ABB 630 series Installation Manual
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ABB 630 series Installation Manual

ABB 630 series Installation Manual

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  • Page 1 ® Relion Protection and Control 630 series Installation Manual...
  • Page 3 Document ID: 1MRS755958 Issued: 2011-02-23 Revision: C Product version: 1.1 © Copyright 2011 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
  • Page 5 In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
  • Page 6 (EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.
  • Page 7 Safety information Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Non-observance can result in death, personal injury or substantial property damage. Only a competent electrician is allowed to carry out the electrical installation. National and local electrical safety regulations must always be followed.

  • Page 9: Table Of Contents

    Rack mounting a single IED and test switch RTXP....23 Wall mounting the IED..............25 Ceiling and wall mounting with external display module.....26 Mounting the external display module........26 Ceiling mounting the main unit..........29 Wall mounting the main unit...........32 Arranging ventilation..............35 630 series Installation Manual...
  • Page 10 Rack mounting kit for a single IED..........73 Rack mounting kit for two IEDs...........73 Test switch...................74 Wall mounting kit for an IED ............75 Ceiling mounting kit for a main unit..........76 Wall mounting kit for a main unit..........79 Connector sets.................81 Cables....................81 630 series Installation Manual...
  • Page 11 Table of contents Section 10 Glossary.................83 630 series Installation Manual...

  • Page 13: Section 1 Introduction

    IED should be installed. Intended audience This manual addresses the personnel responsible for installing the product hardware. The installation personnel must have basic knowledge of handling electronic equipment. 630 series Installation Manual...

  • Page 14: Product Documentation

    The manual can also be used by system engineers and maintenance personnel for assistance during the testing phase. The manual provides procedures for checking of external circuitry and energizing the IED, parameter setting and configuration as 630 series Installation Manual...

  • Page 15: Document Revision History

    Document revision history Document revision/date Product series version History A/2009-09-15 First release B/2009-12-29 Content updated C/2011-02-23 Content updated to correspond to the product series version Download the latest documents from the ABB web site http:// www.abb.com/substationautomation. 630 series Installation Manual...

  • Page 16: Related Documentation

    Section 1 1MRS755958 C Introduction 1.3.3 Related documentation Product series- and product-specific manuals can be downloaded from the ABB web site http://www.abb.com/substationautomation Symbols and conventions 1.4.1 Safety indication symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock.
  • Page 17 The * character after an input or output signal name in the function block symbol given for a function, indicates that the signal must be connected to another function block in the application configuration to achieve a valid application configuration. 630 series Installation Manual...

  • Page 19: Section 2 Environmental Aspects

    The materials used in this product are typical for electric and electronic devices. All parts used in this product are recyclable. When disposing of an IED or its parts contact a local waste handler who is authorized and specialized in disposing 630 series Installation Manual...
  • Page 20 Table 2: Materials of the IED parts Parts Material Unit Metallic plates, parts and screws Steel Plastic parts , LCP LHMI display module Various Package Cardboard Attached material Manuals Paper 1) Polycarbonate 2) Liquid crystal polymer 630 series Installation Manual...

  • Page 21: Section 3 Unpacking, Inspecting And Storing

    IEDs require careful handling before installation on site. • Check the IED to see if any damage occurred during transportation. If the IED has damaged during transportation, make a claim against the transport contractor, and notify the local ABB representative. 630 series Installation Manual...

  • Page 22: Returning An Ied Damaged In Transit

    If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there are any discrepancies in relation to the delivery documents. Storing If the IED is stored before installation, it must be done in the original transport packaging in a dry and dust free place.

  • Page 23: Section 4 Mounting

    Make a panel cut-out and drill four holes according to the dimensional drawing. Locate the IED securely in the mounting frame using the required screws. Tighten the screws. Mount the IED with the mounting frame to the panel cut-out. 630 series Installation Manual...
  • Page 24 D 140 mm 4 Plastic plugs 183 mm 5 Mounting frame ∅6 mm G 21.5 mm H 220 mm 177 mm 211 mm 254 mm Place a nut and a washer on each threaded studs. Tighten the nuts. 630 series Installation Manual...

  • Page 25: Semi-Flush Mounting The Ied

    Remove the plastic plugs from the side of the IED and locate it securely in the rising frame using the required screws. Tighten the screws. Mount the IED with the rising frame to the panel cut-out. 630 series Installation Manual...
  • Page 26 2 Nuts and washers C 229 mm 3 Threaded studs D 157 mm 4 Raising frame 195 mm ∅6 mm G 19 mm Place a nut and a washer on each threaded studs. Tighten the nuts. 630 series Installation Manual...
  • Page 27 1MRS755958 C Mounting GUID-4A8D2793-2265-44D3-9818-3ADBE38B560C V1 EN Figure 5: Semi-flush mounted IED A 154 mm B 265 mm C 95 mm D 227 mm E 13 mm Check the allowed minimum bending radius from the optical cable manufacturer. 630 series Installation Manual...

  • Page 28: Rack Mounting The Ied

    2 Right mounting bracket Attach the left mounting bracket to the left-hand side of the IED using the required screws. Tighten the screws. Mount the IED with the rack mounting panels to the 19" rack. Tighten the screws. 630 series Installation Manual...

  • Page 29: Rack Mounting Two Ieds

    Locate the pins on the two middle mounting brackets to the holes on the sides of the two IEDs. Mount the upper and lower mounting brackets to the two IEDs using the screws at the required location. 630 series Installation Manual...
  • Page 30 3 Right mounting bracket 4 Lower mounting bracket 5 Screws 6 Left mounting bracket 7 Middle mounting brackets Tighten the screws. Mount the left and right mounting brackets to both sides of the IED assembly using fixing screws. 630 series Installation Manual...

  • Page 31: Rack Mounting A Single Ied And Test Switch Rtxp

    Attach the mounting bracket to the left side of the IED using the required screws. Tighten the screws. Remove the four plastic plugs from the right side of the IED and attach the mounting bracket securely using the required screws. Tighten the screws. 630 series Installation Manual...
  • Page 32 2 Screws 3 Test switch 4 Right mounting bracket 5 Plastic front cover An IED equipped with optical connections requires a minimum depth of 180 mm. Check the allowed minimum bending radius from the optical cable manufacturer. 630 series Installation Manual...

  • Page 33: Wall Mounting The Ied

    252.5 mm 2 Screw C ∅6.8 mm D 180 mm 101.6 mm 296 mm G 13 mm Minimum of 50 mm space is needed between the two kits. Check the allowed minimum bending radius from the optical cable manufacturer. 630 series Installation Manual...

  • Page 34: Ceiling And Wall Mounting With External Display Module

    Section 4 1MRS755958 C Mounting 4.3.5 Ceiling and wall mounting with external display module 4.3.5.1 Mounting the external display module Drill holes according to the dimensional drawing. 630 series Installation Manual...
  • Page 35 Draw the LHMI cable through the hole for cable from IED to LHMI. Connect the cable to the LHMI. Mount the external LHMI display using four M3 screws. Tighten the four M3 screws. Ground the LHMI. 630 series Installation Manual...
  • Page 36 LHMI ground. 8.5. Tighten the GND screws. GUID-ED1F1C7D-46A7-4EDE-820C-BEDD8FBCAFAA V2 EN Figure 13: LHMI grounding 1 Surface coating removed ∅15 mm 2 Ground cable 3 M5 screw and washer for grounding LHMI and cable to the panel 630 series Installation Manual...

  • Page 37: Ceiling Mounting The Main Unit

    A minimum of 50 mm space is needed between the IED and the ceiling for the cables. Remove the upper four plastic plugs, two on each side, on the case of the main unit and locate it securely in the mounting frame. 630 series Installation Manual...
  • Page 38 4U half 19" Ceiling mounting with cable space on top 244.5 mm 1 Mounting brackets 226 mm 2 Plastic plugs C 90 mm 3 Screws D 50 mm ∅5 mm 177 mm G 264.5 mm H 220 mm 51.5 mm 232 mm 630 series Installation Manual...
  • Page 39 Tighten the screws. Connect a cable to the RJ-45 connection on the front panel of the main unit to the corresponding connection on external LHMI display module. Check the allowed minimum bending radius from the optical cable manufacturer. 630 series Installation Manual...

  • Page 40: Wall Mounting The Main Unit

    Fit the main unit of IED securely between the mounting brackets by using the required screws. GUID-FCCEBD17-409F-4D7F-B984-10993D17E213 V1 EN Figure 16: 4U main unit and external LHMI display A 241.1 mm 1 Screws B 101.6 mm 2 Mounting brackets 630 series Installation Manual...
  • Page 41 The width of the 4U and 6U main units is 224 mm. Tighten the screws. Connect a cable to the RJ-45 connection on the front panel of the main unit to the corresponding connection on external LHMI display module. 630 series Installation Manual...
  • Page 42 1MRS755958 C Mounting GUID-00EEC58B-1168-45A7-A72F-3D27C9C66FBC V1 EN Figure 18: External LHMI display wall mounted and connected to the 4U main unit 25.5 mm 220 mm C 177 mm D 13 mm 258.6 mm 177 mm G 224 mm 630 series Installation Manual...

  • Page 43: Arranging Ventilation

    Check the allowed minimum bending radius from the optical cable manufacturer. 4.3.6 Arranging ventilation Ventholes are located at the bottom and on the back plate of the IED. Reserve sufficient space round the IED to ensure adequate ventilation. 630 series Installation Manual...

  • Page 45: Section 5 Connecting

    The cable shield is to be earthed at only one end of the cable with RTD grounding bus bar. Use fine wire in door mounting. See the technical manual for product-specific terminal diagrams. 5.2.1 Connecting screw-compression type wires Terminal blocks of screw-compression type are used for electrical connections. 630 series Installation Manual...

  • Page 46: Connecting Protective Earthing

    Loosen the nut from the protective earth pin to connect a separate earth protection lead. GUID-B1C6B787-D2D4-450C-A18B-18131ECBC88A V1 EN Figure 20: The protective earth pin is located to the left of connector X101 on the 4U half 19” case 630 series Installation Manual...
  • Page 47 Section 5 1MRS755958 C Connecting GUID-C75F6FD4-485D-464D-B7B0-55FD1AA608E9 V1 EN Figure 21: The protective earth pin is located below connector X102 on the 6U half 19” case 630 series Installation Manual...

  • Page 48: Connecting Analog Signals

    To avoid a mismatch between CT and VT connections the connectors are ‘pre-coded’. GUID-44E54B97-4E48-46E1-8515-ED3087BACC0A V2 EN Figure 22: Loose CT/VT connector coding 1 CT connector coding 2 VT connector coding 3 Empty connector 630 series Installation Manual...

  • Page 49: Connecting Current And Voltage Inputs

    For a current input, the connector pair forms a circle. But in the case of a voltage input, the connector pair forms two half-circles. GUID-61D346C6-30D8-468A-8641-654864811C53 V1 EN Figure 24: CTVT connector symbols 1 VT symbol 2 CT symbol 630 series Installation Manual...
  • Page 50 1) Current Transducer for 0.1 A / 0.5 A Table 5: RET630 modules Terminal AIMA04A AIMA06A AIMA05A 1KHL178012R0005 1KHL178012R0012 1KHL178012R0013 X101-1, 2 X101-3, 4 X101-5, 6 X101-7, 8 X101-9, 10 X102-1, 2 Table continues on next page 630 series Installation Manual...

  • Page 51: Connecting Rtd Input And Ma Outputs

    600RTD01 X321 – 1,2,3 Sensor/ R/ V/ mA input X321 - 4 X321 – 5,6,7 Sensor/ R/ V/ mA input X321 – 8,9,10 Sensor/ R/ V/ mA input X321 – 11 Table continues on next page 630 series Installation Manual...
  • Page 52 X319 – 17,18 mA output Table 11: REM/ REF/ RET630 module outputs, 6U half 19” Terminal 600RTD01 X324 – 11,12 mA output X324 – 13,14 mA output X324 – 15,16 mA output X324 – 17,18 mA output 630 series Installation Manual...
  • Page 53 Connecting Sensor Resistance Voltage Current Temperature Sensor mA outputs GUID-65A5A977-DD1D-4895-9BB7-297B6163D229 V1 EN Figure 25: Connection example Shunt IN + Temperature Sensor/ IN - Resistor DIFF GUID-3CD4E961-8647-42CA-AF76-920E69E5EE15 V1 EN Figure 26: Three-wire connection RTD sensors and resistance 630 series Installation Manual...
  • Page 54 GUID-4A3E0061-DFDF-4F03-98B7-2CE2779D6A4E V1 EN Figure 27: Two-wire connection RTD sensors and resistance Shunt IN + IN - DIFF GUID-C06784EE-0A4F-47F1-9485-F1E3A83D248C V1 EN Figure 28: Current connection Shunt IN + IN - DIFF GUID-649FA427-3F38-4364-991F-362B20CCAD57 V1 EN Figure 29: Voltage connection 630 series Installation Manual...

  • Page 55: Connecting Ied With A Test Switch

    Binary inputs X319, 4U half 19” Terminal Description ACT info Hardware module Hardware channel instance X319-1 - for input 1 BIO_3 X319-2 Binary input 1 + BIO_3 X319-3 X319-4 Common - for inputs 2-3 Table continues on next page 630 series Installation Manual...
  • Page 56 Common - for inputs 6-7 X324-13 Binary input 6 + BIO_4 X324-14 Binary input 7 + BIO_4 X324-15 X324-16 Common - for inputs 8-9 X324-17 Binary input 8 + BIO_4 X324-18 Binary input 9 + BIO_4 630 series Installation Manual...
  • Page 57 X329-9 Binary input 4 + BIO_4 X329-10 Binary input 5 + BIO_4 X329-11 X329-12 Common - for inputs 6-7 X329-13 Binary input 6 + BIO_4 X329-14 Binary input 7 + BIO_4 Table continues on next page 630 series Installation Manual...
  • Page 58 - for input 1 BIO_6 X339-2 Binary input 1 + BIO_6 X339-3 X339-4 Common - for inputs 2-3 X339-5 Binary input 2 + BIO_6 X339-6 Binary input 3 + BIO_6 X339-7 Table continues on next page 630 series Installation Manual...
  • Page 59 Power output 3, normally open (TCS) X307-5 PSM_102 BO3_PO_TCS X307-6 X307-7 Power output 4, normally open PSM_102 BO4_PO X307-8 X307-9 Power output 5, normally open PSM_102 BO5_PO X307-10 X307-11 Power output 6, normally open PSM_102 BO6_PO X307-12 630 series Installation Manual...
  • Page 60 Terminal Description ACT info Hardware module Hardware channel instance X326-1 Power output 1, normally open BIO_4 BO1_PO X326-2 X326-3 Power output 2, normally open BIO_4 BO2_PO X326-4 X326-5 Power output 3, normally open BIO_4 BO3_PO X326-6 630 series Installation Manual...
  • Page 61 Terminal Description ACT info Hardware module Hardware channel instance X336-1 Power output 1, normally open BIO_6 BO1_PO X336-2 X336-3 Power output 2, normally open BIO_6 BO2_PO X336-4 X336-5 Power output 3, normally open BIO_6 BO3_PO X336-6 630 series Installation Manual...
  • Page 62 Signal output 3, normally open BIO_4 BO6_SO X321-12 Signal output 3 X321-13 Signal output 4, normally open BIO_4 BO7_SO X321-14 Signal output 5, normally open BIO_4 BO8_SO X321-15 Signal outputs 4 and 5, common Table continues on next page 630 series Installation Manual...
  • Page 63 BIO_4 BO7_SO X326-14 Signal output 5, normally open BIO_4 BO8_SO X326-15 Signal outputs 4 and 5, common X326-16 Signal output 6, normally closed BIO_4 BO9_SO X326-17 Signal output 6, normally open X326-18 Signal output 6, common 630 series Installation Manual...
  • Page 64 Signal output 3, normally open BIO_6 BO6_SO X336-12 Signal output 3 X337-13 Signal output 4, normally open BIO_6 BO7_SO X336-14 Signal output 5, normally open BIO_6 BO8_SO X336-15 Signal outputs 4 and 5, common Table continues on next page 630 series Installation Manual...

  • Page 65: Connecting Power Supply

    The permitted auxiliary voltage range is found from the IED sticker. Connect power supply to connector X430 (4U half 19”) and X410 (6U half 19”). Do not connect the power supply to connectors X329 or X309. 630 series Installation Manual...
  • Page 66 Section 5 1MRS755958 C Connecting GUID-93D2D3DB-C4E7-4816-BAC6-BBCA9E80EBA5 V1 EN Figure 30: Connecting auxiliary voltage on a 4U half 19” unit 630 series Installation Manual...
  • Page 67 Section 5 1MRS755958 C Connecting GUID-0D1D8DEF-CF06-41FD-9417-103AB94C173D V1 EN Figure 31: Connecting auxiliary voltage on a 6U half 19” unit Connect the terminals on the auxiliary voltage connector correctly. Different power supplies use different terminals. 630 series Installation Manual...

  • Page 68: Connecting Communication

    See the technical manual for product-specific communication interfaces. The allowed minimum bending radius has to be checked from the optical cable manufacturer. Ethernet devices shall not be connected into rear HMI port. This can damage IED or connected Ethernet device. 630 series Installation Manual...

  • Page 69: Connecting External Display Module

    HMI) on the rear panel of the main unit and to the corresponding connection on the display module. Only one LHMI module can be connected into an IED. Connecting an external display module into an IED with integrated LHMI causes the integrated LHMI to shut down. 630 series Installation Manual...

  • Page 71: Section 6 Checking Installation

    The main menu is displayed. A steady green Ready LED indicates a successful start-up. If the IED detects a diagnostic error during start-up, the green Ready LED flashes and the internal fault code is displayed on the LCD. 630 series Installation Manual...

  • Page 73: Section 7 Removing, Repairing And Exchanging

    IED-specific options can be found from Retrofit Solutions Database on the Internet www.abb.com by following the links within ABB Service Guide or via ABB Product Guide from the product specific Service & Support sheet. Checking IED information The IED information includes detailed information about the device, such as version and serial number.

  • Page 74: Sending The Ied For Repair

    1MRS755958 C Removing, repairing and exchanging Sending the IED for repair In case of product problems, contact the nearest ABB office or representative for consultation and instructions. Exchanging the IED To exchange the IED with another identical unit, remove the IED and install the new one.

  • Page 75: Section 8 Technical Data

    Section 8 Technical data Case and HMI display variants 8.1.1 Front side of the IED GUID-5CFD3446-A92F-4A5F-B60D-90025DCFDC61 V2 EN Figure 33: Front view of 4U half 19” IED The LHMI includes a monochrome LCD of 320x240 pixels. 630 series Installation Manual...

  • Page 76: Rear Side Of The Ied

    Section 8 1MRS755958 C Technical data 8.1.2 Rear side of the IED GUID-C8D14F98-507B-4E4A-A86D-F231FB7A98AD V1 EN Figure 34: Rear view of 4U half 19” 630 series Installation Manual...
  • Page 77 Dimensions of the IED - half 19" rack Description Value Width 220 mm Height 177 mm (4U) 265.9 mm (6U) Depth 249.5 mm Weight box 6.2 kg (4U) 5.5 kg (6U) Weight LHMI 1.0 kg (4U) 1) Without LHMI 630 series Installation Manual...

  • Page 78: Enclosure Class

    Enclosure class Table 36: Degree of protection of flush-mounted IED Description Value Front side IP 40 Rear side, connection terminals IP 20 Table 37: Degree of protection of the LHMI Description Value Front and side IP 42 630 series Installation Manual...

  • Page 79: Section 9 Accessories And Ordering Data

    Accessories and ordering data Section 9 Accessories and ordering data Mounting kits 9.1.1 Flush mounting kit • Mounting frame • Screws • Nuts and washers • Dimensions for screw holes GUID-1BEF41FB-ECB6-48D8-831B-D0C62596127D V1 EN Figure 36: Flush mounting frame 630 series Installation Manual...

  • Page 80: Semi-Flush Mounting Kit

    • Screws • Nuts and washers • Dimensions for screw holes GUID-99EEDAA4-D14A-44F3-B18D-656ACFB59A2E V1 EN Figure 37: Raising frame Table 39: Mounting kit Items Order number Semi-flush mounting kit for one 4U half 19” housing IED 1KHL400041R0001 630 series Installation Manual...

  • Page 81: Rack Mounting Kit For A Single Ied

    Figure 38: 19” rack mounting panels Table 40: Mounting kit Items Order number 19" rack mounting kit for one 4U half 19” housing IED 1KHL400236R0001 9.1.4 Rack mounting kit for two IEDs • Mounting brackets • Screws 630 series Installation Manual...

  • Page 82: Test Switch

    19” Rack mounting parts for two IEDs Table 41: Mounting kit Items Order number 19" rack mounting kit for two 4U half 19” housing IEDs 1KHL400237R0001 9.1.5 Test switch • Mounting bracket • Screws • Front cover 630 series Installation Manual...

  • Page 83: Wall Mounting Kit For An Ied

    19" rack mounting kit for one RTXP24 test switch (the test switch is not 1KHL400178R0001 included in the delivery) 9.1.6 Wall mounting kit for an IED • Mounting brackets • Screws • Dimensions for screw holes 630 series Installation Manual...

  • Page 84: Ceiling Mounting Kit For A Main Unit

    Items Order number Wall-mounting kit (cabling towards the mounting wall) for one 4U half 19” 1KHL400067R0001 housing IED 9.1.7 Ceiling mounting kit for a main unit • Mounting bracket • Screws • Dimensions for screw holes 630 series Installation Manual...
  • Page 85 Section 9 1MRS755958 C Accessories and ordering data GUID-1F39A3F5-3A82-44CB-A02F-1894A3009B70 V1 EN Figure 42: 4U half 19” ceiling mount 630 series Installation Manual...
  • Page 86 6U half 19” ceiling mount Table 44: Mounting kits Items Order number Overhead/ceiling mounting kit (with cable space) for one 4U half 19” housing 1KHL400038P0001 Overhead/ceiling mounting kit (with cable space) for one 6U half 19" housing 1KHL400175P0001 630 series Installation Manual...

  • Page 87: Wall Mounting Kit For A Main Unit

    Section 9 1MRS755958 C Accessories and ordering data 9.1.8 Wall mounting kit for a main unit • Mounting brackets • Screws • Dimensions for screw holes GUID-2CABE8CC-1483-4F61-A70D-CA08E682C924 V1 EN Figure 44: 4U wall mounting brackets 630 series Installation Manual...
  • Page 88 Order number Wall-mounting kit (cabling to the front) for one 4U half 19” housing IED 1KHL400039R0001 Wall-mounting kit for direct rear wall mounting (with cabling to the front) of one 1KHL400079R0001 6U half 19" housing IED 630 series Installation Manual...

  • Page 89: Connector Sets

    8I (I0 1/5A) + 2U or 7I (I0 1/5A) + 1I (I0 0.1/0.5A) + 2U Cables Table 48: Optional cables for external display module Items Order number LHMI cable (1m) 2RCA025073P0001 LHMI cable (2m) 2RCA025073P0002 LHMI cable (3m) 2RCA025073P0003 LHMI cable (4m) 2RCA025073P0004 LHMI cable (5m) 2RCA025073P0005 630 series Installation Manual...

  • Page 91: Section 10 Glossary

    Liquid crystal polymer Light-emitting diode LHMI Local human-machine interface Personal computer; Polycarbonate PCM600 Protection and Control IED Manager RJ-45 Galvanic connector type RoHS Restriction of the use of certain hazardous substances in electrical and electronic equipment Voltage transformer 630 series Installation Manual...
  • Page 96 Contact us ABB Oy Distribution Automation P.O. Box 699 FI-65101 VAASA, Finland Phone +358 10 22 11 +358 10 22 41094 www.abb.com/substationautomation...

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