Char-Griller Duo 5050 Owner's Manual
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Char-Griller Duo 5050 Owner's Manual

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OWNER'S MANUAL
Duo™
Model # 5050
Patented
Keep your receipt with this manual for Warranty.
CUSTOMER SERVICE
1-912-638-4724
Service@CharGriller.com
Contents of this manual are Trademarked and Copyrighted by Char-Griller | A&J Manu-
facturing. Using the information contained in this manual without consent of Char-Griller
and/or
A&J Manufacturing is strictly prohibited.
OM5050F.4
™ & © Char-Griller / A&J Mfg.

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  • Page 1 Keep your receipt with this manual for Warranty. CUSTOMER SERVICE 1-912-638-4724 Service@CharGriller.com Contents of this manual are Trademarked and Copyrighted by Char-Griller | A&J Manu- facturing. Using the information contained in this manual without consent of Char-Griller and/or A&J Manufacturing is strictly prohibited.

  • Page 2: If You Smell Gas

    State of Califor- result in fire or explosion that could cause nia to cause cancer, birth defects, or other re- property damage, personal injury or death. productive harm. OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 3 1-912-638-4724 (USA), Mon- day-Friday 8:30am-5pm (EST). Have your grills serial number (located on the back of the grill body or on the leg) when calling. OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 4: Table Of Contents

    Connecting Gas Cylinder…………………………..page 26 Checking for Leaks………………………………..…page 27 Lighting Grill…...…………………………………..page 28 - 30 Cleaning and Care……………………………………page 31 - 32 Troubleshooting……………………………………..page 33 - 34 Grill Preparation………………………………………..page 35 Recipes…………………………………………..…...…page 36 - 40 Accessories…………………………………………….page 42 - 43 OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 5: Important Safety Information

    8. DO NOT use this grill or any gas product near unprotected combustible constructions. 9. Do not use in an explosive atmosphere. Keep grill area clear and free from combus- tible materials, gasoline and other flammable vapors and liquids. OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 6 This grill is shipped from the factory for propane gas use only. Never use a propane cylinder with a damaged body, valve, collar or footing. Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier. OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 7: Illustrated Parts List

    OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 8 POT STAND 20-0005 FIRE GRATE HANGERS, 8.5 20-0024 ASH PAN 20-0157 HUB CAP 55-0057 SIDE HANDLE 20-0040 GAS STACK 20-0034 CHARCOAL STACK 10-0184 GRATE LIFTER 10-0045 STOPPER BRACKET 10-0360 SLIDER BRACKET 10-0359 OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 9: Tools, Assembly Tips And Hardware List

    ¼-20 HEX NUT……………..27 PCS ¼” LOCK WASHER…………...35 PCS HINGE PINS…………....2 PCS LARGE HAIR COTTER PIN…..2 PCS SMALL HAIR COTTER PIN…...3 PCS CENTER HINGE PIN……………..1 PC SCREW………………………..….3 PCS #10-24 x 0.40” BOLT…...…..6 PCS OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 10 Page intentionally left blank for notes OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 11: Assembly Instructions

    Hex Bolts and Hex Nuts. NOTE: The orientation of the legs are critical for later steps so pay careful attention to how they go together. Short Leg Hex Bolt Flat Washer Lock Washer Wire Shelf Long Leg Hex Nuts Leg Cross Bars OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 12 Shelf Base. Then slightly bend the “U” Shape wire on the Wire Shelf and insert it into the slots on the Bottom Shelf. Hex Bolts Lock Washers Hex Bolts Wire Shelf Bottom Shelf OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 13 Body with six #10-24 x 0.40” Bolts. (NOTE: Oriented The Slider and Stopper Brackets as shown below. This is critical for installing the Catch Pan on later step). The Bolts should go in from inside the Grill Body. Pan Head Bolts Stopper Bracket Slider Brackets OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 14 Gas Grill Body should be on the Wheel side see below. NOTE: The orientation of the Grill Body should be as shown Below. Charcoal Grill Body Hex Bolts Gas Grill Body Flat Lock Washers Washers Hex Bolts Lock Washers Flat Washers OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 15 Hex Bolts and two Lock Washers on each side). Then attach the Side Burner Body Assembly on the side of the Gas Grill Body. Hex Bolts Side Burner Body Lock Washers Gas Grill Body Control Panel Hex Bolts OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 16 GRILL BODY. Making sure that the Valve goes inside each burner, see figure 9B. Then secure the Burners to the Grill Body with the screws provided, see figure Burner Igniter with Wire Figure 9A Screw Burner Valve Burner Figure 9B Figure 9C OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 17 Install the Condiment Basket to the Charcoal Grill Body using four Lock Washers and four 1/2” Hex Bolts. The Bolts should go from inside the Charcoal Grill Body Condiment Basket Lock Washers Hex Bolts Charcoal Grill Body OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 18 Attach the Side Handle to the side of the Charcoal Grill Body using two 1/2” Hex Bolts, and two Lock Washers. Side Handle Charcoal Grill Body Hex Bolts Lock Washers Gas Grill Body OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 19 1/2” Hex Bolts and two Hex Nuts per Chimney. NOTE: Gas Grill Hood has two Chimney openings and Charcoal Grill Hood has ONLY one opening. Hex Bolts Gas Grill Hood Charcoal Grill Hood Hex Bolts Gas Chimney Hex Nuts Charcoal Chimney OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 20 Complete the installation by insert the Hinge Pins through the holes on the Shoulder Bolts and Clevis Hinge. Gas Grill Hood Charcoal Grill Hood Shoulder Bolt Cotter Pins Shoulder Bolt Clevis Hinge OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 21 Nuts onto the Grill Bodies and Grill Hoods. Then Position the Warming Racks onto the Hex Bolts and Secure them with eight more Hex Nuts, one on each bolt. Hex bolts Hex Nuts Hex Nuts Hex Bolts Hex Bolts Hex Bolt Hex Nuts Hex Nuts Hex Nuts OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 22 Charcoal Grill Body. Pot Stand Fire Grate Hangers Ash Pan Flare-Up Shields Hang Tabs Step 19: Place Cooking Grates in place inside Grill Bodies. Cooking Grates Cooking Grates OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 23 Insert and screw in the Wing Bolt into the hole on the side of the Bottom Shelf. And insert the Utensils Hooks into the holes on the front of Side Burner Body. Side Burner Body Utensils Hooks Wing Bolt Bottom Shelf OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 24 Unscrew the Igniter Push Button and insert a “AA” battery into the hole, making sure that the negative side of the battery going in first. Then screw back the Igniter Push But- ton. Igniter Push Button “AA” Battery Step 23: Tighten all NUTS and BOLTS. OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 25 Any remaining glue residue can be cleaned off with a spray lubricant like WD-40 . Do NOT use any other type of solvent or cleaner because this will dam- age the finish/paint/coating on the grill. OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 26: Connecting Gas Cylinder

    22 of page 17). DANGER Never store a spare propane cylinder near this grill. A fire causing death or serious injury may occur if the above is not followed exactly. OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 27: Checking For Leaks

    If bubbles appear, you have a leak. Check the regulator connection as follows: Disconnect regulator from the tank and reconnect, making sure the connection is secure. Retest with solution. If you continue to see bubbles, replace the cylinder. OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 28: Lighting Your Grill

    5 minutes before re-lighting. Clean your grill after each use, DO NOT use abrasive or flammable cleaners, as it will damage the parts of this product and may start a fire. OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 29: Side Burner

    Flame should be a Blue / Yellow color. To visually check that the burner is operating, look at the burner flame through the flame viewing hole. The flame should be approximately 1/2-3/4 inch long with the high setting. OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 30: Cooking Grate

    2. Press in knob and rotate counter-clockwise to the High setting and burner should light immediately. 3. Adjust burners to desired cooking settings Cooking Grate Match Holder Chain Burner Ports OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 31: Cleaning And Care

    Non abrasive scour- ing powder can be used on stubborn stains, then rinse with water. Heat Shield – Clean residue with wire brush and wash with soapy water. Then rinse with water. OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 32 Inspect burner for any damage (cracks or holes). If damage is found, replace with new burner. Reinstall burner; check to insure that gas valve orifices are cor- rectly positioned inside burner inlet (venturi). Also check position of spark elec- trode. OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 33: Troubleshooting

    Turn propane tank valve on slowly, wait 30 seconds and then light the grill. Irregular flame pattern, Burner ports are clogged Clean Burner ports flame does not run the or blocked. full length of burner. OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 34: Troubleshooting

    Baked on grease buildup Clean inside of lid thorough- be peeling has turned to carbon and is ly. The lid is not painted on - like paint peeling flaking off. the inside OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 35: Grill Preparation

    12. You may fill unwanted holes with Nuts & Bolts (Not Provided). NOTE: Smoke will escape from areas other than the smokestacks. This will not affect your cooking OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 36: Recipes

    (hot) position for 1 min each side before lowering grate and closing lid. *OR SMOKE by placing birds in center of GRID with fire in both ends of FIRE BOX. OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 37: Recipes

    50 minutes. Turn after 25 minutes (no need to turn if smoked). Squeeze to check for doneness. SWEET CORN IN HUSKS: Trim excess silk from end and soak in cold salted water 1 hour before grilling. Grill 25 minutes – turning several times. OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 38 15 minutes before end of cooking time. HAM GLAZE: 1 cup of light brown sugar, firmly packed, 1/2 cup orange juice, 1/2 cup honey, combine sugar, juice and honey. Let marinade sit for at least 4 hours. OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 39 Place ribs in center of grid above drip pan and smoke ap- proximately 1 1/2 hours or until meats pulls away from bone. Baste with barbecue sauce during last 30 minutes. OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 40 SHISH KABOB MARINADE: Mix 1 cup soy sauce, 1/2 cup brown sugar, 1/2 cup vinegar, 1/2 cup pineapple juice, 2 teaspoons salt, 1/2 teaspoon garlic powder and bring to a boil. Marinate beef in mixture a minimum of 4 hours. OM5050F.4 ™ & © Char-Griller / A&J Mfg.

  • Page 41: Accessories

    Visit our online store at: Tank Cover #9955 www.chargriller.com for more Char-Griller Weather Resistant Nylon ® Professional Accessories Velcro Close ™ Elastic at Top and Bottom Cover Only Tank Not Included (continued on next page) OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 42 Qty. Product Price Qty. Prodcut Price Tank Cover Rotisserie Adjustable Fit Apron Side Fire Box #2-2424 Cover For Grill Raw Cast Iron Grate Warming Rack Charcoal Basket Shipping Charge ORDER NOW! Total OM5050F.4 ™ & © Char-Griller / A&J Mfg.
  • Page 43 Warranty Information – Gas Grill Char-Griller® will repair or replace any defective part of its Grills for a peri- od of up to one year from the date of purchase. Char-Griller® will also repair or replace the charcoal grill body (lid and bot-...
  • Page 44 P.O. Box 30864 Sea Island, GA 31561 912-638-4724 www.CharGriller.com Service@CharGriller.com OM5050F.4 ™ & © Char-Griller / A&J Mfg.

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