Vermeer BC1200XL Operator's Manual
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Vermeer BC1200XL Operator's Manual

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BC1200XL Brush Chipper
Operator's
Manual
BC1200XL_o2_00
Serial No. 1001 -
Order No. 105400BZ3
Cabled Order No. 163698121

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Summary of Contents for Vermeer BC1200XL

  • Page 1 BC1200XL Brush Chipper Operator’s Manual BC1200XL_o2_00 Serial No. 1001 - Order No. 105400BZ3 Cabled Order No. 163698121...
  • Page 2 This manual explains the proper operation of your machine. Study and understand these instructions thoroughly before operating or maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your Vermeer dealer if you do not understand the instructions in this manual, or need additional information.
  • Page 3 NOTE: Right and left sides of the machine are determined by facing in the direction of forward travel. RADEMARKS VERMEER, VERMEER Logo and ECOIDLE are trademarks of Vermeer Manufacturing Company. CUMMINS is a trademark of Cummins, Inc. FLEETGUARD is a trademark of Fleetguard, Inc.
  • Page 4 EXTENDED WARRANTY OPTIONS ARE AVAILABLE FOR PURCHASE. WARRANTY TERMS During the Limited Warranty period specified above, any defect in material or workmanship in any warranted item of Vermeer Industrial Equipment not excluded below shall be repaired or replaced at Vermeer's option without charge by any authorized independent Vermeer dealer.
  • Page 5 Transportation costs, if any, of transporting to the Vermeer dealer. Freight costs, if any, of transporting replacement parts to the Vermeer dealer. The travel time of the Vermeer dealer’s service personnel to make a repair on the retail purchaser’s site or other location. In no event shall Vermeer’s liability exceed the purchase price of the product,...
  • Page 6 Depreciation damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage. (13) Accessory systems and electronics not of Vermeer’s manufacture are warranted only to the extent of such manufacturer’s respective Limited Warranty if any. (14) Downhole toolage is not covered under this warranty.
  • Page 7 NO DEALER WARRANTY. The selling dealer makes no warranty of its own and the dealer has no authority to make any representation or promise on behalf of Vermeer or to modify the terms or limitations of this warranty in any way.
  • Page 8 Vermeer Industrial New Equipment Limited Warranty (the “Standard Limited Warranty”) for the Covered Components of the Specified Models of New Vermeer Industrial Equipment for the Extended Term, provided that the Equipment is operated and maintained in accordance with the directions and instructions set forth in the Operator’s and Maintenance Manual(s).

  • Page 9: Hydraulics

    ___ Check machine for shortage or damage in transit. ___ Check installation and condition of all shields. ___ Check machine for proper lubrication. ___ Check condition of all safety signs and operating decals. ___ Check all phases of operation. BC1200XL Brush Chipper Receiving and Delivery Report i...
  • Page 10 ___ Check drive belts for proper tension. ___ Check Cutter Drum Clutch/Throttle Lever for proper function. ___ Check torque on cutter knife bolts: 210 ft-lb (285 Nm). ___ Check operation of SmartFeed system. ii Receiving and Delivery Report BC1200XL Brush Chipper...

  • Page 11: Delivery

    Review and demonstrate with the customer the various aspects of brush chipper operation: ___ overall explanation of how the brush chipper works ___ brush chipper safety ___ preparing the brush chipper for operation BC1200XL Brush Chipper Receiving and Delivery Report iii...

  • Page 12: Dealer/Customer Information

    EALER USTOMER NFORMATION dealer: owner: address: address: city: city: state / province: state / province: zip / postal code: zip / postal code: country: country: iv Receiving and Delivery Report BC1200XL Brush Chipper...
  • Page 13 Machine Serial Number_______________________ ACHINE DENTIFICATION ECAL This decal provides easy identification of the model and 17-digit identification number. The barcode contains the machine’s VIN number and can be scanned with any barcode reading device. BC1200XL Brush Chipper Receiving and Delivery Report v...

  • Page 14: Engine Identification Numbers - Record

    NGINE DENTIFICATION UMBERS ECORD Engine Model Number________________________ Engine Serial Number________________________ Tier 3/Stage IIIA Tier 4 Interim/Stage IIIB vi Receiving and Delivery Report BC1200XL Brush Chipper...

  • Page 15: Table Of Contents

    Winch Controls - Left Side Controls Option (BC1200XL Only) ....... . 20-18 Dealer Prep .
  • Page 16 Feeding Tips ....... . . 50-11 Winch Line - Store (BC1200XL Only) ....30-11 Material Size .
  • Page 17 Knife Installation ....... 61-9 Engine Fault Codes (110/120-HP Engine)..62-1 BC1200XL Brush Chipper Table of Contents ix...
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  • Page 19: Safety Messages

    This is the safety alert symbol. This symbol is used in combination with an exclamation mark or other symbols to alert you to the potential for bodily injury or death. WARNING: Read Operator’s Manual and safety signs, and watch the operations and safety video, before operating machine. BC1200XL Brush Chipper Safety Messages 10-1...
  • Page 20 WARNING: Wear personal protective equipment. Wear close-fitting clothing and confine long hair. Always wear a hard hat, safety glasses, and safety shoes. Refer to “Personal Protection,” page 40-2. WARNING: Keep spectators away. WARNING: Engine exhaust can asphyxiate. Operate only outdoors. 10-2 Safety Messages BC1200XL Brush Chipper...
  • Page 21 Fluid injected under the skin must be removed immediately by a surgeon familiar with this type of injury. WARNING: Fuel and fumes can explode and burn. Shut off engine before refueling. No flame. No smoking. BC1200XL Brush Chipper Safety Messages 10-3...
  • Page 22 WARNING: Failure to follow any of the preceding safety instructions or those that follow within this manual, could result in serious injury or death. This machine is to be used only for those purposes for which it was intended as explained in this Operator’s Manual. 10-4 Safety Messages BC1200XL Brush Chipper...

  • Page 23: Controls

    (B) Engine Shutdown Light When Ignition Switch is ON and engine shutdown fault is detected, red indicator light will show. Wait-to-Start Light White light turns off when ignition is “ON” and engine is ready to start. BC1200XL Brush Chipper Controls 20-1...

  • Page 24: Engine Monitors (Tier 4 Interim/Stage Iiib)

    (B) Engine Shutdown Light When Ignition Switch is ON and engine shutdown fault is detected red indicator light will show. (C) Wait-To-Start Display When “Wait To Start” in display turns off, engine is ready to start. 20-2 Controls BC1200XL Brush Chipper...
  • Page 25 Push down ........EcoIdle on Engine speed drops from high RPM to 1400 rpm when there has been no material chipped for 1 minute. Refer to EcoIdle RPM Control, page 50-7. BC1200XL Brush Chipper Controls 20-3...

  • Page 26: Ignition Switch

    2nd position clockwise ......engine start 110-HP ENGINE (OPTION) 120-HP ENGINE (OPTION) 20-4 Controls BC1200XL Brush Chipper...

  • Page 27: Throttle/Cutter Engage

    Down position ......disengaged, low RPM Up, toward operator (chipping position) ..engaged, high RPM Up, away from operator/toward machine ..engaged, low RPM LEFT SIDE CONTROLS (OPTION) BC1200XL Brush Chipper Controls 20-5...

  • Page 28: Feed Roller Controls

    Forward position ..... . feed roller REVERSE EUROPEAN NOTE: Upper Feed Control Bar is spring-returned from REVERSE to STOP position and must be held to operate feed roller in REVERSE. 20-6 Controls BC1200XL Brush Chipper...
  • Page 29 Upper Feed Control Bar is in FORWARD or REVERSE feeding position. • Hold-to-Run Button is pressed. NOTE: SmartFeed control is always ON, and is activated automatically. Feed roller will move in REVERSE at any engine speed and when light blinks. BC1200XL Brush Chipper Controls 20-7...
  • Page 30 To reset: Briefly press Hold-to-Run Button (see (4) on next page). (3) Side Feed Stop Bars (BC1200XL European Only) Bar pressed ....... . feed roller stops To reset: Briefly press Hold-to-Run Button (see (4) on next page).
  • Page 31 (5) Lower Feed Stop Bar Sensitivity Switch (BC1200XL) Press top ....... Normal sensitivity Feed roller stops when stop bar is pushed a shorter distance.
  • Page 32 Normal sensitivity setting selected ... . . warning light off Reduced sensitivity setting selected ... . . warning light on BC1200XL and BC1200XL European: Light flashes quickly when feed roller needs to be restarted after pressing Lower Feed Stop Bar or Side Feed Stop Bars, or pulling Upper Feed Control Bar.
  • Page 33 Clockwise ....increase feed roller down pressure Counterclockwise ... . decrease feed roller down pressure BC1200XL Brush Chipper Controls 20-11...
  • Page 34 (A) as shown. Raise feed roller, remove bar, and store as shown (photo below) before resuming operation. LEFT SIDE CONTROLS (OPTION) 20-12 Controls BC1200XL Brush Chipper...

  • Page 35: Droop Set Switch

    Center ..... medium speed droop (small limbs) Press top ... . .high speed droop (large limbs and trunks) BC1200XL Brush Chipper Controls 20-13...

  • Page 36: Park Brake (Bc1200Xl European Only)

    The axle brakes have an automatic reverse function, even when handbrake is applied. Be sure to use one chock behind each rear wheel; do not place them behind and ahead One on each side of the same wheel. 20-14 Controls BC1200XL Brush Chipper...

  • Page 37: Discharge Chute Controls

    Down ........... .closer Chute Deflector Lock - Standard Loosen to change deflector position. Chute Deflector Lock - Deluxe (Option) Pull down and rotate to change deflector position. BC1200XL Brush Chipper Controls 20-15...

  • Page 38: Winch Controls (Bc1200Xl Only)

    (rope unhooked and winch lever pulled out) ..winch unlocked Winch Retract/Extend Lever (4) will move winch line if Winch Engage/Disengage Lever (3) is pushed in. Feed rollers are “OFF” when interlock hook is released. 20-16 Controls BC1200XL Brush Chipper...
  • Page 39 Light flashes quickly when feed rollers need to be restarted after pressing Lower Feed Stop Bar, or pulling Upper Feed Control Bar. NOTE: When the Rear Warning Light flashes quickly, the Hold-to-Run Button must be pushed to reset stop system and stop warning light from flashing. BC1200XL Brush Chipper Controls 20-17...

  • Page 40: Winch Controls - Left Side Controls Option (Bc1200Xl Only)

    (rope unhooked and winch lever pulled out) ..winch unlocked Winch Retract/Extend Lever (4) will move winch line if Winch Engage/Disengage Lever (3) is pushed in. Feed rollers are “OFF” when interlock hook is released. 20-18 Controls BC1200XL Brush Chipper...
  • Page 41 Light flashes quickly when feed rollers need to be restarted after pressing Lower Feed Stop Bar, or pulling Upper Feed Control Bar. NOTE: When the Rear Warning Light flashes quickly, the Hold-to-Run Button must be pushed to reset stop system and stop warning light from flashing. BC1200XL Brush Chipper Controls 20-19...

  • Page 42: Jack Controls

    Counterclockwise ..retract jack Transport Storage Position Lock Pin Secure jack to tongue in either transport position or when machine is not attached to tow vehicle. Rear Jack Transport Storage Position (BC1200XL EURO Only) 20-20 Controls BC1200XL Brush Chipper...

  • Page 43: Fuses

    F3 - 10A - Feed Rollers F4 - 5A - for future use F5 - empty F6 - empty F7 - 30A - Engine Controller F8 - 2A - Engine Diagnostics F9 - 10A - SmartFeed Controller F10 - empty BC1200XL Brush Chipper Controls 20-21...
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  • Page 45: Starting Procedure

    EATHER TARTING 120-HP Engine Engine Before operating in cold weather (below 32°F (0°C)), refer to the Engine Operation Manual for recommended engine oil, fuel, and starting procedures. BC1200XL Brush Chipper Starting Procedure 22-1...

  • Page 46: Hydraulic Fluid

    If equipped with battery caps, they must be in place and tight to reduce risk of battery explosion. IMPORTANT: Use only a 12-volt system for jump-starting. Do not allow vehicles to touch. 22-2 Starting Procedure BC1200XL Brush Chipper...

  • Page 47: Battery Burns - Avoid

    Call a physician immediately. Jump-Starting Procedure WARNING: Battery post, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and reproductive harm. Wash hands after handling. BC1200XL Brush Chipper Starting Procedure 22-3...
  • Page 48 NOTE: To avoid sparks near the battery, always disconnect black jumper cable from the booster battery before making any adjustment to the red jumper cable. Step 3: Start engine. Step 4: Remove cables in REVERSE order and install the red cover over the positive cable clamp on the battery. 22-4 Starting Procedure BC1200XL Brush Chipper...

  • Page 49: Shutdown Procedure

    IMPORTANT: The cutter drum will continue to turn for a short time after the engine has stopped. Remove ignition key. Step 7: Step 8: Close and latch feed table. BC1200XL Brush Chipper Shutdown Procedure 23-1...

  • Page 50: Quick Stop Procedure

    Turn ignition to OFF position while cutter drum clutch is still engaged. Step 1: Step 2: Wait for cutter drum and belt to stop. Step 3: Move Cutter Engage/Throttle Lever to DISENGAGED/LOW RPM position. Shut Off Engine With Clutch Engaged Step 4: Remove ignition key. 23-2 Shutdown Procedure BC1200XL Brush Chipper...

  • Page 51: Transporting The Brush Chipper

    For Brush Chippers within the United States: If you believe that your vehicle BC1200XL has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Vermeer Corporation.

  • Page 52: Hitch Height - Adjust (Bc1200Xl Only)

    Step 1: Remove two hitch bolts (1). Raise or lower hitch to match towing vehicle height. Step 2: Step 3: Replace the two hitch bolts and tighten. Torque to 210 ft-lb (285 Nm). 30-2 Transporting the Brush Chipper BC1200XL Brush Chipper...

  • Page 53: Tongue Length - Adjust (Bc1200Xl Only)

    WARNING: A single tongue bolt could fail, allowing the chipper to separate from the tow vehicle. Always install and secure both bolts after adjusting tongue length. Insert both tongue adjustment bolts and secure with nuts, torque to specification. Step 4: BC1200XL Brush Chipper Transporting the Brush Chipper 30-3...

  • Page 54: Attach To Towing Vehicle (Bc1200Xl Only)

    (3) back onto the chain. Ensure the spring-loaded latch snaps closed around the chain and rests snugly against the slip hook. NOTE: Keep chains as short as possible, but leave enough slack to turn corners. 30-4 Transporting the Brush Chipper BC1200XL Brush Chipper...
  • Page 55 Attach electrical connector (8) to the towing vehicle. Check that highway Step 5: lights and electric brakes are functioning properly. BC1200XL Brush Chipper Transporting the Brush Chipper 30-5...

  • Page 56: Hitch - Pintle

    Back up towing vehicle until pintle is centered under pintle ring (2) of the Step 2: hitch. Lower tongue until the pintle ring is seated in the pintle hook (3). Step 3: Latch pintle and lock with cotter pin (4). Step 4: 30-6 Transporting the Brush Chipper BC1200XL Brush Chipper...

  • Page 57: Attach To Towing Vehicle (Bc1200Xl European Only)

    Step 5: Fully raise front and rear jacks (5), rotate 90°, and secure to frame with attachment pin as shown. REAR JACK FRONT JACK BC1200XL Brush Chipper Transporting the Brush Chipper 30-7...

  • Page 58: Breakaway On Hydraulic Surge Brake (Option) - Reset

    REAKAWAY ON YDRAULIC URGE RAKE ) - R PTION ESET Step 1: Pry apart spring clips (1). Step 2: Return lever (2) to reset position. 30-8 Transporting the Brush Chipper BC1200XL Brush Chipper...

  • Page 59: Breakaway System - Reset Electric Brake

    Compressed air can also push moisture through some connector and component seals. Do not point air nozzle directly at seal areas. Ensure feed table is empty. Clean machine to keep debris off road and from striking other vehicles during transport. BC1200XL Brush Chipper Transporting the Brush Chipper 30-9...

  • Page 60: Prepare For Transport

    BC1200XL REPARE FOR RANSPORT Step 1: Fold up feed table (1) and secure latch (2). Step 2: Rotate discharge chute (3) forward. BC1200XL European 30-10 Transporting the Brush Chipper BC1200XL Brush Chipper...

  • Page 61: Winch Line - Store (Bc1200Xl Only)

    23-1. Place separate chain choker in machine toolbox. Step 6: NOTE: Winch line must be in stored position for transporting and to operate machine in chipping mode. LEFT SIDE CONTROLS OPTION BC1200XL Brush Chipper Transporting the Brush Chipper 30-11...

  • Page 62: Detach From Towing Vehicle

    Store electrical connector (1), breakaway cable, and safety chains (2) on end of tongue. On BC1200XL European machines, engage Park Brake Lever and use blocks (3) provided to chock wheels. NOTE: If operating the BC1200XL European while unhitched from tow vehicle, both front and rear jacks must be used.

  • Page 63: Preparing The Brush Chipper And Work Area

    Section 40: Preparing the Brush Chipper and Work Area NTENDED The Vermeer BC1200XL and BC1200XL European Brush Chippers are designed solely for use in chipping organic material such as wood, bark, limbs, brush, and undergrowth. Always use the machine in accordance with the instructions contained in this Operator's Manual, safety signs on the machine, and other material provided by Vermeer Corporation.

  • Page 64: Personal Protection

    Other workers in immediate area must also wear the above listed required protective equipment. Wear close-fitting clothing and confine long hair. Avoid wearing jewelry, such as rings, wristwatches, necklaces, or bracelets. 40-2 Preparing the Brush Chipper and Work Area BC1200XL Brush Chipper...

  • Page 65: Sound Levels

    The actual sound levels for your application and operating conditions may be different. REPARE THE WARNING: Keep all spectators and other workers away from the machine and work area while in operation. BC1200XL Brush Chipper Preparing the Brush Chipper and Work Area 40-3...

  • Page 66: Prepare The Brush Chipper

    The brush chipper may be operated while unattached to the towing vehicle if: • Machine is parked on a level surface. • Tongue is supported by blocking. • Rear jack is supporting infeed end of machine (BC1200XL European Only). • Wheels are securely chocked. • Optional winch is not used. •...

  • Page 67: Clean Flammable Materials From Machine

    Compressed air can also push moisture through some connector and component seals. Do not point air nozzle directly at seal areas. Prevent fires by keeping engine compartment, battery, hydraulic lines, and fuel tank clean of accumulated trash, grease, and debris. BC1200XL Brush Chipper Preparing the Brush Chipper and Work Area 40-5...

  • Page 68: Discharge Chute

    Rotate discharge chute (1) to the direction you want to deposit the chipped Step 2: material by moving the rotation handles (2) in that direction. Step 3: Engage lock pin (3). 40-6 Preparing the Brush Chipper and Work Area BC1200XL Brush Chipper...
  • Page 69 FEEDING BRUSH CHIP DISCHARGE AREA NOTE: If unable to reach the deflector or lock handle, position discharge chute over right fender, and use step (4) on right front of frame. BC1200XL Brush Chipper Preparing the Brush Chipper and Work Area 40-7...
  • Page 70 Loosen locking handle (6). Adjust deflector height, tighten locking handle to secure the adjusted deflector. • Deluxe deflector (option) Pull down on spring-loaded handle (7) to adjust deflector height. 40-8 Preparing the Brush Chipper and Work Area BC1200XL Brush Chipper...

  • Page 71: Feed Table

    Lower Feed Stop Bar (3) along the bottom of the feed table; also Side Feed Stop Bars along both sides (4) of the BC1200XL European. Do not operate brush chipper unless the control bars are installed and operating properly. Refer to Feed Roller Controls, page 20-6.
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  • Page 73: Operating The Brush Chipper

    Maintenance Manual, 50 Service Hours section for instructions. UTTER NGAGE After engine has warmed up, grip Cutter Engage/ Throttle Lever (1) firmly and move it slowly to the ENGAGED/HIGH RPM position. LEFT SIDE CONTROLS (OPTION) BC1200XL Brush Chipper Operating the Brush Chipper 50-1...

  • Page 74: Feed Roller Operation

    With SmartFeed control operation, the feed roller will stop feeding material when engine RPM drops below preset speeds, and will automatically restart when engine speed increases. 50-2 Operating the Brush Chipper BC1200XL Brush Chipper...

  • Page 75: Upper Feed Control Bar

    Lower Feed Stop Bar and Side Feed Stop Bars The Lower Feed Stop Bar system (2) and Side Feed Stop Bars (3) (BC1200XL European only) provides a means for the operator to quickly stop the feed rollers if snagged by a branch and pulled toward the machine.

  • Page 76: Sensitivity Levels (Bc1200Xl Only)

    Sensitivity Levels (BC1200XL O The Lower Feed Stop Bar has two levels of sensitivity. When the NORMAL setting (top of the Sensitivity Switch) is selected (3), the stop bar is depressed a shorter distance before the feed rollers stop. When the REDUCED setting (bottom of the Sensitivity Switch) is selected (4), the stop bar is depressed farther before feed rollers stop.

  • Page 77: Feed Roller - Engage

    Upper Feed Control Bar, Lower Feed Stop Bar and Side Feed Stop Bars (European). After 30 seconds, feed rollers stop, and can be reset by releasing the Hold-to-Run Button and pressing it again. BC1200XL Brush Chipper Operating the Brush Chipper 50-5...
  • Page 78 NOTE: Each time the engine key is turned ON, the rear warning lights (3) flash quickly, and Hold-to-Run Button (2) must be pushed to start feed rollers. NOTE: Engine throttle must be set at HIGH RPM before feed rollers will start. LEFT SIDE CONTROLS (OPTION) SHOWN 50-6 Operating the Brush Chipper BC1200XL Brush Chipper...

  • Page 79: Ecoidle Rpm Control

    Engine detects a load • Operator adjusts engine speed • Hold-to-Run button is selected • EcoIdle is turned off • Winch operation is selected • Clutch is disengaged • Switch is in center position BC1200XL Brush Chipper Operating the Brush Chipper 50-7...

  • Page 80: Lower Feed Roller - Access Door

    51-3. WARNING: Rotating feed roller above cover will cut off fingers and toes. Stay away from rotating feed roller. Stop feed roller, stop engine and remove key before approaching the feed roller. 50-8 Operating the Brush Chipper BC1200XL Brush Chipper...
  • Page 81 Shut machine down before opening or closing the bottom access door. Follow Shutdown Procedure, page 23-1. Stay away from rotating feed roller if bottom access door is open. BC1200XL Brush Chipper Operating the Brush Chipper 50-9...

  • Page 82: Smartfeed Operation

    This sequence may occur several times before the material completely passes through the machine. The RPM setting depends on which of three positions the Droop Set Switch (1) is set. Refer to Droop Set Switch, page 20- 50-10 Operating the Brush Chipper BC1200XL Brush Chipper...

  • Page 83: Chip Material

    To stay out of traffic while operating along a road, feed material from the curbside. • If feeding brushy material that frequently catches on Lower Feed Stop Bar and stops the feed rollers, change sensitivity setting to REDUCED SENSITIVITY. (BC1200XL only) •...

  • Page 84: Plugs Or Stalls

    Never push chipped material with hands, feet, rake, shovel, or any other object. • Shut down machine when the chipping operation is complete. Follow Shutdown Procedure, page 50-12 Operating the Brush Chipper BC1200XL Brush Chipper...

  • Page 85: Operating The Optional Winch (Bc1200Xl Only)

    WARNING: Never exceed the rated winch capacity of 2000 lb (900 kg). Winch line may break or suddenly release while pulling. Serious injury or death may occur if struck. Do not use towing vehicle pulling power to increase the pulling capacity of winch. BC1200XL Brush Chipper Operating the Brush Chipper 50-13...

  • Page 86: Brush Chipper Preparation For Winching

    With engine running, push Retract/ Extend Lever (1) for one second to slacken winch line. Pull Winch Engage/Disengage Lever (2) Step 5: down to disable feed rollers, enable winch, and disengage winch clutch. 50-14 Operating the Brush Chipper BC1200XL Brush Chipper...
  • Page 87 (3) above feed table. NOTE: When winch is enabled, the amber rear warning lights (4) will flash quickly. Remove chain choker from storage Step 7: box (5). LEFT SIDE CONTROLS (OPTION) BC1200XL Brush Chipper Operating the Brush Chipper 50-15...

  • Page 88: Winch Operation

    Metal can be ejected from infeed chute at high speed. Death or serious injury possible. WARNING: Choker pulled in at high speed can kill. Keep choker and winch line separate when pulling out line. 50-16 Operating the Brush Chipper BC1200XL Brush Chipper...
  • Page 89 WARNING: Limbs attached to winch line can be pulled in at high speed. Death or serious injury possible. Never attach winch line to installed choker if other limbs are feeding into machine. BC1200XL Brush Chipper Operating the Brush Chipper 50-17...
  • Page 90 Never put winch line loop over arm or hand. Step 3: Inspect line and chain choker for damage or wear before each pull. See Maintenance Manual for procedures. LEFT SIDE CONTROLS (OPTION) 50-18 Operating the Brush Chipper BC1200XL Brush Chipper...
  • Page 91 NOTE: For larger limbs, attach chain near large end of limb. WARNING: Winch line can break or release. Serious injury or death is possible. 7000B-095 Stay clear when winching. BC1200XL Brush Chipper Operating the Brush Chipper 50-19...
  • Page 92 If lever does not lock into ENGAGED position, jog Winch Retract/Extend Lever (4) slightly until it does. IMPORTANT: Ground personnel must be visibly clear of load and winch line before pulling begins. 50-20 Operating the Brush Chipper BC1200XL Brush Chipper...
  • Page 93 Use Winch Retract/Extend Lever (4) to extend winch line to allow chain choker to slacken. Step 9: Remove winch line from choker and reposition choker farther back on limb. Further extend winch line and re-attach loop to end of choker. BC1200XL Brush Chipper Operating the Brush Chipper 50-21...
  • Page 94 To continue pulling limbs, repeat Steps 2–16. Step 17: LEFT SIDE CONTROLS (OPTION) Step 18: Store winch line and choker. Refer to Winch Line - Store (BC1200XL Only), page 30-11. 50-22 Operating the Brush Chipper BC1200XL Brush Chipper...

  • Page 95: Winch Line And Choker - Repair/Replace

    HOKER EPAIR EPLACE Always use a winch line approved by Vermeer Corporation for your brush chipper winch. If winch line loop is repaired by a qualified rigger, original loop size of 10" (25 cm) must be maintained as shown (1).
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  • Page 97: Removing Plugs From The Brush Chipper

    Cutting injury or death will result. Never climb onto feed table. Use wood object to push short material. Keep away from rotating feed rollers and blades. BC1200XL Brush Chipper Removing Plugs from the Brush Chipper 51-1...
  • Page 98 WARNING: Rotating knives behind cover can cut off hand. Thrown objects can strike you. Stop engine, wait for drum to stop, then open access cover. 51-2 Removing Plugs from the Brush Chipper BC1200XL Brush Chipper...

  • Page 99: Feed Roller - Unplug

    Start engine, raise feed roller, and remove lock bar. Store lock bar on storage tab. Step 6: Step 7: Operate machine without chipping additional material to blow out chips remaining in the chipper housing. BC1200XL Brush Chipper Removing Plugs from the Brush Chipper 51-3...
  • Page 100 If required, access the bottom of the lower feed roller by opening the bottom access door (3) and remove any build-up contamination. Refer to Lower Feed Roller - Access Door, page 50-8. 51-4 Removing Plugs from the Brush Chipper BC1200XL Brush Chipper...

  • Page 101: Cutter Drum - Unplug

    (refer to the “Maintenance as Required” section). Remove chips. Step 6: Step 7: Close and bolt the access doors. Step 8: Operate machine, without chipping additional material, to blow remaining chips from chipper housing. BC1200XL Brush Chipper Removing Plugs from the Brush Chipper 51-5...

  • Page 102: Discharge Chute - Clean Out

    Stand on the non-slip material in front of the fender and push a stick or wooden broom handle, if available, down the end of the discharge chute (2) to dislodge the plugged material. 51-6 Removing Plugs from the Brush Chipper BC1200XL Brush Chipper...
  • Page 103 Chute weighs approximately 79 lb (36 kg). Operate machine, without chipping additional material, to blow out chips Step 7: that remain in the chipper housing and discharge chute. BC1200XL Brush Chipper Removing Plugs from the Brush Chipper 51-7...
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  • Page 105: Maintenance Intervals

    Shutdown Procedure, page 23-1. Visually inspect machine daily before starting the machine. Make no modifications to your equipment unless specifically recommended or requested by Vermeer Corporation. AFETY IGNS Safety signs located on your machine contain important and useful information. Refer to Controls, page 20-1.

  • Page 106: Maintenance Manual

    Feed Roller Bearings - Grease Engine Drive Belt -Inspect Engine Systems - Check Engine Cooling System - Check Crankcase Breather Tube - Inspect Engine Oil Level - Check Air Cleaner Restriction Indicator - Check 60-2 Maintenance Intervals BC1200XL Brush Chipper...
  • Page 107 Hydraulic Fluid Filter - Initial Replacement Initial Feed Roller Arm Pivot Pins - Grease Feed Roller Lift Arms - Grease Feed Roller Lift Cylinders - Grease Belt Drive U-Joints - Grease Belt Drive Pivots - Grease BC1200XL Brush Chipper Maintenance Intervals 60-3...
  • Page 108 Corrosion Inhibitors - Add to Coolant Radiator Hose - Check Hydraulic Fluid Filter - Replace Jack - Lubricate Automatic Brake Controller - Check Air Cleaner Element(s) - Inspect/Replace (if indicated) Brakes - Adjust Winch (Option) Bearings - Grease 60-4 Maintenance Intervals BC1200XL Brush Chipper...
  • Page 109 Crankcase Breather Element - Replace Cooling System - Check Air Cleaner - Inspect Highway Lights - Replace SmartFeed System Fuse - Replace Shear Bar - Check/Adjust/Replace Knife-Mounting Surface - Check Slip Hook - Replace BC1200XL Brush Chipper Maintenance Intervals 60-5...
  • Page 110 Maintenance Interval - Service Hours Service 1000 2000 Reqd. Towing Chain - Replace Storage 60-6 Maintenance Intervals BC1200XL Brush Chipper...

  • Page 111: Knife/Drum Maintenance

    Stop engine, wait for drum to stop, then open access cover Performing the following maintenance procedures will aid in reducing the possibility of the knives becoming loose, failing, and being ejected from the machine. BC1200XL Brush Chipper Knife/Drum Maintenance 61-1...

  • Page 112: Knife Removal

    (1) has stopped. Step 3: Remove six bolts and washers (2), and open cutter drum access door (3). WARNING: Knives can cut off hand. Lock drum before servicing knives. 61-2 Knife/Drum Maintenance BC1200XL Brush Chipper...
  • Page 113 NOTE: Rotate by pushing on the outside surface of the drum. Step 8: Lock cutter drum. Repeat Steps 3–6 to remove both knives. Step 9: Step 10: Clean and inspect the drum, mounting surfaces, knives, and bolts as per the instructions that follow. BC1200XL Brush Chipper Knife/Drum Maintenance 61-3...

  • Page 114: Knife Inspection

    If any light appears between the knife surface and the straightedge, this indicates that the knife is distorted, and the knife must be replaced. Step 3: Turn straightedge perpendicular to mounting holes and repeat Step 2. 61-4 Knife/Drum Maintenance BC1200XL Brush Chipper...

  • Page 115: Bolt Inspection

    IMPORTANT: When installing a new or sharpened set of knives, discard the existing mounting bolts and use new Vermeer-approved bolts. Repeated reuse of the bolts will decrease their clamping capacity each time the bolts are torqued. Inadequate clamping of the knives will cause the knives to loosen and fail.

  • Page 116: Knife Mount Surface Inspection

    Thoroughly clean and inspect the following: • Knife Mount Surface — Remove all wood chips and other material from the mounting pocket area (1). • Replaceable Thread Bars (2) — Replace when threads become worn, distorted, or damaged. 61-6 Knife/Drum Maintenance BC1200XL Brush Chipper...

  • Page 117: Drum Inspection

    • Cutter Drum Surface — Inspect drum surface (4) for cracks that may begin at the pockets and migrate outward. If any drum damage or cracks are found, contact an authorized independent Vermeer dealer. BC1200XL Brush Chipper Knife/Drum Maintenance 61-7...

  • Page 118: Knife Sharpening

    IMPORTANT: The knives are double-edged and have a minimum usable size of 2.00" (51 mm) measured from the centerline of the bolt holes to the knife edge. Do not use a side of a knife that measures less than this. 2.00" (51 mm) (Minimum) 30° 61-8 Knife/Drum Maintenance BC1200XL Brush Chipper...

  • Page 119: Knife Installation

    Distorted knives can crack and fail resulting in death or serious injury, and machine damage. Use a straightedge and check all knives for distortion; discard any that are distorted. Step 6: Unlock cutter drum and rotate 1/2 turn to the next cutter knife. Step 7: Lock cutter drum. BC1200XL Brush Chipper Knife/Drum Maintenance 61-9...
  • Page 120 IMPORTANT: The shear bar bolts must be checked weekly, even if you do not need to adjust or replace the shear bar. Refer to the Maintenance Manual, 50 Service Hours section, “Shear Bar - Check/Adjust”. 61-10 Knife/Drum Maintenance BC1200XL Brush Chipper...

  • Page 121: Engine Fault Codes (110/120-Hp Engine)

    Refer to the Engine Operation Manual for additional information on understanding and recording engine fault codes displayed on engine multifunction display, and appropriate remedial actions. Always contact your Vermeer dealer or engine service dealer for help in correcting diagnostic trouble codes which are displayed for your engine.
  • Page 122 000105 but Above Normal Operational Range - Most Severe Level) Room Temperature Barometric Air Pressure (Sensor Circuit - Voltage Above 000108 Amber Contact Servicing Dealer Normal, or Shorted to High Source) 62-2 Engine Fault Codes (110/120-HP Engine) BC1200XL Brush Chipper...
  • Page 123 Injector Solenoid Cylinder #4 Circuit (Current Below Normal, or Check Injector Wiring or Injector 000654 Amber Open Circuit) Solenoid Controller #1 (Engine Control Module Warning Internal 000629 Amber Contact Servicing Dealer Hardware Failure - Bad Intelligent Device or Component) BC1200XL Brush Chipper Engine Fault Codes (110/120-HP Engine) 62-3...
  • Page 124 Valid but Below Normal Operational Range - Moderately Severe Contact Servicing Dealer Level) Electrical Potential (Voltage) (Battery #1 Voltage High - Data 000168 Amber Valid but Above Normal Operational Range - Moderately Severe Contact Servicing Dealer Level) 62-4 Engine Fault Codes (110/120-HP Engine) BC1200XL Brush Chipper...
  • Page 125 000723 Amber Reduce Engine Speed Error - Data Erratic, Intermittent, or Incorrect) Power Supply (Power Lost With Ignition On - Data Erratic, 1117 000627 None Contact Servicing Dealer Intermittent, or Incorrect) BC1200XL Brush Chipper Engine Fault Codes (110/120-HP Engine) 62-5...
  • Page 126 OEM Harness.) Sensor Supply Voltage #5 (Voltage Below Normal or Shorted to 1696 003513 Amber Low Source. High Voltage Detect at Sensor Supply #5 in the Contact Servicing Dealer OEM Harness.) 62-6 Engine Fault Codes (110/120-HP Engine) BC1200XL Brush Chipper...
  • Page 127 Index Discharge Chute - Clean Out, 51-6 Attach to Towing Vehicle (BC1200XL European Only), 30-7 Discharge Chute Controls, 20-15 Attach to Towing Vehicle (BC1200XL Only), 30-4 Discharge Chute, 40-6 Droop Set Switch, 20-13 Drum Inspection, 61-7 Battery Burns - Avoid, 22-3...
  • Page 128 Hitch - Pintle, 30-6 Machine - Clean Before Transporting, 30-9 Hitch Height - Adjust (BC1200XL Only), 30-2 Machine Identification Decal, v Hourmeter - Check for Maintenance Interval, 60-2 Machine Identification Numbers - Record, v Hydraulic Fluid, 22-2 Maintenance Intervals, 60-1...
  • Page 129 (BC1200XL Only), 20-18 Removing Plugs from the Brush Chipper, 51-1 Winch Controls (BC1200XL Only), 20-16 Reporting Safety Defects, 30-1 Winch Line - Store (BC1200XL Only), 30-11 Review of Operation, iii Winch Line and Choker - Repair/Replace, 50-23 Winch Operation, 50-16...
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  • Page 131 03/10 Controls, Transporting, Preparing, Operating. Updates. o1_04 02/11 Introduction; TOC; Controls; Engine fault codes; Index Model number, Typing errors Control panel update, Updated maintenance o1_05 10/11 Controls, Starting, Operating, Maintenance Interval intervals o2_00 01/12 TIER-4 enine update BC1200XL Brush Chipper...
  • Page 132 For more information, please visit the California Air Resources Board website at http://www.arb.ca.gov/msprog/ordiesel/ordiesel.htm. Copyright 2012. All rights reserved. Vermeer Corporation 1210 Vermeer Road East, P.O. Box 200 Pella, Iowa 50219-0200...

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