Checking The Clutch Release Cylinder; Assembling The Clutch Release Cylinder; Installing The Clutch Release Cylinder - Yamaha FJR13AEV(C) Service Manual

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CHECKING THE CLUTCH RELEASE

• Clutch release cylinder body

Cracks/damage → Replace the clutch re-

lease cylinder.

• Clutch release cylinder "1"

• Clutch release cylinder piston "2"

Rust/scratches/wear → Replace the clutch

release cylinder and clutch release cylinder

piston as a set.

ASSEMBLING THE CLUTCH RELEASE

• Before installation, all internal clutch com-

ponents must be cleaned and lubricated

with clean or new clutch fluid.

• Never use solvents on internal clutch com-

ponents as they will cause the piston seal

to swell and distort.

• Whenever a clutch release cylinder is dis-

assembled, replace the piston seal.

Recommended fluid

INSTALLING THE CLUTCH RELEASE

• Copper washers "1"

• Clutch hose "2"

• Clutch hose union bolt "3"

Clutch hose union bolt

30 Nm (3.0 m·kg, 22 ft·lb)

Proper clutch hose routing is essential to in-

sure safe vehicle operation. Refer to "CABLE

ROUTING (FJR13A)" on page 2-47 and "CA-

BLE ROUTING (FJR13AE)" on page 2-67.

When installing the clutch hose onto the

clutch release cylinder, make sure the pipe

"a" touches the projection "b" on the clutch

release cylinder body.

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