Canon Inner Finisher-H1 Service Manual

For canon imagerunner advance c5535, canon imagerunner advance c5535i, canon imagerunner advance c5540i, canon imagerunner advance c5550i, canon imagerunner advance c5560i
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Revision 3.0
Inner Finisher-H1

Service Manual

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Table of Contents
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Summary of Contents for Canon Inner Finisher-H1

  • Page 1: Service Manual

    Revision 3.0 Inner Finisher-H1 Service Manual...
  • Page 2 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 3 Introduction Symbols Explanation Symbols Explanation Disconnect the connector. Connect the power cable. Connect the connector. Disconnect the power cable. Remove the cable/wire from the Turn on the power. cable guide or wire saddle. Install the cable/wire to the cable Turn off the power. guide or wire saddle.
  • Page 4: Table Of Contents

    Contents Contents Safety Precautions....................1 Power Supply............................2 Notes Before Servicing........................2 Points to Note at Cleaning........................2 Notes On Assembly/Disassembly....................... 2 Notes on Assembly/Disassembly......................2 Points to Note when Tightening a Screw....................2 1. Product Overview.....................4 Features.............................. 5 Features...............................5 Specifications............................6 Finisher Unit............................6 Staple Unit............................7 Staple-free Staple Unit..........................
  • Page 5 Contents Outline............................... 33 Power Supply............................ 35 Outline............................... 35 Protective Functions..........................35 Upgrading............................36 Upgrading............................36 3. Periodical Service..................37 List of Work for Scheduled Servicing....................38 4. Parts Replacement and Cleaning..............39 Notes at Parts Replacement......................40 Removing this Machine........................41 Removing this Machine from the Host Machine..................41 List of Parts............................
  • Page 6 Contents 5. Adjustment..................... 75 Overview............................76 Adjustment and Functional Setting in Service Mode................76 Basic Adjustment Items........................78 Adjustment Items When Replacing Parts....................78 Basic Adjustment..........................79 Alignment Plate Right-Angle Adjustment....................79 Alignment Position Adjustment of the Alignment Plate ................81 Adjustment when Replacing the Parts....................83 Handling Finisher Controller PCB Replacements...................83 Service Label.............................84 Back-up of Service Mode........................84...
  • Page 7: Safety Precautions

    Safety Precautions Power Supply........2 Notes Before Servicing......2 Points to Note at Cleaning....2 Notes On Assembly/Disassembly..2...
  • Page 8: Power Supply

    Safety Precautions Power Supply CAUTION: 1. As a general rule, do not use extension cords. Using an extension cord may result in a fire or electrical shock. If an extension cord must be used, however, use one for local rated voltage and over, untie the cord binding, and insert the power plug completely into the extension cord outlet to ensure a firm connection between the power cord and the extension cord.
  • Page 9 Safety Precautions In the case of a screw hole with a triangle mark near it as shown in the figure below, strongly tightening the screw may damage or deform the screw hole. In the case of a screw hole with a triangle mark, take care not to apply too much force when tightening the screw. The recommended torque value is shown below as a reference value.
  • Page 10: Product Overview

    Product Overview Features..........5 Specifications........6 Name of Parts........9...
  • Page 11: Features

    1. Product Overview Features Features • Compact, inner finisher compatible with color MFPs. • Manual stapling, which enables paper to be inserted into the slit on the inner finisher and stapled manually a copy at a time. • Staple-free stapling, which binds up to five sheets of paper without staples. •...
  • Page 12: Specifications

    1. Product Overview Specifications Finisher Unit Item Specifications Remarks Stack tray Delivery tray No.2 delivery tray (top of finisher) Stacking method Delivery tray: Tray shift No.2 delivery tray: Fixed Stacking orientation Face down Paper type Thin, plain, recycled, heavy, coated, transparency, label, bond, postcard, pre- punched, envelope, tracing paper Paper size Feed direction: 139.7 to 457.2 mm...
  • Page 13: Staple Unit

    1. Product Overview Item Specifications Remarks Alignment stacking Staple stacking, staple- Staple stacking paper size free Cross feed direction: 210 to 297 mm Staple-free stacking Cross feed direction: 257 to 297 mm Mixed stacking ca- Mixed size Delivery tray • The stacking capacities pacity Height 26 mm or less (equivalent to 250 sheets) are estimates when con-...
  • Page 14: Staple-Free Staple Unit

    1. Product Overview Front 1-point stapling (45 deg) Rear 1-point stapling (45 deg) Manual stapling 5.0 -/+ 2.0 mm 5.0 -/+ 2.0 mm 5.0 -/+ 2.0 mm Unit (mm) Center 2-point stapling Paper size Pitch A3, A4 83 -/+ 4.0 203 -/+4.0 5.0 -/+ 2.0 Alignment...
  • Page 15: Name Of Parts

    1. Product Overview Name of Parts External View Parts Name Parts Name No.2 Delivery Tray Rail Unit Front Cover Delivery Tray (Stack Tray) Slit Auxiliary Tray Staple Button Cross Section Parts Name Parts Name Paper Retainer Assist Guide Paddle Delivery Roller Return Belt Alignment Plate Inlet Roller...
  • Page 16: Technical Explanation

    Technical Explanation Basic Configuration......11 Controls..........12 Basic Operation........13 Feed Unit..........16 Processing Tray Unit......18 Stack Tray Unit........31 Jam Detection........33 Power Supply........35 Upgrading..........36...
  • Page 17: Basic Configuration

    2. Technical Explanation Basic Configuration Functional Configuration The components of this finisher are organized into 3 major blocks; feed unit, processing tray unit and stack tray unit. Stack Tray Unit Processing Tray Unit Feed Unit Overview of Electrical Circuitry This machine's sequence of the operation is controlled by the finisher controller PCB. The finisher controller PCB has the CPU(IC1), and the controller also controls the communication with the host machine in addition to controlling this machine's operation sequence.
  • Page 18: Controls

    2. Technical Explanation Controls Controls Item Reference Basic Operation Outline “Outline” on page 13 Initialization “Initialization” on page 15 Feed Unit Outline “Outline” on page 16 Feeding Paper to Processing Tray Unit “Feeding Paper to Processing Tray Unit” on page Processing Tray Unit Outline “Outline”...
  • Page 19: Basic Operation

    2. Technical Explanation Basic Operation Outline The finisher operates according to the commands that it receives from the host machine and ejects paper to the delivery tray. There are four paper delivery methods. • Non-sort stacking • Shift-sort stacking • Staple stacking •...
  • Page 20 2. Technical Explanation 4. The alignment plates are used to align paper in the width direction. (In the illustration below, paper is aligned with reference to the central reference position.) Rear Alignment Plate Front Alignment Plate 5. The operations described in steps 1 to 4 are repeated for each sheet to stack the sheets on the processing tray. 6.
  • Page 21: Initialization

    2. Technical Explanation 7. After being shifted, the paper stack on the processing tray that has been stacked by the assist guide is delivered to the delivery tray. Assist Guide 8. After the paper stack has been delivered, the paper retainer holds down the stack in the delivery tray. Paper Retainer Initialization The finisher performs the following initialization operation depending on the status.
  • Page 22: Feed Unit

    2. Technical Explanation Feed Unit Outline The feed unit feeds the paper delivered from the host machine to the processing tray unit. A delivery sensor (PS1) is provided along the paper feed path in the feed unit to detect the paper feed state and jam. M3/4 Symbol Parts Name...
  • Page 23 2. Technical Explanation 2. The trailing edge of the paper delivered by the delivery roller is pushed on the processing tray by the paper trailing edge pushing guide. Paper Trailing Edge Pushing Guide 3. The paper is stacked on the processing tray by the paddle. The paddle is driven by the feed motor (M1).
  • Page 24: Processing Tray Unit

    2. Technical Explanation Processing Tray Unit Outline The processing tray unit aligns, shifts, and staples or staples without staples the delivered paper. Then the assist guide and assist claw deliver the paper onto the delivery tray. The names and functions of the components of the processing tray are as follows: Rear Alignment Plate Paper Retainer Paddle...
  • Page 25 2. Technical Explanation 1. After the delivery sensor (PS1) detects the trailing edge of the paper, the paddle motor (M10) runs to move the paddle unit down. The paddle driven by the feed motor (M1) delivers the paper toward the processing tray. After a given time elapses, the paddle unit is moved up.
  • Page 26: Alignment/Shifting Operation

    2. Technical Explanation 3. The front/rear alignment motors (M3/M4) operate to move the front and rear alignment plates, thus aligning the paper in the width direction. (In the illustration below, paper is aligned with reference to the central reference position.) Operations described in steps 1 to 3 are repeated for each sheet.
  • Page 27 2. Technical Explanation Rear Alignment Plate Rear Alignment Plate HP Sensor (PS5) Front Alignment Plate Rear Alignment Motor (M4) Front Alignment Plate Front Alignment Motor (M3) HP Sensor (PS4) The relationship between operation modes and alignment positions is summarized in the following table. Operation Paper Width Paper Length...
  • Page 28 2. Technical Explanation • E530-8002: Rear alignment motor error ■ Alignment Operation in Non-sort Mode When the paper width is 297.0 mm or less (A4, LTR, etc.) 1. After the delivery sensor (PS1) detects the trailing edge of the paper, the front and rear alignment plates move to the wait positions (paper width + 5 mm).
  • Page 29 2. Technical Explanation 2. Move the rear alignment plate to align the paper. Rear Alignment Plate 25 mm Middle of Feeding Path Alignment Position Front Alignment Plate ■ Alignment Operation in Shift-sort Mode 1. After the delivery sensor (PS1) detects the trailing edge of the paper, the front and rear alignment plates move to the wait positions.
  • Page 30 2. Technical Explanation 2. Move the front and rear alignment plates to align the paper. • During front shift, move only the rear alignment plate.(Do not move the front alignment plate.) 5 mm Middle of Feeding Path 20 mm Front Alignment Position •...
  • Page 31 2. Technical Explanation ■ Alignment Operation in Staple Mode 1. After the delivery sensor (PS1) detects the trailing edge of the paper, the front and rear alignment plates move to the wait positions.Explanation for 2-point stapling will be omitted because it is the same as the center alignment operation in Non- sort mode.
  • Page 32: Staple Operation

    2. Technical Explanation Staple Operation ■ Outline In staple operation, the specified number of sheets of paper is stapled by the stapler unit. The staple position varies depending on the staple mode and paper size. The stapler unit's home position is detected by the stapler shift HP sensor (PS11). After power ON, the finisher controller PCB drives the stapler shift motor (M7) to return the stapler unit to the home position.
  • Page 33: Staple-Free Staple Operation

    2. Technical Explanation If the staple setting exceeds the stapling capacity (small size: 50sheets, large size: 30 sheets) that can be bound, divided delivery is performed. If the upper limit is exceeded, shift-sort mode is used for the second and subsequent copies. Example: Divided delivery for 51 A4 (80g/m ) sheets 50 sheets are delivered in a stack without stapling.
  • Page 34 2. Technical Explanation ■ Staple-Free Staple Unit When staple-free stapling is specified, the paper stack that is center-aligned by the processing tray is moved to the staple-free stapling position by the front alignment plate and assist guide. The paper stack is clinched by the clinch arm. The clinch arm's home position is detected by the clinch HP sensor (PS15).
  • Page 35: Stack Delivery Operation

    2. Technical Explanation Stack Delivery Operation ■ Outline The paper in the processing tray is delivered in stacks using the assist guide and assist claw. The assist guide supports the trailing edge of the paper stack, and the assist claw pushes out to eject the stack. The assist guide's home position is detected by the assist HP sensor (PS7).
  • Page 36: Paper Retainer Operation

    2. Technical Explanation Paper type Paper size Paper weight Print mode Number of divided delivery sheets Other than above Stack possible size 76 g/m to 105 1-sided/2-sided Paper length: 355.6 mm (LGL) or more 2 sheets 1-sided/2-sided Other than above: 5 sheets More than 105 1-sided/2-sided 2 sheets...
  • Page 37: Stack Tray Unit

    2. Technical Explanation Stack Tray Unit Stack Tray Shift Operation The paper delivered from the processing tray by the assist guide is then stacked on the stack tray. The stack tray is moved up and down by the stack tray shift motor (M6). Before start of printing, the tray shift motor (M6) is driven to move the stack tray up/down to the position where the stack tray paper height sensor (PS9) detects the stack tray top surface.
  • Page 38: Stack Tray Paper Full Detection

    2. Technical Explanation The stack tray paper height sensor (PS9) also detects foreign matter below the tray. During job execution, if paper surface detection fails seven consecutive times when the stack tray is lowered after paper is delivered from the processing tray, the finisher judges that there is foreign matter.
  • Page 39: Jam Detection

    2. Technical Explanation Jam Detection Outline The finisher is equipped with the following paper detection sensor to check whether paper is present and whether the stapler is operating normally. Further, it is equipped with the following switch to detect the open or closed state of the front cover. •...
  • Page 40 2. Technical Explanation Jam code Jam type Sensor Jam description Staple-free staple jam 1804 Staple operation timeout error: The clinch unit rotation sensor (PS13) cannot detect the re- duction in revolution within 2 seconds of starting the clinch motor (M9) operation. 1805 Post-staple-processing operation timeout error: The clinch HP sensor (PS15) does not turn off even when 4...
  • Page 41: Power Supply

    2. Technical Explanation Power Supply Outline When the host machine is turned on, it supplies the finisher controller PCB with 24 VDC and 5 VDC. The 24 VDC power is used to drive the motors, solenoid and the switches, while the 5 VDC power is for the sensors and the like. Finisher Controller PCB (PCB1) +3.3V +3.3VDC...
  • Page 42: Upgrading

    2. Technical Explanation Upgrading Upgrading When upgrading the firmware of the finisher controller PCB, upgrade from the host machine. (For details, see the service manual for the host machine.)
  • Page 43: Periodical Service

    Periodical Service List of Work for Scheduled Servicing ............38...
  • Page 44: List Of Work For Scheduled Servicing

    3. Periodical Service List of Work for Scheduled Servicing PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance Part Name Part Number Number Interval Counter Reference Stapler Unit FM1-N381 CR/500,000 DRBL-2 >FIN-STPR “Removing the Stapler Unit” on times page 64 Staple-free Staple FM1-C429...
  • Page 45: Parts Replacement And Cleaning

    Parts Replacement and Cleaning Notes at Parts Replacement....40 Removing this Machine.......41 List of Parts......... 49 External Cover........55 Main Unit..........59 Solenoids..........67 Motor........... 68 PCB.............70 Sensor..........71 Other Parts..........72...
  • Page 46: Notes At Parts Replacement

    4. Parts Replacement and Cleaning Notes at Parts Replacement CAUTION: Dismantle the inner finisher from the host machine first, whenever replacing its parts.
  • Page 47: Removing This Machine

    4. Parts Replacement and Cleaning Removing this Machine CAUTION: Points to Note when Installing the Delivery Tray Do not nip the Paper Fold [1] when the Delivery Tray Removing this Machine from [1] is installed. the Host Machine ■ Removing this Machine from the Host Machine.
  • Page 48 4. Parts Replacement and Cleaning 5. Loosen the screw [1] to slide the Rail Fixing Plate [2], secure with the Screw [1]. 4. Remove the Rail Cover [1]. • 1 Screw [2] CAUTION: Be sure to check that the leading edge of Rail Fixing Plate [A] is fit into the hole [B].
  • Page 49 4. Parts Replacement and Cleaning 6. Remove the 2 Screws [1],fixing the Rail. ● Checking after Assembly 1. Install the finisher in the host machine. 2. Turn the host machine on. 3. Open the finisher front cover. 4. Check that the stapler unit [1] is at the staple cartridge replacement position as shown in the figure.If it is, close the finisher front cover to complete the check procedure.
  • Page 50 4. Parts Replacement and Cleaning ■ Removing this Machine from the Host Machine. (In the case of Inner Finisher and Inner Puncher Unit) ● Procedure 1. Open the Finisher Front Cover [1]. 4. Remove the Connector Cover [1]. • 1 Screw [2] 2.
  • Page 51 4. Parts Replacement and Cleaning 5. Remove the Rail Relay Cable [1]. • 1 Reuse Band [2] • 3 Wire Saddles [3] • 2 Connectors [4] 9. Remove the Cable Guide Cover [1] from this machine. • 2 Claws [2] •...
  • Page 52 4. Parts Replacement and Cleaning 11. Return the machine [1] to its original position. CAUTION: Points to Note when Installing the Delivery Tray Do not nip the Paper Fold [1] when the Delivery Tray [1] is installed. 12. Remove the Delivery Tray [1]. •...
  • Page 53 4. Parts Replacement and Cleaning 16. Loosen the screw [1] to slide the Rail Fixing Plate [2], secure with the Screw [1]. 15. Remove the Rail Cover [1]. • 1 Screw [2] CAUTION: Be sure to check that the leading edge of Rail Fixing Plate [A] is fit into the hole [B].
  • Page 54 4. Parts Replacement and Cleaning 17. Remove the 2 Screws [1],fixing the Rail. ● Checking after Assembly 1. Install the finisher in the host machine. 2. Turn the host machine on. 3. Open the finisher front cover. 4. Check that the stapler unit [1] is at the staple cartridge replacement position as shown in the figure.If it is, close the finisher front cover to complete the check procedure.
  • Page 55: List Of Parts

    4. Parts Replacement and Cleaning List of Parts External Cover Parts Name Reference Front Cover Unit “Removing the Front Cover Unit” on page 55 Tray Guide Cover “Removing the Tray Guide Cover” on page 57 Delivery Tray “Removing the Delivery Tray” on page 56 “Installing the Delivery Tray”...
  • Page 56: List Of Solenoids

    4. Parts Replacement and Cleaning Parts Name Reference Upper Feed Guide Unit “Removing the Upper Feed Guide Unit” on page 59 Processing Tray Unit “Removing the Processing Tray Unit” on page 60 Parts Name Reference Stapler Unit “Removing the Stapler Unit” on page 64 Staple-free Staple Unit “Removing the Staple-free Staple Unit”...
  • Page 57: List Of Motors

    4. Parts Replacement and Cleaning NOTE: Check the operation of the part in the following service mode: Service Mode > SITUATION > Parts Check List of Motors Parts Name Main Unit Reference Feed Motor Product Configuration Return Belt Motor Product Configuration Front Alignment Motor Processing Tray Unit Rear Alignment Motor...
  • Page 58: List Of Fans

    4. Parts Replacement and Cleaning List of Fans Parts Name Main Unit Reference Inlet Cooling Fan Product Configuration Not used (There is the case that this part is not installed) List of Sensors/Switches PS17 PS13 PS15 MSW1 PS12 PS11 PS16 PS10 PS14 Parts Name...
  • Page 59: List Of Pcbs

    4. Parts Replacement and Cleaning Parts Name Main Unit Reference Remarks Front Alignment Plate HP Sen- Processing Tray Unit Rear Alignment Plate HP Sen- Processing Tray Unit Processing Tray Paper Sensor Processing Tray Unit Assist HP Sensor Processing Tray Unit Paper Fold HP Sensor Processing Tray Unit Stack Tray Paper Height Sen-...
  • Page 60: Other Parts

    4. Parts Replacement and Cleaning Other Parts Parts Name Main Unit Reference Return Belt Unit Product Configuration “Removing the Return Belt Unit” on page 72...
  • Page 61: External Cover

    4. Parts Replacement and Cleaning External Cover Removing the Rear Cover ■ Preparation Removing the Front Cover 1. Remove the machine from the host machine. Unit “Removing this Machine from the Host Machine” on page 41 ■ Preparation ■ Procedure 1.
  • Page 62: Removing The Delivery Tray

    4. Parts Replacement and Cleaning 4. Disconnect the 4 Connectors[1]. 5. Remove the Rear Cover [1]. • 2 Screws [2] • 1 Claw [3] • 2 Hooks [4] Installing the Delivery Tray 1. Install the Delivery Tray [1]. • 2 Claws [2] •...
  • Page 63: Removing The Tray Guide Cover

    4. Parts Replacement and Cleaning 2. When installing the Stack Tray, check that the 2 CAUTION: Claws [2] and 2 Hooks [3] of the Stack Tray [1] is Points to Note when Installing the Delivery Tray properly installed. If the installation fails, error; 1.
  • Page 64 4. Parts Replacement and Cleaning ■ Procedure 1. Remove the Upper Stay [1]. • 2 Screws [2] CAUTION: 2. Move the Front Alignment Plate [1] and Rear Do not nip the Paper Fold [1] when the Tray Guide Cover is installed. Alignment Plate [2] to the slit [3] of the Tray Guide Cover.
  • Page 65: Main Unit

    4. Parts Replacement and Cleaning Main Unit Removing the Upper Feed Guide Unit ■ Preparation 1. Remove this machine from the host machine. “Removing this Machine from the Host Machine” on page 41 2. Remove the Front Cover Unit.“Removing the Front Cover Unit”...
  • Page 66: Removing The Processing Tray Unit

    4. Parts Replacement and Cleaning ■ Procedure CAUTION: Points to Note when Installing the Upper Feed Guide 1. Remove the Front Tray Rack [1] / Rear Tray Rack [2]. Unit When attaching the Upper Feed Guide Unit [1], keep standing the Feed Guide [2] as shown in the figure. NOTE: How to assemble the Front Tray Rack and Rear Tray Rack 1.
  • Page 67 4. Parts Replacement and Cleaning 5. Remove the E-ring [1], and move the Gear [2], after that remove the pin [3] and the Bushing [4] and the Tray Drive Shaft [5]. 6. Remove the E-ring [1] and the Pulley [2] and the Pin 3.
  • Page 68 4. Parts Replacement and Cleaning 7. Move the Bushing [1], and remove the Paper Fold 9. Put through the Cables [1] at the hole [2]. Unit [2]. 8. Remove the 2 Connectors [1] and the 2 Cables [2].
  • Page 69 4. Parts Replacement and Cleaning 11. Remove the 2 Screws [2] of the Front/Rear Return CAUTION: Belt Guide. How to assemble the cable of the Processing Tray Be sure to route the Cables [1] of the Processing Tray NOTE: inside of the Cables [2] to cause abnormal noise by When attaching part of the Rail is positioned at attaching interfering with the tray guide cover.
  • Page 70: Removing The Stapler Unit

    4. Parts Replacement and Cleaning NOTE: For ease of disassembly, remove the rear side first and 15. Remove the Front Plate [1]. then keep front side down to remove this machine. • 2 Screws [2] Removing the Stapler Unit ■ Preparation 1.
  • Page 71: Removing The Staple-Free Staple Unit

    4. Parts Replacement and Cleaning Removing the Staple-free Staple Unit ■ Preparation 1. Remove this machine from the host machine. “Removing this Machine from the Host Machine” on page 41 2. Remove the Rear Cover.“Removing the Rear Cover” on page 55 ■...
  • Page 72 4. Parts Replacement and Cleaning CAUTION: How to assemble the Staple-free Staple Unit When assembling, be sure to align the groove [1] of the Staple-free Staple Unit with the Stepped Screw [2]. ■ Handling after parts replacement 1. Clear the parts counter. COPIER >...
  • Page 73: Solenoids

    4. Parts Replacement and Cleaning Solenoids Removing the Paper Trailing Edge Pushing Guide Solenoid(SL1) ■ Preparation 1. Remove this machine from the host machine. “Removing this Machine from the Host Machine” on page 41 2. Remove the Rear Cover.“Removing the Rear Cover” on page 55 ■...
  • Page 74: Motor

    4. Parts Replacement and Cleaning Motor Removing the Assist Motor (M5) Removing the Stapler Shift ■ Procedure Motor (M7) 1. Remove the machine from the host machine. “Removing this Machine” on page 41 ■ Preparation 2. Remove the Front Cover Unit.“Removing the Front 1.
  • Page 75 4. Parts Replacement and Cleaning CAUTION: When reinstalling the Assist Motor Assembly, apply tension to the belt in the following procedures. 1. Loosen the Screw [1], and attach the Spring [2]. 2. Apply tension to the belt [4] retaining the plate end [3] by a hand and then tighten the screw [1].
  • Page 76: Pcb

    4. Parts Replacement and Cleaning Removing the Finisher Controller PCB ■ Handling before replacement • When backup is possible 1. Before replacing the finisher controller PCB, back up the counter values of consumableparts and various adjustment values to the host machine using the host machine's service mode.
  • Page 77: Sensor

    4. Parts Replacement and Cleaning Sensor Removing the Disengaging Sensor (PS16) Removing the Delivery ■ Preparation Sensor(PS1) 1. Remove this machine from the host machine. “Removing this Machine from the Host Machine” on ■ Preparation page 41 1. Remove the machine from the host machine. 2.
  • Page 78: Other Parts

    4. Parts Replacement and Cleaning Other Parts Removing the Return Belt Unit ■ Preparation 1. Remove this machine from the host machine. “Removing this Machine from the Host Machine” on page 41 2. Remove the Front Cover Unit.“Removing the Front Cover Unit”...
  • Page 79 4. Parts Replacement and Cleaning 4. Remove the 2 Screws [2] of the Front/Rear Return Belt Guide. NOTE: When attaching part of the Rail is positioned at attaching part of the Inner Puncher Unit, remove the Rail before proceeding to the next procedure. 5.
  • Page 80 4. Parts Replacement and Cleaning...
  • Page 81: Adjustment

    Adjustment Overview..........76 Basic Adjustment........ 79 Adjustment when Replacing the Parts ............83 Service Label........84...
  • Page 82: Overview

    5. Adjustment Overview Adjustment and Functional Setting in Service Mode ■ Adjustment For details, see the service manual for the host machine. Items Outline Use case SORTER > ADJUST > STP-2P Adjustment of 2-stapling position When the staples position in front/rear di- rection is displaced in the 2-stapling mode SORTER >...
  • Page 83 5. Adjustment Items Outline Use case SORTER> OPTION> MSTP-WT To set the duration of time to keep man- Upon user's request ual staple mode enabled after execution of manual stapling. SORTER> OPTION> TRY-PSTN To set the tray position after the comple- Upon user's request (to improve visibility tion of job of the delivered paper)
  • Page 84: Basic Adjustment Items

    5. Adjustment Basic Adjustment Items Items Use case Reference When you remove or replace the alignment plate of the pro- “Alignment Plate Right- 1 Alignment Plate Right-Angle Adjustment cessing tray unit or when alignment errors occur, adjust the Angle Adjustment” on right-angle of the alignment plate.
  • Page 85: Basic Adjustment

    5. Adjustment Basic Adjustment Alignment Plate Right-Angle Adjustment When you remove or replace the alignment plate of the processing tray unit or when alignment errors occur, adjust the right-angle of the alignment plate. ■ Adjustment procedure Perform the adjustment under either of the following states. •...
  • Page 86 5. Adjustment 2. Loosen the 2 fixing screws of the alignment plate (front and rear), adjust the alignment plate as follows, and then tighten the 2 screws. • Front alignment plate: Fit the leading edge to the paper. The trailing edge make space of 1mm or less. •...
  • Page 87: Alignment Position Adjustment Of The Alignment Plate

    5. Adjustment 6. Fit the leading edge of the front alignment plate to paper, and confirm that a gap between the adjustment plate and the paper are 1mm or less at [A] portion. 10 mm Front Alignment Plate 1.0 mm or less Paper Alignment Position Adjustment of the Alignment Plate ■...
  • Page 88 5. Adjustment 5. Measure the gap [a] between the leading edge [3] of the front alignment plate and the edge of the paper. CAUTION: Because the front alignment plate is installed a bit tilting toward the delivery direction, set the paper to be fitted to the leading edge.
  • Page 89: Adjustment When Replacing The Parts

    5. Adjustment Adjustment when Replacing the Parts Handling Finisher Controller PCB Replacements ■ Handling before replacement • When backup is possible 1. Before replacing the finisher controller PCB, back up the counter values of consumableparts and various adjustment values to the host machine using the host machine's service mode. SORTER >...
  • Page 90: Service Label

    5. Adjustment Service Label Back-up of Service Mode In factory setting, adjustments are made for each machine, and adjustment values are written in the service label. When you replaced the DC controller PCB, or executed the RAM clear function, adjustment values for ADJUST or OPTION return to default.
  • Page 91: Installation

    Installation How to Check this Installation Procedure ........86 Checking before Installation....87 Kontrollen vor der Installation (German/Deutsch)......88 Unpacking........... 89 Installation Procedure......92 Checking after Installation....99...
  • Page 92: How To Check This Installation Procedure

    6. Installation How to Check this Installation Procedure Symbols in the Illustration The frequently-performed operations are described with symbols in this procedure. Screw Tighten Loosen Packaged Item Unused Parts Remove Install Harness (Common for Guides Connector Power Cord and Clamps) Connect Disconnect Connect...
  • Page 93: Checking Before Installation

    6. Installation Checking before Installation Following shows requirements for the installation site. Therefore, it is desirable to see the installation site inadvance before bringing in this equipment to the user's site. Checking the Installation Space The minimum space shown in the figure is required for installation and maintenance. 100 mm or more 500 mm or more Check Items when turning OFF the Main Power...
  • Page 94: Kontrollen Vor Der Installation (German/Deutsch)

    6. Installation Kontrollen vor der Installation (German/Deutsch) Vorsichtshinweise zur Installation Unterbrechen der Netzversorgung 1. Schalten Sie den Netzschalter der Hostmaschine aus. 2. Überzeugen Sie sich zunächst, dass sowohl das Display auf dem Bedienfeld als auch die Netzstrom-Kontrolleuchte erloschen sind, und ziehen Sie dann den Netzstecker.
  • Page 95: Unpacking

    6. Installation Unpacking Unpacking Procedure NOTE: This equipment is packed using tapes, fixings and cushioning materials to be protected vibration and shock during transportation. Be sure to remove all the fixing materials and the tapes before starting to install this equipment. It is a good idea to store away the removed fixings and cushioning materials for possible relocation of this equipment, e.g., to new site or for repairs.
  • Page 96: Checking The Contents

    6. Installation 5. Close the Front Cover. Checking the Contents Check that none of the included parts is missing. [1] Inner Finisher x 1 [2] Stack Tray x 1 [3] Wire Sub Tray x 1 [4] Staple Cartridge x 1 [5] Rail Cover x 1 [6] Rail Front Cover x 1 [7] Second Delivery...
  • Page 97: Installation Outline Drawing

    6. Installation Installation Outline Drawing [10] [11]...
  • Page 98: Installation Procedure

    6. Installation Installation Procedure 2. Remove the Interface Cover. • 2 Claws CAUTION: NOTE: Check that the main power switch is OFF and the Removed cover is used in the procedure later. power plug is disconnected from the outlet. Preparation for Host Machine CAUTION: When installing the inner puncher unit together with the finisher, refer to the installation procedure supplied with...
  • Page 99 6. Installation 4. Remove the Inner Delivery Sensor Cover. 6. Install the Second Delivery Sensor Flag (upper, Gray) • 2 Claws 5. Remove the Sensor Flags. (upper / lower) NOTE: Check that the sensor flag operates smoothly. 7. Remove the 2 Face Seals. CAUTION: Be careful so that the Delivery Assembly Cover of the Host Machine is not damaged.
  • Page 100: Installation Of Inner Finisher

    6. Installation 8. Peel off the release paper from the Delivery Guide, 10. Remove a screw. and then affix the Delivery Guide on the bottom of • 1 Projection reader unit. • 1 Screw (Binding ; M4x8) • 2 Projections ;...
  • Page 101 6. Installation 2. Install the Inner Finisher to the host machine as shown in the figure carefully so that the host machine can not be damaged. CAUTION: Do not slide the Inner Finisher as putting it on the host machine or bump the edge parts of the rail unit to the covers of the host machine.
  • Page 102 6. Installation 4. Connect the Connector of Inner Finisher to the host 6. Release the Rail Fixing Plate. machine. • 1 Boss • 2 Connectors • 1 Harness Guide 5. Install the Interface Cover removed in Preparation for Host Machine. •...
  • Page 103 6. Installation 8. Install the Rail Front Cover. 9. Install the Stack Tray to the finisher. • 2 Hooks • 4 Hooks NOTE: CAUTION: Confirm that the hook is inserted to the hole of the Rail When installing the Stack Tray, be careful not to nip the Unit.
  • Page 104 6. Installation 10. Install the Rail Cover. 12. Set the Staple Cartridge into the stapler unit, and then close the Front Cover. • 1 Screw (Binding(Black) ; M3x8) NOTE: Confirm that the Rail Fixing Plate is released . 11. Slide this equipment toward the right to set it.
  • Page 105: Checking After Installation

    6. Installation Checking after Installation Disposal Parts Check 1. Following disposal parts are remained after installation procedure. Reversal Guide 1pc. Inner Delivery Sensor Cover 1pc. each1p Sensor Flags. (upper/ lower) Face Seal 2sheets Delivery Tray 1pc. Screw (RS Tightening ; M4x6) 1pc.
  • Page 106: Appendices

    APPENDICES Service Tools........101 General Circuit Diagram....102...
  • Page 107: Service Tools

    Service Tools Service Tools Solvents and Oils Name Uses Composition Remarks Alcohol Cleaning; e.g., Fluoride-family hydrocarbon • Do not bring near fire. plastic, rubber; external covers. Alcohol • Procure locally. Surface activating agent • Substitute: IPA (iso- Water propyl alcohol) Solvent Cleaning;...
  • Page 108: General Circuit Diagram

    General Circuit Diagram General Circuit Diagram General Circuit Diagram (1/1) Not used *1: There is the case that this part is not installed. Inlet Cooling Feed Motor Clinch Motor Paper Trailing Inlet Jam Not used Edge Pushing Sensor Disengaging Guide Sensor Stapler Motor PS17...

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