Safety instructions that must be observed Key technical data relating to the communication module Information about the versions of the Lenze standard devices to be used Notes on troubleshooting and fault elimination The theoretical concepts are only explained to the level of detail required to understand the function of the communication module.
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This documentation addresses to persons who configure, install, commission, and maintain the networking and remote maintenance of a machine. Tip! Documentation and software updates of Lenze products can be found on the Internet in the "Services & Downloads" area at: www.Lenze.com Validity information...
Perhaps we have not succeeded in achieving this objective in every respect. If you notice this, please send your suggestions and points of criticism in a short e-mail to: feedback-docu@Lenze.de Thank you very much for your support. Your Lenze documentation team EDS84AYCER EN 2.0 - 11/2010...
The decimal point is always used. For example: 1234.56 Text Program name » « PC software Example: Lenze »Engineer« Control element Bold The OK button... / The Copy command... / The Properties tab... / The Name input field... Hyperlink Underlined Optically highlighted reference to another topic.
Terminology used Terminology used Term Meaning Controller Lenze frequency inverter of the "Inverter Drives 8400" product series which the communication module can be used with. Standard device Application as directed ( 14) »Engineer« Lenze software which supports you throughout the whole machine life cycle - from planning to maintenance.
E84AYCER communication manual (PROFINET) About this documentation Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Pictograph and signal word! (characterise the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations)
All works on and with Lenze drive components may only be carried out by qualified personnel. In accordance with IEC 60364 and CENELEC HD 384 these are persons who ...
Residual hazards Protection of persons If the Inverter Drives 8400 are used on a phase earthed mains with a rated mains voltage ≥ 400 V, external measures need to be implemented in order to provide reliable protection against accidental contact.
The communication module ... is an accessory module that can be used in conjunction with the following standard devices: Product series Type designation From software version Inverter Drives 8400 StateLine E84AVSCxxxxx 05.00 Inverter Drives 8400 HighLine E84AVHCxxxxx 05.00 Inverter Drives 8400 TopLine E84AVTCxxxxx 01.00...
Properties Interface module for the PROFINET communication system to be secured to the expansion slots of the Inverter Drives 8400 The communication module can either be supplied internally by the standard device or externally by a separate voltage source.
• "-": Reference potential for external voltage supply Conformities, approvals • CE • UL "Inverter Drives 8400" hardware manual This manual contains data on ambient conditions and the electromagnetic compatibility (EMC) that also apply to the communication module. EDS84AYCER EN 2.0 - 11/2010...
Danger! Dangerous electrical voltage If the Inverter Drives 8400 are used on a phase earthed mains with a rated mains voltage ≥ 400 V, external measures need to be implemented in order to provide reliable protection against accidental contact.
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The illustration below ... shows the arrangement of the terminal strips and the separate potential areas of the Inverter Drive 8400. serves to determine the decisive protective insulation between two terminals located in differently insulated separate potential areas.
Approx. 30 ms + a tolerance of 20 ms (typically) • Some codes may require a longer processing time (see software manual/ »Engineer« online help for Inverter Drive 8400). There are no interdependencies between parameter data and process data. EDS84AYCER EN 2.0 - 11/2010...
E84AYCER communication manual (PROFINET) Technical data Internal switch latency Internal switch latency The integrated 2 port switch causes runtime delays which can be calculated as follows: Runtime delay = ((36 permanent bytes + process data in bytes) x 8 x 10 nsec) + 4 μsec Example: 20 process data words + 4 PROFIsafe words =>...
E84AYCER communication manual (PROFINET) Technical data Dimensions Dimensions E84YCER001B [4-2] Dimensions Type Dimensions [mm] E84AYCER EDS84AYCER EN 2.0 - 11/2010...
E84AYCER communication manual (PROFINET) Installation Installation Stop! Electrostatic discharge Electronic components within the communication module can be damaged or destroyed by electrostatic discharge. Possible consequences: • The communication module is damaged. • Fieldbus communication is not possible or is defective. Protective measures: •...
E84AYCER communication manual (PROFINET) Installation Mechanical installation Mechanical installation When the controller is switched-on, the communication module can be plugged into the MCI slot or removed from there. During the process of being plugged in, the module is automatically detected and its functions and version are checked for plausibility. 5.1.1 Mounting for standard devices 0.25 kW and 0.37 kW E84YCPM002D...
E84AYCER communication manual (PROFINET) Installation Mechanical installation 5.1.2 Mounting for standard devices from 0.55 kW E84YCPM002A [5-2] Mounting for standard devices from 0.55 kW Mounting steps 1. Apply a little pressure on the surface of the top side of the standard device MCI slot cover to leave an indentation (1).
E84AYCER communication manual (PROFINET) Installation Mechanical installation 5.1.3 Replacing the communication module E84YCPM002B [5-3] Replacing the communication module Mounting steps 1. Loosen the securing screw for the communication module on the standard device (1). 2. Unplug the communication module from the MCI slot of the standard device (2). 3.
E84AYCER communication manual (PROFINET) Installation Electrical installation Electrical installation Documentation for the standard device, control system, plant/machine Observe the notes and wiring instructions contained in this documentation. 5.2.1 EMC-compliant wiring In typical systems, standard shielding is sufficient for Ethernet cables. However, in environments with a very high level of interference, EMC resistance can be improved by earthing the cable shield as well.
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E84AYCER communication manual (PROFINET) Installation Electrical installation Tree via switches E94YCER006 [5-5] Tree topology (C =IO controller, S = switch) Switch / switch E94YCER007 [5-6] Switch/switch topology (S = switch) IO controller / IO device E94YCER008 [5-7] Line topology (C = IO controller, D = IO device) EDS84AYCER EN 2.0 - 11/2010...
E84AYCER communication manual (PROFINET) Installation Electrical installation 5.2.3 PROFINET connection PROFINET is connected via RJ45 sockets X256 (input) and X257 (output). E84YCER001E [5-8] PROFINET connections X256 (IN) and X257 (OUT) A standard Ethernet patch cable can be used for the connection to the communication module.
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E84AYCER communication manual (PROFINET) Installation Electrical installation Pin assignment of the RJ45 sockets RJ45 socket Signal Tx + Tx - Rx + Rx - E94AYCXX004C Tip! The PROFINET interfaces feature an auto MDIX function. This function adjusts the polarity of the RJ45 interfaces so that a connection is established irrespective of the polarity of the opposite PROFINET interface, and irrespecive of the type of cable used (standard patch cable or crossover cable).
E84AYCER communication manual (PROFINET) Installation Electrical installation 5.2.4 Specification of the Ethernet cable Note! Only use cables that meet the listed specifications. Specification of the Ethernet cable Ethernet standard Standard Ethernet (in accordance with IEEE 802.3), 100Base-TX (Fast Ethernet) Cable type S/FTP (Screened Foiled Twisted Pair, ISO/IEC 11801 or EN 50173), CAT 5e Damping...
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E84AYCER communication manual (PROFINET) Installation Electrical installation Colour code of the Ethernet cable Note! The wiring and colour code are standardised in EIA/TIA 568A/568B. According to the industrial standard, the use of 4-pin Ethernet cables is permissible. The cable type only connects the assigned pins 1, 2, 3 and 6 to one another.
E84AYCER communication manual (PROFINET) Installation Electrical installation 5.2.5 External voltage supply The communication module can be externally supplied with voltage via separate supply cables at the 2-pole plug connector (X255). Note! With external voltage supply, always use a separate power supply unit, safely separated in accordance with EN 61800-5-1 in every control cabinet ("SELV"...
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E84AYCER communication manual (PROFINET) Installation Electrical installation Assignment of the X255 plug connector Designation Description V = 24 V DC (20.4 V - 0 % ... 28.8 V + 0 %) I = 140 mA Reference potential for the external voltage supply Terminal data Field Values...
In the case of Lenze devices this is carried out via the so-called codes. The controller and communication codes are saved non-volatilely as a data record in the memory module.
Definition of the user data length The user data length is defined during the initialisation phase of the IO controller. The Inverter Drives 8400 support the configuration of max. 16 process data words (max. 32 bytes). Description of the device data base file...
The current station name is displayed in code C13864. The station name ... is required for unambiguous addressing of the Inverter Drive 8400 by the IO controller. can either be assigned by the IO controller via PROFINET or set manually in the »Engineer«.
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Then click Accept change. The station name is saved and written to code C13899. In the Lenze setting a deleted name is displayed. The name is also deleted if the "Reset to factory defaults" command is executed by an IO supervisor or an IO controller.
E84AYCER communication manual (PROFINET) Commissioning Setting the IP configuration Setting the IP configuration If the communication module is to be made accessible via its IP parameters, the IP address, subnet mask, and gateway address must either be assigned by the IO controller via PROFINET or set manually in the »Engineer«.
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E84AYCER communication manual (PROFINET) Commissioning Setting the IP configuration IP address (C13000) Valid IP addresses are defined in accordance with RFC 3330. C13010 displays the IP address that is currently used. Example: IP address 192.168.0.1 (Sub)code C13010/1 C13010/2 C13010/3 C13010/4 Value...
After a fault (e.g. short-term mains failure), it is sometimes undesirable or even impermissible for the drive to restart. In the Lenze setting of the Inverter Drives 8400, restart protection is activated. The restart behaviour of the controller can be set via C00142 ("Autostart option"):...
– The IO controller can directly access the process data. In the PLC, for instance, the data are directly assigned to the IO area. – In the case of Inverter Drives 8400 protec maximally 16 process data words (16 bits/ word) can be exchanged for each direction.
External and internal data transfer between the bus system, controller, and application Software manual / »Engineer« online help for the Inverter Drive 8400 Here you will find detailed information on the port/function block interconnection in the »Engineer« and the port blocks.
E84AYCER communication manual (PROFINET) Process data transfer Preconfigured port interconnection of the process data objects (PDO) Note! The »Engineer« screenshots shown in the following are only examples for the setting sequence and the resulting displays. The data in the display fields may differ from the ones of your project. Preconfigured port interconnection of the process data objects (PDO) The preconfigured port interconnection of the process data objects can be activated by setting standard device code C00007 = "40: MCI".
E84AYCER communication manual (PROFINET) Process data transfer Configuring the port interconnection of the process data objects (PDO) freely Configuring the port interconnection of the process data objects (PDO) freely How to freely configure the port interconnection in the »Engineer«: 1.
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E84AYCER communication manual (PROFINET) Process data transfer Configuring the port interconnection of the process data objects (PDO) freely 4. The button serves to assign signals to the process data words in the Assignment signal --> function block dialog box. Select signals and then click the OK button. EDS84AYCER EN 2.0 - 11/2010...
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E84AYCER communication manual (PROFINET) Process data transfer Configuring the port interconnection of the process data objects (PDO) freely Moreover you can assign signals to the individual control and status bits at the WORD_1 and WORD_2 process data words via the buttons.
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E84AYCER communication manual (PROFINET) Process data transfer Configuring the port interconnection of the process data objects (PDO) freely Tip! When the port blocks "LP_MciIn" and "LP_MciOut" are activated (see 1.) they will be visible in the FB Editor. Here you can also assign signals to the process data words.
E84AYCER communication manual (PROFINET) Parameter data transfer The acyclic channel (PROFIdrive profile) Parameter data transfer The acyclic channel (PROFIdrive profile) An optional service extension is the acyclic parameter data transfer. Cyclic and acyclic PROFINET services can be operated simultaneously in the network. Properties ...
E84AYCER communication manual (PROFINET) Parameter data transfer The acyclic channel (PROFIdrive profile) 9.1.2 Acyclic data transmission process IO controller IO device Parameter request Write.req (DB47) Parameter request with data (parameter request) Write.res without data Read.req without data Parameter processing Read.res (-) without data Read.req without data...
E84AYCER communication manual (PROFINET) Parameter data transfer The acyclic channel (PROFIdrive profile) 9.1.3 Structure of the PROFINET data telegram Dest VLAN Type Read/Write Data Addr Addr 0800H Block 6 bytes 6 bytes 4 bytes 4 bytes 80 bytes 64 bytes 64 bytes 0 ...
E84AYCER communication manual (PROFINET) Parameter data transfer Reading parameters from the controller Reading parameters from the controller Note! • When a read request is processed, no parameter value is written to the IO device. • In the case of a multi-parameter read request, parameter attribute, index, and subindex are repeated "n"...
E84AYCER communication manual (PROFINET) Parameter data transfer Reading parameters from the controller 9.2.1 Response after a correct read request Note! • Responses to read requests do not contain parameter attributes and indexes/ subindexes. • When a multi-parameter read request is transmitted, the parameter format and the parameter value are repeated "n"...
E84AYCER communication manual (PROFINET) Parameter data transfer Reading parameters from the controller Parameter value Byte 7 Byte 8 Byte 9 Byte 10 Value Field Data type Values Value String 0x00 ..0xFF 0x0000 ..0xFFFF 0x0000 0000 ..0xFFFF FFFF 9.2.2 Response after a read error Response header...
E84AYCER communication manual (PROFINET) Parameter data transfer Reading parameters from the controller Error code Byte 7 Byte 8 Byte 9 Byte 10 Error code Additional information (if available) High byte Low byte High byte Low byte Field Data type Values Error code 0x0000 ..
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E84AYCER communication manual (PROFINET) Parameter data transfer Reading parameters from the controller Parameter response after a correct read request Byte 1 Byte 2 Byte 3 Byte 4 Request reference Response identifier Axis Number of indices 0xXX 0x01 0x00 0x01 (mirrored) Parameter read (mirrored) Byte 5...
E84AYCER communication manual (PROFINET) Parameter data transfer Writing parameters to the controller Writing parameters to the controller Note! • When a multi-parameter write request is processed, the parameter attribute, index, subindex, and then the parameter format and parameter value are repeated "n"...
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E84AYCER communication manual (PROFINET) Parameter data transfer Writing parameters to the controller Parameter format Byte 11 Byte 12 Format Number of values Field Data type Values Format 0x02: Integer8 0x03: Integer16 0x04: Integer32 0x05: Unsigned8 0x06: Unsigned16 0x07: Unsigned32 0x09: Visible string 0x0A: Octet string 0x40: Zero 0x41: Byte...
E84AYCER communication manual (PROFINET) Parameter data transfer Writing parameters to the controller 9.3.1 Response after a correct write request Response header Byte 1 Byte 2 Byte 3 Byte 4 Request reference Response identifier Axis Number of indices (mirrored) (mirrored) Field Data type Values Request reference...
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E84AYCER communication manual (PROFINET) Parameter data transfer Writing parameters to the controller Response header Byte 1 Byte 2 Byte 3 Byte 4 Request reference Response identifier Axis Number of indices (mirrored) (mirrored) Field Data type Values Request reference Mirrored value of parameter request Response identifier 0x82: Parameter not written •...
E84AYCER communication manual (PROFINET) Parameter data transfer Writing parameters to the controller 9.3.3 Telegram example: Write request In the controller, the ramp time for quick stop is to be set to 50 ms. Code to be written to: C00105 Parameter request Byte 1 Byte 2...
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E84AYCER communication manual (PROFINET) Parameter data transfer Writing parameters to the controller Parameter response after a correct write request Byte 1 Byte 2 Byte 3 Byte 4 Request reference Response identifier Axis Number of indices 0xXX 0x02 0x00 0x01 (mirrored) Parameter written (mirrored) 1 index...
E84AYCER communication manual (PROFINET) Parameter data transfer Error information (error) Error information (error) Error code Meaning Description Additional information 0x0000 Impermissible parameter Access to unavailable parameter number 0x0001 Parameter value cannot be Change access to a parameter value that cannot be Subindex changed changed...
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E84AYCER communication manual (PROFINET) Parameter data transfer Error information (error) Error code Meaning Description Additional information 0x0065 Manufacturer-specific 0x00FF EDS84AYCER EN 2.0 - 11/2010...
E84AYCER communication manual (PROFINET) Parameter data transfer Consistent parameter data Consistent parameter data In the PROFINET communication system, data are permanently exchanged between the host (CPU + IO controller) and the standard device via the plugged-on IO device interface module. The IO controller and the CPU (central processing unit) of the host access a joint memory: the dual port memory (DPM).
There is no reponse in the IO device. 2. To trigger a response in the IO device, you have to set a Response of the Inverter Drive 8400 (C13880) additionally in the »Engineer« under the Monitoring tab. By setting a Reaction time delay (C13881) you can decelerate this response.
E84AYCER communication manual (PROFINET) Diagnostics LED status displays Diagnostics For purposes of fault diagnostics, the PROFINET module is provided with the LEDs on the front. Furthermore you can carry out the Diagnostics with the »Engineer« ( 70) 11.1 LED status displays ...
E84AYCER communication manual (PROFINET) Diagnostics LED status displays 11.1.1 Module status displays The LEDs MS, ME, and DE display the status of the module. E84YCER006 Colour Status Description Green The communication module is supplied with voltage and has established a connection to the standard device. Blinking 200 ms 200 ms...
E84AYCER communication manual (PROFINET) Diagnostics LED status displays 11.1.2 Fieldbus status displays The LEDs BS and BE display the status of the fieldbus. E84YCER006 Colour Status Description Green The communication module is not active on the fieldbus or is in the INIT status.
E84AYCER communication manual (PROFINET) Diagnostics LED status displays 11.1.3 Status displays at X256 and X257 The LEDs below RJ45 sockets X256 and X257 display the PROFINET connection status. E84YCER005 Colour Status Description Green There is no PROFINET connection. There is a PROFINET connection. Yellow No communication On or...
E84AYCER communication manual (PROFINET) Diagnostics Diagnostics with the »Engineer« 11.2 Diagnostics with the »Engineer« In the »Engineer« under the Diagnostics tab, various PROFINET diagnostic information can be displayed. EDS84AYCER EN 2.0 - 11/2010...
IO controller. By this, errors of a specific type can be systematically suppressed. Errors and warnings in the Inverter Drive 8400 and the plugged-in module are sent to the IO controller as extended diagnostic messages.
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Bits 16 ... 23: 0xbc (10111100 Error ID Bits 8 ... 15: 0x65 (01100101 Bits 0 ... 7: 0x31 (00110001 Software manual/»Engineer« online help for the Inverter Drive 8400 Here you'll find some detailed information on the error codes. EDS84AYCER EN 2.0 - 11/2010...
»Engineer« online help for the Inverter Drive 8400. Software manual/»Engineer« online help for the Inverter Drive 8400 General information on diagnostics & fault analysis and error messages is provided here.
You will find a list of all error messages of the communication module in alphabetical order in the previous chapter "Short overview (A-Z) of the PROFINET error messages" ( 73) PROFINET: Exist. conn. to 8400 lost [0x01bc3100] Response (Lenze setting in bold) Setting: not possible None System fault Fault...
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Trouble Quick stop by trouble Warning locked Warning Information Cause Remedy Device is defective. Send device with error description to Lenze. PROFINET: Internal error [0x01bc6011] Response (Lenze setting in bold) Setting: not possible None System fault Fault Trouble Quick stop by trouble...
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E84AYCER communication manual (PROFINET) Error messages Possible causes and remedies PROFINET: Invalid module configuration [0x01bc6430] Response (Lenze setting in bold) Setting: not possible None System fault Fault Trouble Quick stop by trouble Warning locked Warning Information Cause Remedy A module or submodule does not comply with the Check configuration.
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Setting the station name ( 36) PROFINET: Internal error [0x01bc6650] Response (Lenze setting in bold) None System fault Fault Trouble Quick stop by trouble Warning locked Warning Information Cause Remedy Internal error Send device with error description to Lenze. EDS84AYCER EN 2.0 - 11/2010...
Parameters of the communication module Parameter reference This chapter supplements the parameter list and the table of attributes in the software manual and in the »Engineer« online help for the Inverter Drive 8400 by the parameters of the E84AYCER communication module (PROFINET). ...
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Data type: UNSIGNED_32 Index: 11575 = 2D37 C13000 | IP address Setting the IP address Setting the IP configuration ( 38) Setting range Lenze setting (min. value | unit | max. value) 4294967295 0 Read access Write access CINH PLC-STOP...
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E84AYCER communication manual (PROFINET) Parameter reference Parameters of the communication module C13010 Parameter | Name: Data type: UNSIGNED_8 Index: 11565 = 2D2D C13010 | Active IP address Display of the active IP address • The active IP address may differ from the contents of code C13000, depending on whether the station name was changed via the fieldbus or the parameter.
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E84AYCER communication manual (PROFINET) Parameter reference Parameters of the communication module C13850 Parameter | Name: Data type: UNSIGNED_16 Index: 10725 = 29E5 C13850 | All words to master Display of the process data words which are transmitted from the controller to the IO controller. In the subcodes 1 to 16, all process data words to the IO controller are displayed.
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E84AYCER communication manual (PROFINET) Parameter reference Parameters of the communication module C13853 Parameter | Name: Data type: UNSIGNED_16 Index: 10722 = 29E2 C13853 | All words from standard device Display of the process data words 1 ... 16, which are transmitted from the controller to the IO controller. Display range (min.
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E84AYCER communication manual (PROFINET) Parameter reference Parameters of the communication module C13862 Parameter | Name: Data type: UNSIGNED_32 Index: 10713 = 29D9 C13862 | Bus counter Display of data cycles per second (irrespective of data changes) Display range (min. value | unit | max. value) 4294967295 Subcodes Information...
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E84AYCER communication manual (PROFINET) Parameter reference Parameters of the communication module C13867 Parameter | Name: Data type: OCTET_STRING Index: 10708 = 29D4 C13867 | Display: Most recent diagnostic data Display of diagnostic data sent by the controller most recently: Read access Write access CINH PLC-STOP...
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• A change in the monitoring response becomes effective immediately. Selection list 0 No response 1 Error 3 Quick stop by trouble 4 Warning locked 6 Information Subcodes Lenze setting Information C13880/1 0: No response "Watchdog/Data Exchange" monitoring Read access Write access CINH...
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PROFINET has left the DATA_EXCHANGE status. Selection list Information (Lenze setting printed in bold) 0 Use of most recent master PDOs The last data sent by the IO controller are used. 1 PDOs are set to the value'0' The contents of the process data are set to the value "0".
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C13910 Parameter | Name: Data type: VISIBLE_STRING Index: 10665 = 29A9 C13910 | I&M1 System designation Input/output of the I&M1 plant identification code • The Lenze setting shows an empty string. Read access Write access CINH PLC-STOP No transfer PDO_MAP_RX...
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C13913 Parameter | Name: Data type: VISIBLE_STRING Index: 10662 = 29A6 C13913 | I&M3 additional information Input/output if the I&M3 additional information • The Lenze setting shows an empty string. Subcodes Lenze setting Information C13913/1 I&M3 additional information C13913/2 I&M3 additional information...
Name Parameter short text (display text) Text Index Index by which the parameter is addressed. 24575 - Lenze code number Only required for access via bus The subindex for array variables corresponds to the system. 5FFF - Lenze code number Lenze subcode number.
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E84AYCER communication manual (PROFINET) Parameter reference Table of attributes Table of attributes Code Name Index Data Access Data type Factor CINH C13000 IP address 11575 2D37 UNSIGNED_32 C13001 Subnetwork mask 11574 2D36 UNSIGNED_32 C13002 Gateway address 11573 2D35 UNSIGNED_32 C13003 Physical address 11572 2D34...
E84AYCER communication manual (PROFINET) Index Index C13900 | Firmware product type C13901 | Firmware compilation date Accessing process data C13902 | Firmware version Activating altered settings C13910 | I&M1 system designation Active gateway address (C13012) C13911 | I&M1 installation site Active IP address (C13010) C13912 | I&M2 installation date Active station name (C13864)
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E84AYCER communication manual (PROFINET) Index Initial switch-on Installation Electrical installation Interface EMC-compliant wiring Interfaces Error code of the Inverter Dive 8400 Internal switch latency Error information (error) Interruption of PROFINET communication Error messages IP address Causes and remedies IP address (C13000)
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E84AYCER communication manual (PROFINET) Index Record parameter Invalid read (error message) Use of repeaters Invalid write (error message) User data assignment Restart by watchdogreset (error message) User data length Stack init error (error message) Using the communication module Station name error (error message) PROFINET connection PROFINET error messages (short overview) Validity of the documentation...
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