Clack Valve WS1 CD Matrix Operation And Instruction Manual

Pro h2o series 1 inch & 1.25 inch control valve with fully adjustable cycles

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Series
WS1 & WS1 CD Matrix
1" & 1.25" Control Valve
with Fully Adjustable Cycles
Operation and Instruction Manual

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Summary of Contents for Clack Valve WS1 CD Matrix

  • Page 1 Series WS1 & WS1 CD Matrix 1” & 1.25” Control Valve with Fully Adjustable Cycles Operation and Instruction Manual...
  • Page 3: Table Of Contents

    Filter Instructions ............................7 Softener Set-up ............................11 Softener Setting Options ........................13 Filter System Set-up ..........................14 Installer/User Display Settings ......................17 Installation ............................23 Service Instructions ..........................25 Parts & Drawings..........................30 Troubleshooting Procedures ........................43 Notes ..............................45 WS1 CD Matrix Control Programming Manual ................46-67 Page 3 Page 3...
  • Page 4 Introduction This manual is about a control valve to be used on water softeners or water filters. The manual is designed to aid water treatment equipment manufacturers in the selection of the various control valve options. Information in this manual is different than what is needed for installation and servicing of a particular water treatment system.
  • Page 5 Table 1 Specifi cations which must be included in OEM’s Manual Minimum/Maximum Operating Pressures 20 psi (138 kPa) -125 psi (862 kPa) Minimum/Maximum Operating Temperatures 40°F (4°C) - 110°F (43°C) AC Adapter: U.S. International Supply Voltage 120 V AC 230 V AC Supply Frequency 60 Hz 50 Hz...
  • Page 6 Control Valve Function and Cycles of Operation This glass filled Noryl (or equivalent) fully automatic control valve is designed as the primary control center to direct and regulate all cycles of a water softener or filter. When the WS1CH control valve is manufactured as a softener, the control valve can be ordered to perform downflow or upflow regeneration.
  • Page 7: Installation

    Table 4 Regeneration Cycles Filtering WS1CH & WS1.25CH Downfl ow WS1CH & WS1.25CH Regenerant Refi ll After Rinse No Regeneration Cycle: Backwash Cycle: Backwash Cycle: Regenerate Cycle: Rinse Cycle: Backwash Cycle: Service Cycle: Rinse Cycle: Fill Cycle: Service The control valve with a water meter can be set for Demand Initiated Regeneration (DIR) only, Time Clock operation only or DIR and Time Clock which ever comes fi...
  • Page 8 OEM General Instructions The control valve offers multiple procedures that allow the valve to be modifi ed to suit the needs of the installation. These procedures are: • OEM Setup • OEM Softener System Setup • OEM Filter System Setup •...
  • Page 9 OEM Cycle Sequence OEM Cycle Sequence instructions allows the OEM to set meter size, dPswitch or alternating valve, pre or post fi ll and dn or up brine where applicable. Fill and brine values are ignored when the system is set up as a fi lter. The OEM Softener System Setup or the OEM Filter System Setup allow the OEM to set how long cycles will last.
  • Page 10 STEP 4C – Set Refi ll option using ▼ or ▲ buttons: STEP 4C • “PoST” to refi ll the brine tank after the fi nal rinse; or • “PrE” to refi ll the brine tank two hours before the regeneration time set. If selecting “Filter”...
  • Page 11 OEM Softener System Setup In OEM Softener System Setup the OEM chooses the value for the specifi ed cycles (the order of which is specifi ed by the selections for Step 4C and Step 5C in OEM Cycle Sequence) and specifi es other operating parameters for the system. If a cycle is present the value can be set to off.
  • Page 12 STEP 8S Step 8S –Set Grains Capacity using the ▼ or ▲ button. The ion exchange capacity is in grains of hardness as calcium carbonate for the system based on the pounds of salt that will be used. Calculate the pounds of salt using the fi...
  • Page 13: Softener Setting Options

    Table 8 Softener Setting Options Gallons Regeneration Result Capacity Time Option Override Reserve capacity automatically estimated. AUTO NORMAL Regeneration occurs when gallons capacity falls below the reserve capacity at the next Regen Set Time. Reserve capacity automatically estimated. Regeneration occurs at the next Regen Set Time when gallons capacity AUTO NORMAL number...
  • Page 14: Filter System Set-Up

    OEM Filter System Setup In OEM Filter System Setup the order of the cycles is preset to Backwash, dn Brine, Backwash, Rinse and Fill. Fill is set in gallons and all other cycles are set in minutes. Each cycle can be set to off. Fill is always Post Fill even if Pre is selected in Step 4C. Step 1F –...
  • Page 15 Step 8F – Set Volume Capacity using the ▼ or ▲ button. If value is set to: STEP 8F • “oFF” regeneration will be based solely on the day override set (see Installer Display/Settings Step 3I); or • as a number (allowable range 20 to 250,000) regeneration initiation will be based off the value specifi ed. See Table 9 for more detail.
  • Page 16 Table 9 Filter Setting Options Gallons Regeneration Result Capacity Time Option Override Reserve capacity not automatically estimated. NORMAL Regeneration occurs at the next Regen Set Time when the specifi ed number number of days between regenerations is reached. Reserve capacity not automatically estimated. NORMAL Regeneration occurs at the next Regen Set Time when gallons capacity number...
  • Page 17 Installer Display Settings STEP 1I STEP 1I - Press NEXT and ▲ simultaneously for 3 seconds. STEP 2I – Hardness: Set the amount of hardness in grains of hardness as calcium carbonate per STEP 2I gallon using the ▼ or ▲ buttons. The default is 20 with value ranges from 1 to 150 in 1 grain increments.
  • Page 18: Installer/User Display Settings

    User Display Settings General Operation When the system is operating, one of fi ve displays may be shown. Pressing NEXT will alternate between the displays. One of the displays is always the current time of day. The second display is one of the following: days remaining or volume remaining.
  • Page 19 Manual Regeneration REGEN TODAY will Sometimes there is a need to regenerate the system sooner than when the Flash if a regeneration is system calls for it, usually referred to as manual regeneration. There may expected “Tonight.” be a period of heavy water usage because of guests or a heavy laundry day. To initiate a manual regeneration at the preset delayed regeneration time, when the regeneration time option is set to “NORMAL”...
  • Page 20 RETURN TO NORMAL MODE Power Loss If the power goes out the system will keep time until the battery is depleted. If an extended power outage occurs, the time of day will fl ash on and off which indicates the time of day should be reset and the battery replaced.
  • Page 21 STEP 6D – Flow rate, maximum last seven days: The maximum fl ow rate in gallons per minute that STEP 6D occurred in the last seven days will be displayed. This display will equal zero if a water meter is not installed.
  • Page 22 Valve History STEP 1VH – Press ▲ and ▼ simultaneously for three seconds and release. Then press ▲ and ▼ STEP 1VH simultaneously and release. If screen in step 2VH does not appear in 5 seconds the lock on the valve is activated.
  • Page 23: Installation

    Installation Refill Flow Control Assembly or Refill Port Plug Control valves that are setup for backwash only come equipped with a refill port plug. The refill port plug has no regenerant line connection. Control valves that use a regenerant come equipped with a 3/8” refill flow control assembly. To switch to the ½” refill flow control assembly, remove the refill flow control and retainer (from the 3/8”...
  • Page 24 Installation Fitting Assemblies The installation fittings connect to the control valve or the bypass valve using nuts that only require hand tightening. Hand tighten nut connections between control valve and installation fittings, control valve and bypass valve, and bypass valve and installation fittings allow for easy serviceability.
  • Page 25: Service Instructions

    Service Instructions Drive Assembly Remove the valve cover to access the drive assembly. Disconnect the power source plug (black wire) from the PC board prior to disconnecting the motor or water meter plugs from the PC board. The power source plug connects to the four-pin jack. The motor plug connects to the two-pin jack on the left-hand side of the PC board.
  • Page 26 Replace the motor if necessary. Do not lubricate the motor or the gears. To reinstall the motor, move the spring clip loop to the right and hold. Gently turn the motor while inserting so that the gear on the motor meshes with the gears under the drive gear cover. Release the spring clip loop and continue to rotate the motor until the wires are horizontal and the motor housing engages the small plastic bulge inside the drive bracket motor retainer.
  • Page 27 The regenerant piston (the small diameter one behind the main piston) is removed from the main piston by pressing sideways and unsnapping it from its latch. Chemically clean in dilute sodium bisulfite or vinegar, or replace the regenerant piston if needed. To remove the main downflow or upflow piston fully extend the piston rod and then unsnap the main piston from its latch by pressing on the side with the number.
  • Page 28 Two holes are labeled DN and UP. Check for compliance. See Table. Compliance Table Regenerant Application Injector and/or Plug(s) Main Piston Stack Body Piston WS1CH Downfl ow Softener Injector in “DN” hole, Plug V3001 or V3011 V3174 V3005 or Regenerating Filter in “UP”...
  • Page 29 Do not use a wire brush to clean the turbine. Wipe with a clean cloth or chemically clean in dilute sodium bisulfite or vinegar. The turbine can be immersed in the chemical. Do not immerse electronics. If the turbine is scored or damaged or the bearings on the turbine are worn, replace the turbine.
  • Page 30 Drawings and Part Numbers Page 30...
  • Page 31 WS1CH & WS1.25CH Front Cover and Drive Assembly Drawing No. Order No. Description Quantity V3435-01 WS1CH Front Cover Assembly V3107-01 WS1 Motor V3106-01 WS1 Drive Bracket & Spring Clip V3558CH WS1/1.25/1.5/2L CH PC Board V3110 WS1 Drive Gear 12x36 V3109 WS1 Drive Gear Cover V3186 WS1 AC ADAPTER 110V-12V...
  • Page 32 WS1CH Drive Cap Assembly, Downfl ow Piston, Upfl ow Piston, Regenerant Piston and Spacer Stack Assembly Drawing No. Order No. Description Quantity V3005 WS1 Spacer Stack Assembly V3004 Drive Cap ASY V3178 WS1 Drive Back Plate V3011* WS1 Piston Downfl ow ASY V3011-01* WS1 Piston Upfl...
  • Page 33 WS1.25CH Drive Cap Assembly, Downfl ow Piston, Regenerant Piston and Spacer Stack Assembly Drawing No. Order No. Description Quantity V3430 WS1.5 Spacer Stack Assembly V3004 Drive Cap ASY V3178 WS1 Drive Back Plate V3407 WS1.5 Piston Downfl ow ASY V3174 WS1 Regenerant Piston V3135 O-ring 228...
  • Page 34 Injector Cap, Injector Screen, Injector, Plug and O-Ring Drawing No. Order No. Description Quantity V3176 INJECTOR CAP V3152 O-RING 135 V3177-01 INJECTOR SCREEN CAGE V3010-1Z WS1 INJECTOR ASY Z PLUG V3010-1A WS1 INJECTOR ASY A BLACK V3010-1B WS1 INJECTOR ASY B BROWN V3010-1C WS1 INJECTOR ASY C VIOLET V3010-1D...
  • Page 35 Refi ll Flow Control Assembly and Refi ll Port Plug Drawing No. Order No. Description Quantity V3195-01 WS1 Refi ll Port Plug Asy This part is required for backwash only systems H4615 Elbow Locking Clip JCP-P-6 Polytube insert 3/8” JCPG-6PBLK Nut 3/8”...
  • Page 36 Drain Line – 3/4” Drawing No. Order No. Description Quantity H4615 Elbow Locking Clip PKP10TS8-BULK Polytube insert 5/8 Option V3192 WS1 Nut ¾ Drain Elbow Option V3158-01 WS1 Drain Elbow ¾ Male V3163 O-ring 019 V3159-01 WS1 DLFC Retainer ASY V3162-007 WS1 DLFC 0.7 gpm for ¾...
  • Page 37 Drain Line – 1” Drawing No. Order No. Description Quantity H4615 Elbow Locking Clip V3008-02 WS1 Drain FTG 1 Straight V3166 WS1 Drain FTG Body 1 V3167 WS1 Drain FTG Adapter 1 V3163 0-ring 019 V3150 WS1 Split Ring V3151 WS1 Nut 1”...
  • Page 38 Water Meter, Meter Plug and Mixing Valve Drawing No. Order No. Description Quantity V3151 WS1 Nut 1” QC V3003* WS1 Meter ASY V3118-01 WS1 Turbine ASY V3105 0-ring 215 V3003-01 WS1 Meter Plug ASY V3013 Mixing Valve Optional *Order number V3003 includes V3118-01 WS1 Turbine ASY and V3105 O-ring 215. THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL HEALTH EFFECT APPLICATIONS.
  • Page 39 Installation Fitting Assemblies Order No: V3007 Order No: V3007-01 Description: WS1 Fitting 1” PVC Male NPT Elbow Assembly Description: WS1 Fitting ¾” & 1” PVC Solvent 90° ASY Drawing No. Order No. Description Quantity Drawing No. Order No. Description Quantity V3151 WS1 Nut 1”...
  • Page 40 Installation Fitting Assemblies Order No: V3007-06 Order No. V3007-07 Description: WS1 Fitting 1” Plastic Male BSPT Assembly Description: WS1 Fitting 1¼” & 1½” PVC Solvent Assembly Drawing No. Order No. Description Quantity Drawing No. Order No. Description Quantity V3151 WS1 Nut 1” Quick Connect V3151 WS1 Nut 1”...
  • Page 41 Bypass Valve Drawing No. Order No. Description Quantity V3151 WS1 Nut 1” Quick Connect V3150 WS1 Split Ring V3105 O-Ring 215 V3145 WS1 Bypass 1” Rotor V3146 WS1 Bypass Cap V3147 WS1 Bypass Handle V3148 WS1 Bypass Rotor Seal Retainer V3152 O-ring 135 V3155...
  • Page 42 WS1 Wrench (Order No. V3193-01) Although no tools are necessary to assemble or disassemble the valve, the WS1 wrench (shown in various positions on the valve) may be purchased to aid in assembly or disassembly. /RRVHQV 'UDLQ 1XW ,Q 3RO\WXEH $SSOLFDWLRQV /RRVHQV ,QMHFWRU $QG %\SDVV &DSV /RRVHQV 4XLFN...
  • Page 43: Troubleshooting Procedures

    Table 10 Troubleshooting Procedures Problem Possible Cause Solution a. AC Adapter unplugged a. Connect power b. No electric power at outlet b. Repair outlet or use working outlet 1. Timer does not display time of day c. Defective AC Adapter c.
  • Page 44 Problem Possible Cause Solution a. Motor not operating a. Replace motor b. No electric power at outlet b. Repair outlet or use working outlet c. Defective AC Adapter c. Replace AC Adapter 6. Control valve stalled in d. Defective PC board d.
  • Page 45 WS1 & WS1 CD Matrix Control Valve Programming Manual Page 45...
  • Page 46 "#$%&$'&!()$#*')+!,-'!#.)!/012 • "-34&!+#$#)!546'-7'-6)++-'!84#.!+-,#!#-*6.!+4346-%)!9):!7$&! • ;3*)!<$6934#!1-#!=$#'4>!&4+73$:!84#.!?%)'@:!"$A)'!5-&)B!<$6934@.#!8433!$*#-5$#46$33:!+.*#! &-8%!84#.!C!54%*#)+!-,!%-!<*##-%!$6#*$#4-%! • (4>)&!6:63)!+)D*)%6)!,-'!"-,#)%4%@!1EF!GH!H')!-'!H-+#!$%&!(43#)'4%@!H-+#!#')$#)&!8$#)'! ')@)%)'$%#!'),433! • (*33:!7'-@'$55$<3)!')@)%)'$#4-%!6:63)!&*'$#4-%!#45)+! • (-*'!5-&)+!#-!4%4#4$#)!')@)%)'$#4-%I!5)#)'!455)&4$#)B!5)#)'!&)3$:)&B!#45)!63-69! &)3$:)&B!-'!7')++*')!&4,,)')%#4$3! • J*>434$':!K%7*#!L&HM!')@)%)'$#4-%!#'4@@)'!,-'!455)&4$#)B!&)3$:)&B!-'!.-3&! • 1$:!-A)''4&)!$A$43$<3)!,'-5!N!#-!OP!&$:+!-'!Q((! • 0$%!<)!+)#!#-!-7)'$#)!-%!N2B!NROC2B!NRC2B!-'!O2!A$3A)!#:7)! • ;$698$+.!$%&!;'4%4%@!$<434#:!*7!#-!SP2!&4$5)#)'!#$%9+! • 1-8%,3-8!F!G7,3-8!')@)%)'$#4-%!$%&!7'-7-'#4-%$3!<'4%4%@!LN2F!NROC2!A$3A)!#:7)+!-%3:M! • =JTF!EUV;H!&'4A)!,-'!JWX!JB!JWX!;B!EUV;HB!")7$'$#)!"-*'6)B!!-'!":+#)5!0-%#'-33)'! -7)'$#4-%! • JGY!&'4A)!,-'!X45)!-'!")7$'$#)!"-*'6)!5-&)+!#-!-7)'$#)!$%!$&&4#4-%$3!5-#-'4Z)&!=JT! -'!EUV;H!A$3A)! • O!-%!<-$'&!')3$:!&'4A)'+!! • "#-')+!$33!7'-@'$554%@!4%,-'5$#4-%!$%&!-7)'$#4-%$3!&$#$!4%!%-%A-3$#43)!5)5-':! • 0-4%!0)33!W4#.4*5!<$##)':!<$69*7!,-'!#45)!-,!&$:!,-'!#.)!34,)!-,!#.)!<$##)':! • NO[A-3#!-*#7*#!GW!0"J!J0!$&$7#)'!7'-A4&)+!+$,)!$%&!)$+:!4%+#$33$#4-%! • 0*+#-54Z$<3)!1)$3)'!%$5)!$%&!#)3)7.-%)!%*5<)'!! •...
  • Page 47 Table of Contents CD Front Cover and Drive Assembly ..........................4 OEM General Programming Instructions ........................5 OEM Cycle Sequence ..............................7 OEM Softener System Setup ............................14 Setting Options Table ..............................17 OEM Filter System Setup ............................18 Installer Display Settings .............................20 User Display Settings ..............................
  • Page 48: Cd Front Cover And Drive Assembly

    CD Front Cover and Drive Assembly Drawing No. Order No. Description Quantity V3984-01 WS1CD FRONT COVER ASSEMBLY V3107-01 WS1 MOTOR ASY V3106-01 WS1 DRIVE BRACKET & SPRING CLIP V3985CD-BOARD WS1 THRU 2L/2 CD PC 2 MAV BRD REPL V3110 WS1 DRIVE REDUCING GEAR 12X36 V3109 WS1 DRIVE GEAR COVER V3186...
  • Page 49: Oem General Programming Instructions

    OEM General Programming Instructions The control valve offers multiple procedures that allow the valve to be modifi ed to suit the needs of the installation. These procedures are: • OEM Confi guration Setup • User Display Settings • OEM Softener System Setup •...
  • Page 50 Once the OEM Cycle Sequence has been set, the other procedures can be accessed in any order. Details on each of the procedures are provided on the following pages. To “lock out” access to diagnostic and valve history displays and modifi cations to settings except hardness, day override, time of regeneration and time of day by anyone but the manufacturer, press , NEXT, , and CLOCK in sequence after settings are...
  • Page 51: Notes

    OEM Confi guration Setup Step 1CS – Press NEXT and simultaneously for 3 seconds and release. Then press NEXT and STEP 1CS simultaneously for 3 seconds and release. If screen in Step 2CS does not appear in 5 seconds the lock on the valve is activated.
  • Page 52 Step 4CS – Allows selection of one of the following using the buttons: STEP 4CS • the Control Valve to act as an alternator; or • the Control Valve to have a no hard water bypass: or • the Control Valve to have a Separate Source during the regeneration cycle; or •...
  • Page 53 Step 4CS – Allows selection of one of the following using the buttons: STEP 4CS • the Control Valve to act as an alternator; or • the Control Valve to have a no hard water bypass: or • the Control Valve to have a Separate Source during the regeneration cycle; or •...
  • Page 54 Step 4CS (continued) – If set up for a fi lter, in Step 7F set Volume WS1, WS1.25, WS1.5, Capacity in Gallons; in Step 8F select Regeneration Time Option WS2L Valves Valve “Immediate”; and in Step 3I select Day Override “oFF”. For Clack Corporation alternator systems using WS1, WS1.25, WS1.5, and WS2L valves there will be an option to delay the last two cycles of regeneration (only “Rinse”...
  • Page 55 STEP 6CS Step 6CS – This allows the use of an outside signal to control the initiation of a regeneration. Selection only matters if a connection is made to the two pin connector labeled DP SWITCH located on the printed circuit board. Following is an explanation of the options: oFF –...
  • Page 56 OEM Softener System Setup Type Fill Service Backwash Draw Backwash Rinse Fill Softening DN Post 9.5 LBS Softening DN Pre 9.5 LBS Softening UP Post 9.5 LBS Softening UP Pre 9.5 LBS Softening DN Post 2.0” Valve 6 MIN Softening DN Pre 2.0” Valve 6 MIN Cycle Units...
  • Page 57 Step 8S –Set Grains Capacity using the button. The ion exchange capacity is in grains of hardness as STEP 8S calcium carbonate for the system based on the pounds of salt that will be used. Calculate the pounds of salt using the fi...
  • Page 58 STEP 14S Step 14S: Set Relay 2 operation using .The choices are the same as Step 11S, with the addition of ERROR MONITOR. If set to ERROR MONITOR, the relay closes whenever the valve enters error mode, and immediately deactivates when error mode is exited. If set to OFF, Steps 15S and 16S will not be shown.
  • Page 59 Setting Options Table Filters should only use shaded options. Volume Regeneration Result Capacity Time Option Override Reserve capacity automatically estimated. DELAYED AUTO Regeneration occurs when volume capacity falls below the reserve REGEN capacity at the next Regen Set Time Reserve capacity automatically estimated. DELAYED Regeneration occurs at the next Regen Set Time when volume capacity AUTO...
  • Page 60 OEM Filter System Setup Type Backwash Draw Backwash Rinse Fill Filtering DN Post 0.95 GAL Filtering DN Post (1.5” MIN or 2” valve) 6 MIN Cycle Units Range Default Backwash 1-120 or OFF Rinse 1-120 or OFF Draw (Up or Down) 1-160 or OFF Fill (all but 2”...
  • Page 61 STEP 7F Step 7F – Select the gallons for the fi fth cycle using the button. When both 2.0L and 2.0 are options in Step 2CS, and 2.0 is selected, FILL is in minutes. Press NEXT to go to Step 8F. Press REGEN to return to previous step.
  • Page 62 Installer Display Settings STEP 1I STEP 1I - Press NEXT and simultaneously for 3 seconds. STEP 2I STEP 2I – Hardness: Set the amount of hardness in grains of hardness as calcium carbonate per gallon using the buttons. The default is 20 with value ranges from 1 to 150 in 1 grain increments.
  • Page 63 User Display Settings General Operation When the system is operating, one of six displays may be shown. The displays normally rotate, however pressing NEXT will pause on the selected display for 5 minutes. Pressing NEXT will alternate between the displays. One of the displays is always the current time of day.
  • Page 64 Regeneration Mode Typically a system is set to regenerate at a time of low water usage. An example of a time with low water usage is when a household is asleep. If there is a demand for water when the system is regenerating, untreated water will be used.
  • Page 65 Power Loss If the power goes out the system will keep time until the battery is depleted. If an extended power outage occurs, the time of day will fl ash on and off which indicates the time of day should be reset and the non rechargeable battery replaced. The system will remember the rest.
  • Page 66: Diagnostics

    Diagnostics STEP 1D STEP 1D – Press simultaneously for three seconds. If screen in step 2D does not appear in 5 seconds the lock on the valve is activated. To unlock press , NEXT, , and CLOCK in sequence, then press simultaneously for 3 seconds.
  • Page 67: Valve History

    Valve History STEP 1VH – Press simultaneously for three seconds and release. Then press STEP 1VH simultaneously and release. If screen in step 2VH does not appear in 5 seconds the lock on the valve is activated. To unlock press , NEXT, , and CLOCK in sequence, then press simultaneously...
  • Page 68 NOTES Page 68...
  • Page 69 NOTES Page 69...
  • Page 70 NOTES Page 70...
  • Page 71 CLACK CORPORATION FIVE-YEAR SOFTENER AND FILTER CONTROLS LIMITED WARRANTY Clack Corporation (“Clack”) warrants to OEM that its Softener and Filter Control Valves will be free from defects in material and workmanship under normal use and service for a period of five years from the date of shipment of such Valves from Clack’s plant in Windsor, Wisconsin when installed and operated within recommended parameters.
  • Page 72 Page 72...

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