ABB EL3060 Series Operating Instruction
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ABB EL3060 Series Operating Instruction

Continuous gas analyzers
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ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION
EL3060
Continuous gas analyzers
Gas analyzers for use in
hazardous areas
Measurement made easy

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Summary of Contents for ABB EL3060 Series

  • Page 1 — ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION EL3060 Continuous gas analyzers Gas analyzers for use in hazardous areas Measurement made easy...

  • Page 3: Table Of Contents

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Contents Preface ..................................6 Guideline for installation and commissioning ....................7 Safety information ..............................8 Intended use ........................ 8 Safety instructions ..................... 9 Information for the installation, maintenance and repair of electrical installations in hazardous areas ................11 Network and data security ..................
  • Page 4 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Calibrating the gas analyzer ..........................58 Calibration control ....................58 Test gases ........................60 Setting the test gas concentration ................ 61 Automatic calibration: Control ................62 Automatic calibration: Settings ................63 Automatic calibration: Manual start ..............66 Manual calibration: Calibration method ...............
  • Page 5 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Inspection and maintenance ..........................115 Inspection ......................... 116 Checking the seal integrity of the gas feed paths ..........117 Maintenance switch ....................118 Carrying out a calibration reset ................119 Uras26: Measurement of calibration cells ............120 Drift reading ......................

  • Page 6: Preface

    • Certificates • Internet You will find information on ABB Analytical products and services on the Internet at "http://www.abb.com/analytical". Service contact If the information in this operating instruction does not cover a particular situation, ABB Service will be pleased to supply additional information as required.

  • Page 7: Guideline For Installation And Commissioning

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Guideline for installation and commissioning Basic steps The following basic steps should be followed for the installation and com- missioning of the gas analyzer: Note the information on the intended application (see page 8). Follow the safety information (see page 9).

  • Page 8: Safety Information

    Intended use Intended application of the gas analyzer The gas analyzers of the EL3060 series are intended for the continuous quantitative determination of individual gas components in gas mixtures. Any other application is not compliant with the specified use. The specified use also includes taking note of this operating instruction.

  • Page 9: Safety Instructions

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Safety instructions Requirements for safe operation In order to operate in a safe and efficient manner the device should be properly handled and stored, correctly installed and set up, properly oper- ated and correctly maintained. Qualifications of the personnel Only persons familiar with the installation, commissioning, operation and maintenance of comparable devices and certified as being capable of such...
  • Page 10 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Risks of a disconnected protective lead The device can be hazardous if the protective lead is interrupted inside or outside the device or if the protective lead is disconnected. Carrying out work on the potential equalization or the equipotential bonding connection is prohibited if there is an explosion hazard.

  • Page 11: Information For The Installation, Maintenance And Repair Of Electrical Installations In Hazardous Areas

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Information for the installation, maintenance and repair of electrical installations in hazardous areas Installation to IEC/EN 60079-14 (VDE 0165 Part 1) The electrical apparatus must be installed according to IEC/EN 60079-14 (VDE 0165 Part 1) "Electric Apparatuses for Potentially Explosive Gas At- mospheres"...
  • Page 12 Repair by the manufacturer The repair can also be carried out by the manufacturer, e.g. locally by an employee of the ABB after sales service or at the manufacturer's works. In this respect, an indication of the repairs carried out with a subsequent individual test is affixed to the type plate.

  • Page 13: Network And Data Security

    ABB Ltd and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 14: Description Of The Gas Analyzer

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Description of the gas analyzer Versions and characteristics Versions EL3060-CU Control unit with no analyzer installed (with power supply for a separate analyzer unit) EL3060-Caldos25 EL3060-CU with Caldos25 analyzer installed EL3060-Caldos27 EL3060-CU with Caldos27 analyzer installed EL3060-Magnos206 EL3060-CU with Magnos206 analyzer installed EL3060-Magnos28 EL3060-CU with Magnos28 analyzer installed...
  • Page 15 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Case purging In order to protect the electronic assemblies from an ingressing aggressive atmosphere or corrosive sample gas components, the flameproof case can be purged with air or nitrogen. The purge gas is fed in and conducted away via two flame barriers, which are open on the inside of the flameproof case.
  • Page 16 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Safety Test to EN 61010-1:2010 Class of protection Overvoltage category Power supply: II Degree of pollution Safe isolation Electrical isolation of the power supply from the other circuits through increased or double insu- lation.

  • Page 17: Preparation For Installation

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Preparation for installation Scope of supply and delivery Scope of supply and delivery Gas analyzer model EL3060 • Accessories pack with: • DVD-ROM "Software tools and technical documentation" • Installation instruction • Analyzer data sheet (see page 33) •...

  • Page 18: Material Required For The Installation (Not Supplied)

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Material required for the installation (not supplied) Gas connections Threaded connections with ⅛ NPT threads • PTFE sealing tape • Flow meter / Flow monitor Flow meter or flow monitor with a needle valve for adjustment and mon- •...

  • Page 19: Requirements At The Installation Site, Power Supply

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Requirements at the installation site, power supply Installation site The gas analyzer is only intended for installation indoors; it may not be in- stalled outdoors. The installation site must be stable enough to bear the weight of the gas analyzer! Short gas paths Install the gas analyzer as close as possible to the sampling location.
  • Page 20 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Power supply Input voltage 100 to 240 V AC, 50 to 60 Hz ± 3 Hz Power consumption Max. 187 VA Battery Supply of the integrated clock during a power failure Type Lithium 3 V CR2032 button cell NOTE Only the original battery Varta type no.

  • Page 21: Sample Gas Inlet Conditions Under Atmospheric Conditions

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Sample gas inlet conditions under atmospheric conditions Sample gas composition The standard version of the gas analyzer is suitable for measuring non-flammable and flammable gases under atmospheric conditions, which can occasionally form a potentially explosive atmosphere. The oxygen content of the sample gas mixture may be max.

  • Page 22: Sample Gas Inlet Conditions With Positive Pressure In The Sample Gas Feed Path

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Sample gas inlet conditions with positive pressure in the sample gas feed path Sample gas composition A special version of the gas analyzer is suitable for measuring non-flammable and flammable gases under positive pressure. Under no circumstances may the sample gas be potentially explosive.
  • Page 23 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Sample gas inlet and outlet conditions for Magnos206, Magnos28, Caldos25, Caldos27 analyzers Temperature +5 to +50 °C Inlet and outlet pressure The sample gas pressure in the sample gas feed path of the analyzer may be max.

  • Page 24: Test Gases For The Calibration

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Test gases for the calibration Uras26 Analyzer Test gas for zero-point calibration Test gas for end-point calibration Uras26 with calibration cells or air or IR sample component-free – (calibration cells) (automatic calibration) Uras26 without calibration or air Span gas* cells (automatic calibration)
  • Page 25 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Magnos206 Analyzer Test gas for zero-point calibration Test gas for end-point calibration Magnos206 Oxygen-free process gas Process gas with a known O concen- tration Magnos206 with a sup- Test gas with O concentration near Test gas with O concentration near pressed measuring range...

  • Page 26: Pressure Sensor

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Pressure sensor In which gas analyzers is a pressure sensor installed? Gas analyzer Pressure sensor Uras26, Caldos27 installed ex works Magnos206, Magnos28 installed ex works as an option Caldos25 not installed Information for the safe and correct operation of the pressure sensor The pressure sensor measures the air pressure inside the housing as •...

  • Page 27: Case Purging

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Case purging The cases of the control unit and the analyzer unit Uras26 can be purged as an option for protection of the gas analyzers in a corrosive environment or with corrosive sample or associated gases. Purge gas Clean instrument air from non-hazardous areas or nitrogen is to be used as a purge gas.

  • Page 28: Dimensions And Gas Connections Of The El3060-Cu Control Unit

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Dimensions and gas connections of the EL3060-CU control unit EL3060-CU control unit Dimensions in mm (inches)
  • Page 29 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Standard version: Version for measuring gases under positive pressure: Sample gas inlet Vent Sample gas outlet Sample gas outlet Purge gas inlet Purge gas inlet Purge gas outlet Sample gas inlet Connection of the pressure Connection of the pressure sensor 3, 4) sensor...

  • Page 30: Dimensions And Gas Connections Of The El3060-Uras26 Analyzer Unit

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Dimensions and gas connections of the EL3060-Uras26 analyzer unit EL3060-Uras26 analyzer unit Dimensions in mm (inches)
  • Page 31 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A ) Assignment of the ) gas connections ) see ) analyzer data sheet (see page 33) Purge gas inlet Purge gas outlet Connection of the pressure sensor Conduit for data transmission cable Conduit for 24 VDC connecting cable Connection for equipotential bonding Option The connection of the pressure sensor (see page 26) must not be...

  • Page 32: Installing The Gas Analyzer

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Installing the gas analyzer Unpacking the gas analyzer CAUTION The EL3060-CU control unit weighs approx. 20 kg. The EL3060-Uras26 an- alyzer unit weighs approx. 25 kg. Unpacking and installing of the gas analyzer require two persons! Unpacking the gas analyzer Remove the accessories (see scope of supply and delivery, page 17) from the shipping box.

  • Page 33: Type Plate

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Type plate Contents of the type plate The type plate contains the following information: Production number (F-No.) • Order number (A-No.) • Power supply (voltage, frequency, max. power consumption) • • Installed analyzers with sample components and measuring ranges Analyzer data sheet Contents of the analyzer data sheet The analyzer data sheet is in the accessories pack.

  • Page 34: Checking The Seal Integrity Of The Gas Feed Paths

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Checking the seal integrity of the gas feed paths Checking the seal integrity of the gas feed paths The seal integrity of the sample gas feed path and, if applicable, of the ref- erence gas feed path is checked ex works with a helium leak test for a leak- age rate of <...

  • Page 35: Mounting The Gas Analyzer

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Mounting the gas analyzer CAUTION The EL3060-CU control unit weighs approx. 20 kg. The EL3060-Uras26 an- alyzer unit weighs approx. 25 kg. Unpacking and installing of the gas analyzer require two persons! Mounting the EL3060-CU control unit 4 bolts M8 or M10 are required to mount the EL3060-CU control unit (not supplied).

  • Page 36: Connecting The Gas Lines

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Connecting the gas lines Position and layout of the gas connections The position and layout of the gas connections are shown in the dimension drawings of the control unit (see page 28) and the analyzer unit (see page 30). Design of the gas connections Design of the gas connections: Internal flame barriers of stainless steel 1.4571 (SAE 316Ti) with ⅛...
  • Page 37 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Connecting the pressure sensor The pressure sensor (see page 26) measures the air pressure inside the • housing as standard. As an option, the pressure sensor is connected to a gas port (flame barrier) via an FPM tube. If the pressure sensor is connected to a gas port, the yellow plastic •...

  • Page 38: Connecting The Electrical Leads - Safety Information

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Connecting the electrical leads – Safety information CAUTION Follow all applicable national safety regulations for the installation and operation of the electrical apparatuses as well as the following safety in- structions! Equipotential bonding The external equipotential bonding connections of the control unit and the analyzer unit must be connected to the local potential equalization.

  • Page 39: Electrical Connections

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Electrical connections Terminal assignment in the terminal housing of the control unit NOTE Not all signal input and outputs are actually assigned, depending on the configuration of the gas analyzer. Digital inputs Opto-electronic coupler with 24 V DC internal power supply. Activation with floating contacts or with Open-Collector drivers NPN.
  • Page 40 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Standard assignment of the digital inputs and digital outputs Signal Standard assignment Digital I/O module 1 Digital I/O module 2 Failure Maintenance request Maintenance mode Overall status Start automatic calibration Stop automatic calibration Disable automatic calibration Sample gas valve Zero-reference gas valve...
  • Page 41 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Analog outputs 0/4 to 20 mA (pre-set ex works to 4 to 20 mA, see page 95), common nega- tive pole, electrically isolated to ground, can be connected to ground as re- quired, in this regard, max. gain compared to local protective ground poten- tial 50 V, working resistance max.
  • Page 42 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Assignment of the connecting cables to the screwed cable glands The shielded connection cables for Modbus, Profibus and Ethernet as well as for the data transmission and the power supply of the analyzer unit EL3060-Uras26 must be fed into the terminal housing through the EMC cable glands with clamping insert for the braided shield (M16 EMC and M20 EMC, see the following overview).

  • Page 43: Connecting The Electrical Leads

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Connecting the electrical leads Pass shielded cable through an EMC screwed cable gland with clamping insert The shielded connection cables for Modbus, Profibus and Ethernet as well as for the data transmission and the power supply of the analyzer unit EL3060-Uras26 must be fed into the terminal housing through the EMC screwed cable glands with clamping insert for the braided shield.

  • Page 44: Starting Up The Gas Analyzer

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Starting up the gas analyzer Checking the installation CAUTION The housing of the gas analyzer must not be opened if the surrounding atmosphere is explosive. The relevant warning notice on the housing must be observed. Checking the installation Before you put the gas analyzer into operation, you should ensure that it has been correctly installed.
  • Page 45 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Integrity of the housing of the EL3060-Uras26 analyzer unit Is the housing of the analyzer unit intact? • Are all flame barriers and screw plugs present? • In the case of horizontal assembly of the analyzer unit: Are the O-rings, •...

  • Page 46: Initial Purging Of Gas Feed Paths

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Initial purging of gas feed paths Initial purging of gas feed paths Initial purging of the gas feed paths inside and outside the gas analyzer is required before the power supply is switched on. A potentially explosive gas/air mixture in the gas feed paths is thereby removed.

  • Page 47: Start Up The Gas Analyzer

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Start up the gas analyzer Start up the gas analyzer Switch on the power supply of the gas analyzer. The name of the gas analyzer and the number of the software version are shown in the display while booting. After the start-up phase has ended, the display switches over to the measured value display.

  • Page 48: Operating The Gas Analyzer

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Operating the gas analyzer NOTE All the illustrations of the displays in this operating instruction are examples. The displays on the gas analyzer will normally differ from these. Display – Measuring mode Display in measuring mode In measuring mode, the screen displays the name, the measured value in numerals and the physical unit of the measured value for each sample com- ponent.
  • Page 49 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Key functions in measuring mode Switch over the display of each individual measured value; in addi- tion to the digital display, an analog bar with information on the range limits is shown in this display. Reduce or increase the contrast of the display.

  • Page 50: Operation - Menu Mode

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Operation – Menu mode Display in menu mode Structure of the menus Starting from the main menu, each menu (see page 52) contains a maximum of three menu items ("3-point menu"). Each menu option is assigned to one of the three keys ;...
  • Page 51 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Entering the password As soon as the user wishes to access a password-protected menu or a password-protected value change, he is requested to enter the password (see page 102). In this respect, the numbers 1, 2 and 3 are assigned to the three keys , as shown in the illustration.

  • Page 52: Menu

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Menu Overview of the menu * This menu depends on the configuration of the gas analyzer.

  • Page 53: Information On The Concept Of Operation

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Information on the concept of operation Concept of operation The concept of operation of the gas analyzers is designed in such a way that the functions required in normal operation are operated and configured directly on the device.

  • Page 54: Communication Between The Gas Analyzer And The Computer

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Communication between the gas analyzer and the computer Communication via Ethernet Communication between the gas analyzer and the computer is executed via an Ethernet connection, either as a point-to-point connection or via a net- work.
  • Page 55 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Set the IP address in the gas analyzer Setup Device settings Ethernet Parameters The parameters which have to be input depend on the DHCP setting: DHCP on: Network name (max. 20 characters, no blanks or special characters), DHCP off: IP address, IP address mask and IP gateway address.
  • Page 56 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Set the IP address in the computer Start – Control Panel – Network and Sharing Center – Change adapter set- tings – Right click on "Local Area Connection" – Properties: Select "Internet Protocol Version 4 (TCP/IPv4)" – Properties – "General" tab: Use the follow- ing IP address: –...
  • Page 57 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Start the communication between the gas analyzer and the computer Communication between the configurator and the gas analyzer is started in the menu "Options – Communication Properties…" or by clicking the symbol . Input either the IP address or the network name (server name) of the gas analyzer (see the following example of a point-to-point connection).

  • Page 58: Calibrating The Gas Analyzer

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Calibrating the gas analyzer Calibration control Manual and automatic calibration Manual calibration The manual calibration (see page 68) is normally controlled on the display and operator control unit of the gas analyzer. It is carried out individually for each sample component.
  • Page 59 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Alarm values during the calibration If alarm values (see page 89) have been activated, they are also active during the calibration. Alarm value monitoring is not active during the calibration if the current signals have been configured to "Hold" (see above). Plausibility check during the calibration If the gas analyzer discovers implausible values during the calibration (e.g.

  • Page 60: Test Gases

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Test gases Dew point of the test gases The dew point of the test gases (see page 24) must be approximately the same as the dew point of the sample gas (see page 21), i.e. it must be at least 5 °C lower than the lowest ambient temperature in the overall gas path.

  • Page 61: Setting The Test Gas Concentration

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Setting the test gas concentration Menu path Setup Calibration Data Test Gas Set Points Test gas concentration The set points of the test gas concentrations for the zero-point and the end-point calibration must be set separately for the manual and automatic calibration.

  • Page 62: Automatic Calibration: Control

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Automatic calibration: Control Starting the automatic calibration Start on a cyclically time-controlled basis Automatic calibration is normally started cyclically on a time-controlled basis by the internal clock of the gas analyzer. The cycle time is set in the configu- rator (see page 53).

  • Page 63: Automatic Calibration: Settings

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Automatic calibration: Settings Menu path Setup Calibration Data Autocal. Settings Settings in the configurator and in the instrument All parameters of the automatic calibration can be set in the configurator (see page 53). Some of the settings can also be made directly on the instru- ment.
  • Page 64 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Activation Automatic calibration is only performed if it has been activated. The "Off" setting is only effective for the cyclic time-controlled start of automatic calibration; it does not apply for the externally controlled start and the manual start.
  • Page 65 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Gas feed system Purging times The purging time settings for the individual phases of the calibration deter- mine the period of time that the gas feed paths are purged after switch-over from sample gas to zero reference gas until the start •...

  • Page 66: Automatic Calibration: Manual Start

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Automatic calibration: Manual start Menu path Operation Calibration Automatic Calibration Wait until the warm-up phase has ended The gas analyzer may not be calibrated until the warm-up phase has been concluded. Duration of the warm-up phase: Uras26: approx.

  • Page 67: Manual Calibration: Calibration Method

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Manual calibration: Calibration method Menu path Setup Calibration Data Manual Cal. Method The calibration method can also be set in the configurator (see page 63). Calibration method Analyzer Calibration method Remark Uras26 Zero-point/end-point calibration cannot be altered Magnos206, Magnos28 Zero-point/end-point calibration...

  • Page 68: Manual Calibration: Execution

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Manual calibration: Execution Menu path Operation Calibration Manual Calibration Wait until the warm-up phase has ended The gas analyzer may not be calibrated until the warm-up phase has been concluded. Duration of the warm-up phase: Uras26: approx.
  • Page 69 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Calibrate the sample component manually Zero-point calibration Select menu Zero point/Single point. Select individual sample component or "All" (according to the configura- tion in the ECT dialog "Manual Calibration"). Check zero-point set point and adjust if required.

  • Page 70: Uras26: Notes On Calibration

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Uras26: Notes on calibration Calibration methods Automatic calibration: Zero-point/end-point calibration Manual calibration: Zero-point/end-point calibration Calibration cells The use of calibration cells (option) enables the end-point calibration of the Uras26 to be carried out without test gas cylinders. A calibration cell is installed in each optical beam path of the analyzer as per the order.
  • Page 71 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Calibration of the Uras26 with internal cross-sensitivity correction Possible electronic cross-sensitivity corrections by other sample compo- nents measured by Uras26 are disabled for the calculation of the calibration. The following information should therefore be noted in particular: Zero-point calibration All the sample components must always be calibrated in the following se- quence for the zero-point calibration:...
  • Page 72 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Analyzer Test gas for zero-point calibration Test gas for end-point calibration Uras26 + Magnos28 IR sample component-free test gas Calibration cells or span gas* (automatic calibration, with O concentration in an existing i.e. Magnos28 with measuring range or ambient air.

  • Page 73: Magnos206: Notes On Calibration

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Magnos206: Notes on calibration Calibration methods Automatic calibration: Zero-point/end-point calibration or substitute gas calibration (set ex works if a substitute gas com- ponent is installed) or single-point calibration Manual calibration: Zero-point/end-point calibration or substitute gas calibration (set ex works if a substitute gas com- ponent is installed) or single-point calibration Substitute gas calibration...
  • Page 74 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Suppressed measuring ranges If suppressed measuring ranges with a suppression ratio of be more than 1:5 have been set up in the Magnos206 analyzer, a special adjustment of the pressure sensor which is installed as standard has been carried out ex works; in this case, substitute gas calibration is also not installed in the analyzer.

  • Page 75: Magnos28: Notes On Calibration

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Magnos28: Notes on calibration Calibration methods Automatic calibration: Zero-point/end-point calibration or substitute gas calibration (set ex works if a substitute gas com- ponent is installed) or single-point calibration Manual calibration: Zero-point/end-point calibration or substitute gas calibration (set ex works if a substitute gas com- ponent is installed) or single-point calibration Substitute gas calibration...
  • Page 76 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Test gases Analyzer Test gas for zero-point calibration Test gas for end-point calibration and single-point calibration Magnos28 Oxygen-free process gas Process gas with known O concen- tration Magnos28 with suppressed Test gas with O concentration near Test gas with O concentration near...

  • Page 77: Caldos27: Notes On Calibration

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Caldos27: Notes on calibration Calibration methods Automatic calibration: Single-point calibration Manual calibration: Zero-point/end-point calibration (set ex works) or single-point calibration Single-point calibration Owing to the operating principle of the sensor in the Caldos27 analyzer, the zero point and end point do not drift independently of each other.
  • Page 78 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Test gases Analyzer Test gas for zero-point calibration Test gas for end-point calibration and single-point calibration Caldos27 Sample component-free test gas or Test gas or process gas with a known process gas sample gas concentration Caldos27 with a suppressed Test gas with a sample component Test gas with a sample component...

  • Page 79: Caldos25: Notes On Calibration

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Caldos25: Notes on calibration Calibration methods Automatic calibration: Zero-point/end-point calibration or substitute gas calibration (set ex works if a substitute gas com- ponent is installed, cannot be altered). Manual calibration: Zero-point/end-point calibration (set ex works) or substitute gas calibration (can be selected if a sub- stitute gas component is installed) Substitute gas calibration...

  • Page 80: Configuring The Gas Analyzer

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Configuring the gas analyzer Measuring range switch-over Limits of the measuring ranges The limits of the measuring ranges can be set in compliance with the rules applicable for the respective analyzer: Uras26 (see page 85), Magnos206 (see page 86), Magnos28 (see page 87), Caldos27 (see page 88).
  • Page 81 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Measuring range switch-over and feedback signal There are three ways of executing the measuring range switch-over: Manually on the gas analyzer • Automatically (autorange) by means of appropriately configured • switch-over thresholds Externally controlled via appropriately configured digital inputs (see •...

  • Page 82: Measuring Range Configuration With Ect

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Measuring range configuration with ECT Range limits Measuring range switch-over The type of measuring range switch-over ("Range Mode") is configured in the "Component" dialog: NOTE The automatic measuring range switch-over ("Autorange") can only be con- figured if an analog output has been assigned to the detector.
  • Page 83 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Configuration of the inputs and outputs for the measuring range switch-over and feedback signals In the example shown in the figure, the following inputs and outputs are assigned to Uras26 detector 1 (see yellow marking): The analog output X20-AO1 for output of the measured values ("Iout") •...

  • Page 84: Measuring Range Configuration In The Gas Analyzer

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Measuring range configuration in the gas analyzer Menu path Setup Measurement Ranges The measuring range parameters must be individually set for each sample component. Measuring range parameters Mode of the measuring range switch-over Manual •...

  • Page 85: Uras26: Changing The Range Limits

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Uras26: Changing the range limits Menu path Setup Measurement Ranges The range limits can also be set in the configurator (see page 82). NOTES Measuring ranges must not be set within ignition limits. The calibration of the measuring range should be checked after the range limits have been changed.

  • Page 86: Magnos206: Changing The Range Limits

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Magnos206: Changing the range limits Menu path Setup Measurement Ranges The range limits can also be set in the configurator (see page 82). NOTES Measuring ranges must not be set within ignition limits. The calibration of the measuring range should be checked after the range limits have been changed.

  • Page 87: Magnos28: Changing The Range Limits

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Magnos28: Changing the range limits Menu path Setup Measurement Ranges The range limits can also be set in the configurator (see page 82). NOTES Measuring ranges must not be set within ignition limits. The calibration of the measuring range should be checked after the range limits have been changed.

  • Page 88: Caldos27: Changing The Range Limits

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Caldos27: Changing the range limits Menu path Setup Measurement Ranges The range limits can also be set in the configurator (see page 82). NOTES Measuring ranges must not be set within ignition limits. The calibration of the measuring range must be checked after the range limits have been changed.

  • Page 89: Alarm Value Configuration

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Alarm value configuration Configuration The limit values can only be set in the configurator (see page 53) and not in the gas analyzer. Parameters Limit Active The alarm value monitoring can be activated or deactivated. Assigned Selection from all the sample components available in the Component...

  • Page 90: Low Pass Time Constant Configuration

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Low pass time constant configuration Configuration The low pass time constants can only be set in the configurator (see page 53) and not in the gas analyzer. Parameters A non-linear filter with 2 low pass time constants and a switching threshold can be configured for each sample component: Low-pass time constant Value range: 0 to 60 s Low-pass time constant...

  • Page 91: Active Component Selection

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Active component selection Menu path Operation Switch-over Active Component Active component The "Active component" parameter appears in the Magnos206, Magnos28, Caldos27 and Caldos25 analyzers. Several sample components can be configured and calibrated in these ana- lyzers;...

  • Page 92: Externally Controlled Sample Component Switch-Over

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Externally controlled sample component switch-over Description Externally controlled switch-over of the active sample component is possible via appropriately configured digital inputs (see page 39). The respectively configured digital outputs are required for sample component feedback. Function The sample component is activated via a signal on the digital input which is assigned to the sample component switch-over.

  • Page 93: Changing The Physical Unit Of A Sample Component

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Changing the physical unit of a sample component Configuration The physical unit used for the measured value of a sample component, e.g. ppm or mg/m , can be changed in the configurator (see page 53). For system components, one of the units defined ex-works can be selected.

  • Page 94: Caldos27: Configuration And Calibration Of Sample Components

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Caldos27: Configuration and calibration of sample components Configuring a new sample component In the configurator In the configurator (see page 53), up to four sample components can be se- lected from all the available sample components loaded in the gas analyzer in the shortcut menu of the Caldos27 detector.

  • Page 95: Configuration Of Signal Inputs And Outputs (I/O Connections)

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Configuration of signal inputs and outputs (I/O connections) Configuration The signal inputs and outputs (I/O connections) can only be set in the con- figurator (see page 53) and not in the gas analyzer. Function The assignments of the following are configured: The analog outputs (AOs),...

  • Page 96: Configuration Of The Ethernet Connection

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Configuration of the Ethernet connection Menu path Setup Device Settings Ethernet Function The Ethernet connection enables communication with the test and calibration software TCT-light, • with the configuration software ECT, • for transmission of the QAL3 data, if the option QAL3 monitoring has •...

  • Page 97: Setting The Date And Time

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Setting the date and time Menu path Setup Device Settings Date / Time...

  • Page 98: Selecting The Language Of The User Interface

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Selecting the language of the user interface Menu path Setup Device Settings Language Language selection Two languages, which can be toggled, are available in the gas analyzer's user interface. English is permanently set ex works; the second language can be configured by means of the ECT software tool (see page 99).

  • Page 99: Configuring The Language Of The User Interface

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Configuring the language of the user interface Uploading the language file to the gas analyzer Prerequisites: The ECT software tool ("configurator") has been installed on the computer and the current language files are stored in the folder "Analyze IT"...
  • Page 100 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Click the command "Receive Data" in the "File" menu or click the icon in the toolbar. The configuration data is transferred from the gas analyzer to the com- puter. Click the command "Send Language File…" in the "Options" menu or click the icon in the toolbar.
  • Page 101 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Select the desired language file in the "Open" dialog and continue by clicking "Open". The selected language is displayed in the "Change Language" field in the "Send Language File" dialog. 10 Close the dialog by clicking "OK". The selected language is transferred from the computer to the gas ana- lyzer.

  • Page 102: Password

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Password Password protection Access to the calibration and to those menus in which the configuration of the instrument can be changed can be protected by a password. Password protection is not activated ex works. Password protection variants: Access to the calibration menu is not included in the password protec- •...
  • Page 103 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Entering the password As soon as the user wishes to access a password-protected menu or a password-protected value change, he is requested to enter the password (see page 102). In this respect, the numbers 1, 2 and 3 are assigned to the three keys , as shown in the illustration.

  • Page 104: Software Update

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Software update Software update In the software update, the current data set is transferred from the gas ana- lyzer to the computer and uploaded back to the gas analyzer together with the new software. Additional changes to the configuration of the gas ana- lyzer using the ECT software tool must be carried out in a separate step.
  • Page 105 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Click the command "Receive Data" in the "File" menu or click the icon in the toolbar. The configuration data is transferred from the gas analyzer to the com- puter. It is recommended that a back-up copy of the configuration data is made before carrying out a software update: Click the command "Save"...
  • Page 106 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Acknowledge the query "Configuration data will be overwritten - pro- ceed?" by clicking "Yes". The address of the gas analyzer set in Step 3 appears in the "Software update" dialog. Close the dialog by clicking "OK". The new software is uploaded to the gas analyzer.

  • Page 107: Qal3 Monitoring

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A QAL3 monitoring Use and description The QAL3 monitoring is used to continuously monitor the quality of the measuring results of an automated measuring system (AMS) in normal operation. The requirements for the various quality assurance processes are described in the European standard EN 14181 "Stationary source emissions –...

  • Page 108: Control Charts

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Control charts CUSUM control charts CUSUM control charts enable the precision and drift of the AMS at the zero point and reference point to be determined separately. Performance characteristics for determination of the precision hs = 6,90 s Test value for detection of a decrease in the precision ks = 1,85 s...
  • Page 109 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Shewhart control charts Shewhart control charts are used to determine the combined precision and drift of the AMS. The differences d between the measured values and the set points at the zero point and the reference point are determined. These differences must be less than or equal to the standard deviation s multiplied by a factor of 2.

  • Page 110: Configuring The Qal3 Monitoring

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Configuring the QAL3 monitoring ATTENTION The QAL3 data stored on the memory card is lost if the ECT software tools ("configurator") or the TCT are used to change the configuration of the gas analyzer or if the memory card is installed in another gas analyzer.
  • Page 111 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Configuring the data storage Click "QAL3 Monitoring" on the QAL3 monitoring home page. Click "Settings" on the "QAL3 Monitoring" page. The following data is displayed in the "Data storage" window: "Current number of data entries" (also in percentage of the maxi- •...

  • Page 112: Displaying And Printing The Control Chart

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Displaying and printing the control chart Displaying the control chart Click "QAL3 Monitoring" on the QAL3 monitoring home page. Select the type of display on the "QAL3 Monitoring" page: "Zero point simple" • "Reference point simple", •...

  • Page 113: Editing Or Deleting Qal3 Values

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Editing or deleting QAL3 values Editing an individual QAL3 value Click the number of the QAL3 value (column "No.") to be edited in the control chart display (see page 112) in the "QAL3 Monitoring" page. The following data and values can be changed in the "Edit data"...

  • Page 114: Exporting Or Deleting Qal3 Data

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Exporting or deleting QAL3 data Exporting QAL3 data The QAL3 data can be exported from the gas analyzer for archiving or pro- cessing in e.g. a spread-sheet program. Click "QAL3 Monitoring" on the QAL3 monitoring home page. Select the type of display on the "QAL3 Monitoring"...

  • Page 115: Inspection And Maintenance

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Inspection and maintenance CAUTION The tasks described in this chapter require special training and under some circumstances involve working with the gas analyzer open and powered up. Therefore, they should only be performed by qualified and specially trained personnel.

  • Page 116: Inspection

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Inspection Regular inspection Proceed in accordance with the checklist "Checking the installation" (see page 44). Checking the seal integrity of the gas feed paths The seal integrity of the sample gas feed path and, if applicable, the refer- ence gas feed path should be checked during operation at least once a year.

  • Page 117: Checking The Seal Integrity Of The Gas Feed Paths

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Checking the seal integrity of the gas feed paths Requisite material Pressure gauge • Flexible tubing, length approx. 1 m • T-piece with shut-off valve • Air or nitrogen • CAUTION If the seal integrity test is to be carried out with air and if flammable gas could be present in the sample gas feed path, the sample gas feed path must be purged with nitrogen beforehand! The seal integrity test can be carried out with nitrogen instead.

  • Page 118: Maintenance Switch

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Maintenance switch Menu path Maintenance Maintenance Switch Function of the maintenance switch The maintenance switch is used to set the status "Maintenance mode" (see page 130) while maintenance work on the gas analyzer, e.g. a seal integrity test, is in progress.

  • Page 119: Carrying Out A Calibration Reset

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Carrying out a calibration reset Menu path Maintenance Basic Settings Calibration Reset When should a calibration reset be carried out? A calibration reset should only be carried out if the gas analyzer can no long- er be calibrated by normal means.

  • Page 120: Uras26: Measurement Of Calibration Cells

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Uras26: Measurement of calibration cells Menu path Maintenance Basic Settings Measure Cal. Cell Definition The "deflection" of the calibration cell which is equivalent to the calibration reading with test gas is determined in the measurement of the calibration cell.

  • Page 121: Drift Reading

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Drift reading Menu path Maintenance Diagnosis Device Status Analyzer Status Drift Indication Drift The offset and amplification drift values are calculated cumulatively starting from the last basic calibration. Delta drift The offset and amplification delta drift values are calculated between the last and last but one automatic calibration.

  • Page 122: Pressure Correction

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Pressure correction Menu path Maintenance Basic Settings Atmospheric Pressure Atmospheric pressure effect A change in atmospheric pressure or sample gas pressure will generally re- sult in a change in the measured value and thus in an apparent change of the concentration of the measured gas component.
  • Page 123 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Calibration of the pressure sensor The installed pressure sensor can be recalibrated if the reading deviates from the current atmospheric pressure. NOTE The pressure sensor can be connected to the sample gas outlet line via an external T-piece for the measurement of non-flammable sample gases.

  • Page 124: Device Test

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Device test Menu path Maintenance Diagnosis Test Functions Device Test Display test Test: A gray-scale field, over which a textbox moves, runs horizontally through the display from right to left. The display test is ended by pressing any key. Keypad test 5 square fields appear in the display.
  • Page 125 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A I/O test (test of the inputs and outputs) Test of the digital inputs The digital inputs (DI) available in the digital I/O modules (see page 39) in- stalled in the instrument are shown in the list. They are named according to the installation locations of the digital I/O modules (X20, X22, X24, X26).
  • Page 126 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A The test of the digital outputs is ended by pressing the key or after ap- prox. 5 minutes through the time-out function (see page 50); all digital out- puts are thereby reset to the status "OK" and the status signal "Maintenance mode"...

  • Page 127: Device Information

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Device information Menu path Maintenance Diagnosis Device Information Display The serial number, the version number, the date of the software and the hardware index are displayed for the instrument and the installed modules.

  • Page 128: Status Messages, Troubleshooting

    Code represents an innovative way of customer’s communication which allows, for instance, improved case-specific support by ABB resulting in an increased availability of analyzer assets. Dynamic QR Code is compatible with the ABB application "my Installed Base" as well as with standard QR code scanner applications. Handling The QR code is selected in the gas analyzer's diagnosis menu and displayed on the gas analyzer's screen.
  • Page 129 Scan QR code. Return to selection with Recommended QR code scanner applications ABB recommends the use of the following QR code scanner applications (available free of charge for iOS and Android): "my Installed Base" by ABB Download from App Store: Download from Google Play: "QR Scanner"...

  • Page 130: Status Messages - Explanatory Information

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Status messages – Explanatory information Status signals The status messages (see page 132) initialize the status signals "Error", "Maintenance request", "Maintenance mode" and "Overall status". The as- signment of the status signals to the digital outputs can be configured (see page 95).
  • Page 131 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Status message categories In terms of operator reaction, there are three categories of status messages: Status messages not requiring acknowledgment • Status messages requiring acknowledgment • Status messages requiring acknowledgment and troubleshooting • Status messages not requiring acknowledgment The instrument operates normally after the status has been cleared.

  • Page 132: Status Messages - List

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Status messages – List Menu path Maintenance Diagnosis Device Status Status Messages If a status message is active, the display of the message list is called directly by pressing the key once. Message list and detail view The message list with the short text of the status messages is displayed in the menu item Status Messages.
  • Page 133 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Status messages No. Status Message Reaction/Troubleshooting 110 A S a The instrument is booting. 116 A S a The Profibus module is installed in the Install the Profibus module in slot X20/X21. wrong slot! The interface is therefore not operative.
  • Page 134 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A No. Status Message Reaction/Troubleshooting 304 W aQ The amplification drift exceeds half the Monitor the drift. The measured value is permissible range. valid as long as the drift remains below the value specified in the measurement data. The detector concerned will have to be ex- changed in the near future.
  • Page 135 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A No. Status Message Reaction/Troubleshooting 324 W The temperature is above or below the up- Status messages during the warm-up phase. per or lower alarm value 1. If the status message appears following the warm-up phase: Check whether the permis- 325 W The temperature is above or below the up-...
  • Page 136 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A No. Status Message Reaction/Troubleshooting iQ An internal calibration error has occurred. Repeat the calibration. Check the configura- tion with TCT. Notify Service. iQ The requested functional capability is not Check the configuration with TCT. available in the instrument.

  • Page 137: Troubleshooting

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Troubleshooting Flow error Gas lines or filter fouled, clogged up or leaky Disconnect gas analyzer from the gas conditioning system. • Blow compressed air through gas lines or mechanically clear them. • Exchange filter elements and filter beds. •...

  • Page 138: Notify Service

    Notify service Who should you contact for further help? Please contact your local service representative. For emergencies, please contact ABB Service, Telephone: +49-(0)180-5-222 580, Telefax: +49-(0)621-381 931 29031, E-mail: automation.service@de.abb.com Before you notify service … Before you notify service because of a malfunction or a status message, please check whether there actually is an error and whether the gas analyzer is actually operating out of specifications.

  • Page 139: Shutting Down And Packing The Gas Analyzer

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Shutting down and packing the gas analyzer Shutting down the gas analyzer Shutting down In the case of a temporary shutdown: Shut off the sample gas. Purge the gas lines and gas feed paths in the gas analyzer with dry fresh air or nitrogen for at least 5 minutes.

  • Page 140: Disposal

    If there is no possibility to dispose of the old equipment properly, • ABB service can take care of its pick-up and disposal for a fee. To find your local ABB service contact visit abb.com/contacts or call +49 180 5 222 580.

  • Page 141: Index

    EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Index Connecting the electrical leads – Safety information • 38 Connecting the gas lines • 7, 36 Connections Electrical connections • 39 Acknowledgement • 130 Gas connections • 28, 30, 36 Active component selection • 53, 77, 91 Control charts •...
  • Page 142 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Installation Preface • 6 Required material • 18 Preparation for installation • 7, 17 Installation site • 19 Pressure correction • 26, 53, 59, 122 Installing the gas analyzer • 32 Pressure sensor • 26, 29, 31, 37, 59, 73, 75, 86, 122 Intended application •...
  • Page 143 EL3060 CONTINUOUS GAS ANALYZERS OI/EL3060-EN REV. A Versions and characteristics • 8, 14 Waiting time • 58 Warm-up phase • 47 Waste gases • 36...
  • Page 144 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

This manual is also suitable for:

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