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Samsung CLP-500 Service Manual

Clp-500 series
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See also: User Manual , Setup Manual
SERVICE
SAMSUNG COLOR LASER PRINTER
SAMSUNG COLOR LASER
PRINTER
CLP-500 SERIES
CLP-500/500N
Manual
1. Precautions
2. Reference Information
3. Specifications
4. Summary of product
5. System Outline
6. Disassembly and Reassembly
7. Alignment and Adjustments
8. Troubleshooting
9. Exploded Views and Parts List
10. Block Diagram
11. Connection Diagram
CONTENTS

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Summary of Contents for Samsung CLP-500

  • Page 1: Service Manual

    SAMSUNG COLOR LASER PRINTER CLP-500 SERIES CLP-500/500N SERVICE Manual SAMSUNG COLOR LASER PRINTER CONTENTS 1. Precautions 2. Reference Information 3. Specifications 4. Summary of product 5. System Outline 6. Disassembly and Reassembly 7. Alignment and Adjustments 8. Troubleshooting 9. Exploded Views and Parts List 10.
  • Page 2 * This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. * This service manual is also provided on the web, © Samsung Electronics Co.,Ltd. February 2004 the ITSELF system f Samsung Electronics Co., Ltd.

  • Page 3: Reference Information

    Standard : "-" type, "+" type (M3 long, M3 short, M2 long, M2 short). • Brush • Tweezers Standard : For general home use, small type. • Cotton Swab Standard : For general home use, for medical service. • Software (Driver) installation CD ROM Service Manual Samsung Electronics...

  • Page 4: Acronyms And Abbreviations

    Copier) Enhanced Capability Port Isopropy Alcohol Engine Control Unit Inter Process CommunicationEPP Enhanced parallel Port EEPROM Electronically Erasable Programmable Read Only Memory Images Per Minute Electro Magnetic Interference Image Transfer Belt Electro photographic local area network Service Manual Samsung Electronics...
  • Page 5 Light Emitting Diode SCF/SCT Second Cassette Feeder/Second Cassette Tray Laser Scanning Unit SMPS Switching Mode Power Supply Megabyte SPGP Samsung Printer Graphic Megahertz Processor MPBF Mean Prints Between Failure Samsung Printer Language MPF/MPT Multi Purpose Feeder/Multi Spool Simultaneous Peripheral Operation...

  • Page 6: Select A Location For The Printer

    - Away from the direct airflow of air conditioners, heaters, or ventilators - Free of extreme fluctuations of temperature, sunlight, or humidity - Clean, dry, and free of dust <Rear Side> 100 mm 350 mm 350 mm <Operator Panel> 450 mm Service Manual Samsung Electronics...

  • Page 7: Sample Tests Patterns

    The life of the toner cartridge, developer cartridge and printing speed are measured with the pattern shown below (5%). The 5% and 2% samples are reproduced reduced to 70% of the actual A4 size. 2.4.1 A4 5% Pattern Service Manual Samsung Electronics...
  • Page 8 REFERENCE INFORMATION 2.4.2 A4 2% Pattern Service Manual Samsung Electronics...
  • Page 9 REFERENCE INFORMATION 2.4.3 A4 IDC 5% Pattern This test page is reproduced at 70% of the normal A4 size Service Manual Samsung Electronics...

  • Page 10: Wireless Lan

    Most of the main wireless networking companies are attending including such companies as Lucent Technologies, Cisco, Intel/Symbol, 3Com, Enterasys (Cabletron), Compaq, IBM, Nokia, Dell, Philips, Samsung Electronics, Sony, Intersil, etc.. This mark certifies mutual compatibility amongst the product of these companies. Wi-Fi (IEEE 802.1) is certified as a standard of the wireless LAN market.

  • Page 11: Specifications

    Mono : Less than 300,000 pages, Color : Less than 75,000 pages * Print speed will be affected by Operating System used, computing performance, application software, con- necting method, media type, media size and job complexity. ** Sound Pressure Level, ISO 7779 Service Manual Samsung Electronics...

  • Page 12: Controller Specification

    Samsung SPGPm(CLOCK SPEED 120Mhz) Memory FLASH ROM(PROGRAM) : 2MB flash * RAM : 64MB (Expandable to 192MB) : With Option Option DIMM module : 64,128MB (SDRAM) 100Pin SDRAM DIMM (Samsung Printer Only) EEPROM(NVRAM) : 512byte Emulation SPL-Color Operating System Win 95/98/ME/NT4.0/2000/XP, Various Linux OS including Red Hat, Caldera, Debian,...
  • Page 13 - 4MB Flash Memory for upgrade 802.11b Wireless LAN - IEEE802.3b support - speed : 11, 5.5, 2 ,1Mbps - WEP : 64bit, 128bit - Operating range : 30m(Indoors) , 100m(Outdoors) SDRAM DIMM - 64,128MB 100Pin SDRAM DIMM(Use Samsung Part Only) Service Manual Samsung Electronics...

  • Page 14: Paper Handling Specifications

    3.6.2 Input Capacity Items Descriptions Remarks Cassette(FCT) 250 sheets MP tray Paper 100 sheets Transparencies 30 sheets Envelopes 10 sheets Labels 10 sheets Option Cassette(SCT) 500 sheets 3.6.3 Output Capacity Items Descriptions Remarks Face Down 250 sheets Service Manual Samsung Electronics...

  • Page 15: Summary Of Product

    Summary of product 4. Summary of Product This chapter describes the functions and operating principals of the main components. 4.1 System Structure 4.1.1 Main Parts of System Deve Cover Deve Cover Traninung Manual Samsung Electronics...

  • Page 16: Main Drive

    Deve Drive PBA Deve Drive PBA Fuser Fan Fuser Fan Main Drive Main Drive Deve Cover Deve Cover Open S/W Open S/W Duplex Cover Duplex Cover SMPS SMPS Open S/W Open S/W Conrtoller PBA Conrtoller PBA Traninung Manual Samsung Electronics...
  • Page 17 * Capacity : 500 Sheets (Standard paper 75mg/m 20lb) * Paper Size : A4, Letter * Paper Weight (average) : 60~90g/m (16~24lbs) * Paper Type : General Printing Paper * Additional Function : Paper Empty Sensor Traninung Manual Samsung Electronics...
  • Page 18 12) LSU This is a core part of LBP. It forms a latent image on the surface of OPC drum using a static charge. * Resolution: Real 600 dpi Traninung Manual Samsung Electronics...
  • Page 19 When the error message "Waste Toner Tank Full/ Not Install" is displayed on the LCD Panel replace the Waste Toner Tank immediately. Using the printer without a Waste Toner Tank or with a full tank may damage the printer. Traninung Manual Samsung Electronics...

  • Page 20: Fuser Fan

    Forces cold air into the printer and takes out heat from the fuser. Waste Toner Motor Transfers collected waste toner from the OPC drum and ITB to the waste toner tank. (Refer to front view picture on 4-2 page) Traninung Manual Samsung Electronics...
  • Page 21 T2 Home solenoid This forces the transfer roller into contact with the ITB unit. ITB cleaning solenoid This brings the cleaning blade into contact with the ITB unit Traninung Manual Samsung Electronics...
  • Page 22 * Please, refer to the Chap. 7 Arrangement and Adjustment, "Paper Path diagram", for the location of the paper empty sensor, feed sensor, and exit sensor. * Please, refer to page 4-2 for the location of the waste toner sensor, DEVE cover open S/W, and duplex cover open S/W. Traninung Manual Samsung Electronics...
  • Page 23 Summary of product 4.1.5 Main Controller PBA Traninung Manual Samsung Electronics...
  • Page 24 Summary of Product Traninung Manual 4-10 Samsung Electronics...
  • Page 25 - System Bus with SDRAM * Integrated ARM946ES - 32-bit RISC embedded processor core - 16KB instruction cache and 16KB data cache - No Tightly Coupled Memory - Memory Protection Unit & CP15 control program Traninung Manual 4-11 Samsung Electronics...
  • Page 26 - 4 Channels are supported - ADC Interface Unit - 3 ADC Channels are available - ADC Core (ADC8MUX8) maximum clock frequency : 3 MHz - Coversion time : 4.3us (@3MHz) - LSU Interface Unit Traninung Manual 4-12 Samsung Electronics...
  • Page 27 - Only MultiICE logic support from ARM9 series - 5 JTAG connections : TCK, TnRST, TMS, TDI, TDO - Internal logic for synchronizing TCK and high speed CLK - Maximum TCK frequency : 20MHz (CLK x 1/6) Traninung Manual 4-13 Samsung Electronics...
  • Page 28 SODIMM connector. This is a user fit option, DIMMs from 64Mb - 128MB can be used giving a total of up to 192MB of memory. DIMM modules are non standard - only Samsung product should be used. The memory controller is located in the SPGPm controls the SDRAM memory connected using a 32 bit 60 MHz bus.
  • Page 29 +24.0V +24.0VF Rated outputting voltage 3.3V ± 4% +5V ± 4% +24V + 15%/-10% +24V + 15%/-10% Uses MICOM,CMOS MICOM,CMOS MOTOR,FAN MOTOR,FAN LOGIC LOGIC CON4 CON4 CON4 CON3 CON3 CON3 CON1 CON2 CON1 Fuse CON2 Traninung Manual 4-15 Samsung Electronics...
  • Page 30 T1,T2 and DEVE processes. For bests quality images these high voltages must be , controlled accurately to maintain the print quality. The high voltages produced are supplied to toner, OPC cartridge, ITB unit, and transfer roller. SUPPLY CHARGER SUPPLY SUPPLY CHARGER CHARGER Traninung Manual 4-16 Samsung Electronics...
  • Page 31 * Error type: 1. If this voltage is GND, print density is extremely low. 2. If this voltage is floating due to unstable contact point at the HV terminal, density becomes so low as that printing results are not visible to the naked eye. Traninung Manual 4-17 Samsung Electronics...

  • Page 32: Alignment And Adjustments

    DEV. - Magenta DEV. - Cyan DEV. - Cyan MPF Path MPT Path Feeder Feeder Pick-up Roller CASSETTE Paper Empty Sensor(MPT) FCT Path SCF Path SCT Path Paper Empty Sensor(SCT) Paper Empty Sensor(FCT) Paper Pick-Up Roller Traninung Manual Samsung Electronics...
  • Page 33 * The paper drive motor has been driving for longer than the time needed for the longest paper size and the exit sensor is not off. Traninung Manual Samsung Electronics...
  • Page 34 * After pickup, a paper has been fed, but it doesn't reach the feed sensor in a certain time. * Feed sensor is faulty and does not detect paper. Feed Sensor CASSETTE SCF Path MP Empty Sensor Traninung Manual Samsung Electronics...

  • Page 35: Jam Removal

    - Cassette paper guides not correctly set (loose or too tight). - Foreign object or other contamination of internal paper path and paper guide ribs. - Badly damaged or folded leading or trailing edges of the paper. Traninung Manual Samsung Electronics...
  • Page 36 If there is any resistance, and the paper to the slot and slide it into the printer. does not move immediately when you pull, stop pulling and go to step 4. 7. Close the right cover .The printer resumes print- ing. Traninung Manual Samsung Electronics...
  • Page 37 To avoid the paper tearing pull it out gently and slowly. NOTE : If the paper tears make sure that all of the paper fragments are removed from the printer. 3.Close the right cover. The printer resumes printing. Traninung Manual Samsung Electronics...
  • Page 38 CAUTION : Do not try to close the top cover with the left cover closed. This may cause damage to the machine. 6. Open and close the right cover to resume printing. Traninung Manual Samsung Electronics...
  • Page 39 5. Press the top cover release button to unlatch the top cover and open it all the way. Note : If the paper tears make sure that all of the paper fragments are removed from the printer. Traninung Manual Samsung Electronics...
  • Page 40 CAUTION : Do not touch the fuser it is hot and could cause burns! The fuser's operating temperature is 180 °C (356 °F). Take care when removing paper from the machine. Traninung Manual Samsung Electronics...
  • Page 41 To avoid the paper tearing pull it out 3. Close the right cover. The printer resumes gently and slowly. If there is any resistance, and printing. paper does not move immediately when you pull, stop pulling and continue to step 8. Traninung Manual 7-10 Samsung Electronics...
  • Page 42 8.Pull the optional tray, Tray 2, out of the printer. 10. Slide the tray back into the printer and close the two jam covers. 11. Open and close the right cover. The printer resumes printing. Traninung Manual 7-11 Samsung Electronics...

  • Page 43: Sample Pattern

    Menu. 3. Press the scroll button until you see “Configuration ” on the bottom line. 4. Press the Enter button A demo page showing the printer ’s features and capabilities prints out. Traninung Manual 7-12 Samsung Electronics...

  • Page 44: Checking The Remaining Toner And Others

    10. Press the Upper Level button to return to step 7 and select a different choice or press it a second time to return to step 6 and choose a different item. 11. To return to the Ready condition press the Upper Level button several times until 'Ready' appears in the display. Traninung Manual 7-13 Samsung Electronics...

  • Page 45: Understanding The Control Panel

    •The printer is in Power Save mode, using less power.When a print job is received from the computer or if any button is pressed,the printer switches to on-line. •To deactivate the Power Save mode or change the power-saving time. Traninung Manual 7-14 Samsung Electronics...
  • Page 46 • sends you back to the previous option. • Press to cancel the current print job. • In menu mode,press to return to ready mode. In menu mode,press to go back to the upper menu level. Traninung Manual 7-15 Samsung Electronics...

  • Page 47: Using Control Panel Menus

    Network Card is fitted (CLP500N or Netware Config Network CLP500 with optional Network Config TCP Config Netware card). IPX Frame Type IP Get Method IP Address Reset Network Default Set Subnet Mask Gateway Print Net CFG Config 802.11b Traninung Manual 7-16 Samsung Electronics...

  • Page 48: Periodic Defective Image

    Developing Roller 29.28 mm horizontal image band ITB(T1) same position in each page black spot Transfer Roller(T2) 75.36 mm ghost Heat Roller 109.9 mm Black spot and ghost, printing backside pollution Traninung Manual 7-17 Samsung Electronics...
  • Page 49 Upper Line : Upper Line messages mainly show the current test menu or sub-menu. [Main Menu] or [Function] is displayed. Lower Line : Lower Line messages mainly the current test and status. Buttorns Status Map Display : dispaly the printer status and job in progress. Traninung Manual 7-18 Samsung Electronics...
  • Page 50 Feed Clutch T2 Solenoid FCF Solenoid MPF Solenoid SCF Solenoid ITB Solenoid Duplex Solenoid HVPS Test Test Print Interface Test SCF Interface Charger Select Tray Select Pattern Print Pattern Dev DC Print Menu Map Dev AC Traninung Manual 7-19 Samsung Electronics...

  • Page 51: Motor Test

    Waste Motor Operates Waste Motor Display motor status - "On" or "Off". SCF Motor Operates SCF Motor Display motor status - "On" or "Off". Fan Motor Operates Fan Motor Display motor status - "On" or "Off". Traninung Manual 7-20 Samsung Electronics...

  • Page 52: Solenoid Test

    Operates SCF pick-up (Only if SCF is fitted) Displays solenoid status - "On" or "Off". ITB Solenoid Operates ITB cleaning clutch Displays solenoid status - "On" or "Off". Duplex Solenoid OperateS Duplex Solenoid Displays solenoid status - "On" or "Off". Traninung Manual 7-21 Samsung Electronics...

  • Page 53: Sensor Test

    "Not Installed" is displayed when either the Waste toner tank is not installed or it is full. "Installed" is displayed when the Waste Toner tank is installed and is not full. Cover Left or Right Cover Sensor Status "Cover Opened" or "Cover Closed" is displayed. Traninung Manual 7-22 Samsung Electronics...
  • Page 54 Press the "<" or ">" key until "Interface Test" is displayed. b) Press the "Enter" key to select and run this function. c) "Succeed" or "Failed" is displayed.. d) Pressing the "Upper Level" key again will return to the EDC main menu. Traninung Manual 7-23 Samsung Electronics...
  • Page 55 For safety - after printing a test pattern if you need to return to EDC mode turn the printer off and then re-enter EDC Mode by turning power on whilst holding in the "Enter" key. Traninung Manual 7-24 Samsung Electronics...
  • Page 56 Supply AC Voltage to Dev Duty 35% : -2200V Duty 35% : -2134V ~ -2266V * The allowed tolerance is commonly +/- 3%, this is the value isplayed, in case of "Dev AC", it is the value of Vpp. Traninung Manual 7-25 Samsung Electronics...

  • Page 57: Troubleshooting

    "8.1.1 Basic Check List" OP Panel - No Power - LCD Module - Main PBA Ready Indicate Refer to "Error Message" Power Save "8.5 Error Message" Print Printing Refer to guality is "8.2 Solution of Image Problem" normal? Traninung Manual Samsung Electronics...

  • Page 58: Basic Check List

    6. Check consumables (toner etc.). •Using the keys print the Information Page. --> Refer to 8.1.4 below and to section 3.5 (Page 3-3) for expected life of various consumable parts, compare this with the figures printed and replace as required Traninung Manual Samsung Electronics...

  • Page 59: Initial Inspection

    1. Use only paper which is of a suitable quality, weight and size? See the user guide. 4. Check the overall condition of the printer 1. Is the printer properly maintained ? Clean the Paper Transport Passages. Any rollers with dirty surfaces should be cleaned or replaced. Traninung Manual Samsung Electronics...
  • Page 60 2. In order to calculate the number of images printed 1 is added to the appropriate counter every 30 seconds. The amount of waste toner is calculated based on the number of pixels in the image. 3. When the user replaces any of the consumable parts and resets the appropriate counter it starts again from 0. Traninung Manual Samsung Electronics...

  • Page 61: Solution Of Image Problem

    Replace the Toner Cartridge. toner cartridge OPC Drum surface contaminated or damaged. Replace the OPC Drum. ITB Unit belt is contaminated or damaged. Replace the ITB Unit Belt. Fuser Unit is contaminated. Clean or replace the Fuser Unit. Traninung Manual Samsung Electronics...
  • Page 62 If problem persists replace the OPC Drum Poor toner transfer to ITB Unit Check and clean ITB Unit contacts. Re-install or replace the ITB Unit. ITB Bias voltage incorrect. Check and clean ITB Unit contact. Replace the HVPS. Traninung Manual Samsung Electronics...
  • Page 63 Open the covers, check and clean the Paper Path. Problem transferring intermediate image onto Check and clean T2 roller contacts paper Check T2 Solenoid and cam operation - ensure T2 comes properly into contact when solenoid operates. Traninung Manual Samsung Electronics...
  • Page 64 1) Creases : Replace the Guide Input. 2) Replace the Fuser Unit. 3) Check OPC, Drum, Toner Cartridge and ITB Unit for contamination and replace as required. Fault occurs in Duplex Printing only. Replace the Duplex Unit. Traninung Manual Samsung Electronics...
  • Page 65 - T2(Transfer Roller) : 75,36, - OPC Drum : The same position of each page. - Developer : 29,28 If it appears within 1 ~ 2 mm. Replace the LSU Unit. If circle is irregular. Replace the OPC Drum. Traninung Manual Samsung Electronics...

  • Page 66: Paper Feeding Problems And Troubleshooting

    Roller with IPA or water. Paper Empty Sensor 4. Check the Feed Sensor is not 4. Replace the main PBA or Sensor. sticking by using the EDC Mode (When “JAM-0” occurs even though the paper feeds into the printer.) Traninung Manual 8-10 Samsung Electronics...
  • Page 67 • Check that the Exit unit is assem- bled properly and full functioning 4. If the Exit Sensor is defective. a and replace if necessary. Jam In Exit Area will occur and printing will stop. 4. Replace the Exit Sensor. Traninung Manual 8-11 Samsung Electronics...

  • Page 68: Jam Duplex

    4. Adjust the Paper Guide and load paper under the adjusted and that paper is poperly loaded. Finger. 5. Influence of Static Electricity. 5. Fan paper before loading to reduce the effects of static electricity. Traninung Manual 8-12 Samsung Electronics...
  • Page 69 Exit Roller. 3. If the Bearing - Fuser or Gear - Fuser is damaged or 3. Check the SMPS and Main PBA if the Bearing Gear melted by excessive heat. is melted. Traninung Manual 8-13 Samsung Electronics...
  • Page 70 The fuser gears melt and the roller drive fails. Check and Cause Solution 1. The Fuser makes a noise and fails to operate, rollers - Replace the Fuser. may not rotate. - Replace the Main PBA. - Replace the SMPS. Traninung Manual 8-14 Samsung Electronics...

  • Page 71: Paper Empty Without Indication

    2. Check the Cover Open sensor, connectors and cable 2. Replace the harness or microswitch as necessary. harness. Ensure that a signal reaches the main PWA 3. Use the EDC mode to test the actuator. 3. Replace the Sensor Board. Traninung Manual 8-15 Samsung Electronics...

  • Page 72: Defective Motor

    2. Replace cables or LCD Panel Ass'y. Replace the work check the display connectors and cable harness Main PBA. 3. Check if +24VDC or other Power Supplies are shorted 3. Replace the components used for +24VDC. out. Traninung Manual 8-16 Samsung Electronics...
  • Page 73 1. Replace the OPC Drum. Count value is over 50,000. Image Density may be reduced. It is possible to continue to print one page at a time by pressing the 'On-Line' button when it flashes. Traninung Manual 8-17 Samsung Electronics...

  • Page 74: Treatment Of Error Message

    5. Check both of the fuser Heat Lamps. --> Replace any faulty lamps. 6. Check the Harness connected to the SMPS and Fuser. --> Refit the harness or replace if damaged. 7. Replace the Main PBA. 8. Replace the SMPS. Traninung Manual 8-18 Samsung Electronics...
  • Page 75 --> Replace the Main PBA if the voltage is near 5V 5) Use EDC Mode to run the main motor. Check that the Motor Clock is generated at CN27 Pin 9 on the Main PBA. --> Replace the Main PBA if isn't generated. Traninung Manual 8-19 Samsung Electronics...
  • Page 76 *This is caused by a wrong value of OEM Resistor in the OPC Unit. *It is also caused by misreading the value of the OEM Resistor because of contamination of the contact points. 1. Check that an original Samsung Drum Cartridge is fitted. --> If not replace the OPC drum.
  • Page 77 Can not communicate with ITB Unit. *This may be caused by a wrong value of OEM Resistor in the OPC Unit. 1. Check that an original Samsung ITB Unit is fitted. --> If not replace the ITB Unit. 2. Open the Top Cover and then check that the ITB unit is correctly locked in position.
  • Page 78 Paper is caught inside printer 1. Open the Duplex Cover and then remove the paper. 2. Check the Feed sensor actuator. --> Replace the Feed Sensor if it is damaged or distorted. Traninung Manual 8-22 8-22 Samsung Electronics Samsung Electronics...
  • Page 79 * Press the [On-Line/Continue] button to continue printing. * Replace the Toner Cartridge when the image quality becomes unacceptable. * You can select if this message will be displayed on the LCD Pane or not. Traninung Manual 8-23 Samsung Electronics...
  • Page 80 The indicated Toner Color cartridge is almost empty. Replace the indicated Color Toner Cartridge. To temporarily improve printing for a short time remove the indicated toner cartridge and rock it gently from side to side for a short time before replacing it. Traninung Manual 8-24 Samsung Electronics...
  • Page 81 4. Replace the Toner Cartridge if the same error recurs. 5. Replace the DEVE OEM PBA, HVPS and Main PBA in order if the same error recurs. Tray2 Error This occurs when Tray2 is not installed correctly. Turn the printer off and re-install Tray2. Traninung Manual 8-25 Samsung Electronics...
  • Page 82 2. Check that the Waste Toner Sensor actuator lever is free and not damaged or distorted. 3. Check the condition of the waste toner sensor cable harness and refit or replace if it is damaged. Traninung Manual 8-26 Samsung Electronics...

  • Page 83: Table Of Contents

    * While looking for an electrical part number, pay careful attention to the voltage listed in the remark column to ensure that the part number selected is for the correct model of the printer. Service Manual Samsung Electronics...

  • Page 84: Exploded View & Assembly Parts List

    SCREW-TAPTITE 6003-000152 2*10, GOLD S17 SCREW-TAPTITE 6003-000301 4*6, GOLD SCREW-TAPTITE 6003-000179 3*6, GOLD SCREW-SPICIAL 6009-001396 3*10, BLACK SCREW-TAPTITE 6003-000196 3*10 SILVER S19 SCREW-TAPTITE 6003-000008 4*6, SILVER SCREW-TAPTITE 6003-000266 3*6, GOLD S10 SCREW-ASS’Y MACH 6006-001193 3*6, GOLD Service Manual Samsung Electronics...
  • Page 85 EXPLODED VIEW & PARTS LIST Consumables & Options Toner Cartridge (C,M,Y,K) ITB Unit OPC Drum Cartridge Waste Toner Tank NIC(Network Interface Card) NIC(Network Interface Card) Memory Card : Wireless Service Manual Samsung Electronics...

  • Page 86: Main Exploded View

    EXPLODED VIEW & PARTS LIST 9.1 Main Exploded View Service Manual Samsung Electronics...
  • Page 87 EXPLODED VIEW & PARTS LIST Main Assembly Parts List SA : Service Available O : Service available X : Service not available Description SEC.Code Q’ty Remark CLP-500 ELA UNIT-ITB JC96-02769A USER CHANGE ELA UNIT-OPC JC96-02770A USER CHANGE ELA UNIT-DEVE BLACK...
  • Page 88 PMO-DUCT FUSER UPPER JC72-01151A 56-S8 SCREW-TAPTITE 6003-000196 MEA UNIT-WASTE TONER TANK JC97-01821A 57-1 COVER-M-WASTE TONER UPPER JC63-00271A 57-2 COVER-M-WASTE TONER LOWER JC63-00272A 57-3 CAP-TONER OPC JC67-00044A SCREW-TAPPING 6002-000115 SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000196 SCREW-TAPTITE 6003-000266 SCREW-TAPTITE 6003-001256 SCREW-MACHINE 6001-000568 Service Manual Samsung Electronics...

  • Page 89: Cover Front Exploded View

    EXPLODED VIEW & PARTS LIST 9.2 Cover Front Exploded View Service Manual Samsung Electronics...
  • Page 90 PMO-COVER OPE FRAME JC72-01196A PMO-OPE KEY 1 JC72-01197A PMO-OPE KEY 1 CAP JC72-01198A PMO-OPE KEY 2 JC72-01199A PMO-OPE KEY 2 CAP JC72-01200A LABEL(P)-FRONT INNER JC68-01175A PBA SUB-PANEL JC92-01443A SCREW-TAPTITE 6002-000308 SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000196 SCREW-TAPPING 6002-000175 Service Manual Samsung Electronics...

  • Page 91: Cover Top Exploded View

    SEC.Code Q’ty Remark MEA HOU-COVER TOP JC97-01765A PMO-COVER TOP JC72-01204A SPRING-CS 6107-000117 PMO-COVER TOP BUTTON JC72-01205A SPRING-CS 6107-001198 PMO-COVER TOP OPENER JC72-01206A PMO-COVER TOP STACKER JC72-01207A STOPPER-STACKER F JC61-00714A STOPPER-STACKER R JC61-00715A LABEL(P)-TOP JC68-01181A SCREW-TAPTITE 6003-000261 Service Manual Samsung Electronics...

  • Page 92: Cover Deve Exploded View

    PMO-COVER DUP LOCKER F JC72-01081A PMO-COVER DUP LOCKER R JC72-01082A PMO-COVER DEVE JC72-01213A PMO-COVER DEVE INNER JC72-01214A PMO-COVER DEV SPRING CAP JC72-01215A ARM-COVER DEVE HINGE JC66-00563A PMO-COVER DUPLEX HANDLE JC72-01079A SPRING-CS 6107-01198A PMO-DEVE OPEN LINK JC72-01175A SCREW-TAPTITE 6003-001256 Service Manual 9-10 Samsung Electronics...

  • Page 93: Exit Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.5 Exit Ass’y Exploded View 11-6 11-3 11-7 11-2 11-2-1 11-22 11-5 11-9 11-10 11-21 11-8 11-S8 11-1 11-4 11-S8 11-13 11-14 11-15 11-16 11-18 11-12 11-17 11-19 11-20-1 11-20 11-20-2 11-11 11-S8 Service Manual 9-11 Samsung Electronics...
  • Page 94 11-20 MEA UNIT-TERMINAL:L JC97-01410A 11-20-1 SPRING ETC-HV SMALL JC61-70930A 11-20-2 ICT-SHAFT HV LARGE JC70-40912A 11-21 SPRING-ETC-CLUTCH JB61-70922A 11-22 SHEET-EXIT UPPER JC63-00265A 11-S8 SCREW-TAPTITE 6003-000196 LABEL(P)-EXIT JC68-01150A GUIDE-EXIT REAR JC61-00850A SCREW-TAPTITE 6003-000196 SCREW-TAPTITE 6003-001256 SCREW-TAPTITE 6003-000008 Service Manual 9-12 Samsung Electronics...

  • Page 95: Duplex Ass'y Exploded View

    2-26 2-12 2-16 2-23 2-13 2-12-6 2-24 2-25 2-12-1 2-12-8 2-12-2 2-27 2-12-4 2-17 2-12-3 2-30 2-12-4 2-18 2-12-7 2-12-5 2-17 2-30 2-18 1-10 1-11 1-12-6 1-11 1-12-7 1-12-5 1-12-2 1-12-2 1-12-4 1-12 1-12-3 1-12-1 Service Manual 9-13 Samsung Electronics...
  • Page 96 2-12-1 RING-E 6044-000231 2-12-2 GEAR-TRANSFER IDLER_Z47 JC66-00515A 2-12-3 SHAFT-GUIDE TR JC66-00619A 2-12-4 PMO-HOLDER TRANSFER JC72-01087A 2-12-5 PMO-LEVER TR FRONT JC72-01090A 2-12-6 PMO-LEVER TR REAR JC72-01091A 2-12-7 PMO-LINK TR FRONT JC72-01092A 2-12-8 PMO-LINK TR REAR JC72-01093A Service Manual 9-14 Samsung Electronics...
  • Page 97 CBF HARNESS-OPE GROUND JC39-00036A 2-26 PMO-BUSHING FEED JC72-00730A 2-27 PMO-GUIDE LOWER DUPLEX JC72-01086A 2-28 RING-CS 6044-000001 2-29 PMO-GUIDE FEED JC72-01085A 2-30 WASHER-PLAIN 6031-001051 2-31 GUIDE-M-PAPER T2 JC61-00866A 2-32 SPRING ETC-ACTUATOR6G JC61-00485A SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000196 Service Manual 9-15 Samsung Electronics...

  • Page 98: Deve-Drive Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.7 Deve-Drive Ass’y Exploded View Service Manual 9-16 Samsung Electronics...
  • Page 99 GEAR-ITB CLEAN RDCN JC66-00469A GEAR-DEVE RDCN JC66-00468A GEAR-DEVE IDLE_Z41 JC66-00466A GEAR-DEVE IDLE_Z53 JC66-00467A IPR-BRKT-DEVE REAR JC70-00343A MOTOR DC-MAIN(BLDC) JC31-00021 A WASHER-PLAIN 6031-001255 ICT-PIN ADF JB70-00168A GEAR-DEVE DRIVE 1_Z25 JC66-00464A GEAR-DEVE CLUTCH 2_Z33 JC66-00463A SCREW-TAPTITE 6003-000269 SCREW-TAPTITE 6003-000301 Service Manual 9-17 Samsung Electronics...

  • Page 100: Main-Drive Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.8 Main-Drive Ass’y Exploded View Service Manual 9-18 Samsung Electronics...
  • Page 101 WASHER-PLAIN 6031-001255 RING-C 6044-000159 RING-E 6044-000231 Fuser ICT-PIN ADF JB70-00168A WASHER-PLAIN 6031-001491 SCREW-TAPTITE 6003-000269 Motor + Brkt - Rear SCREW-TAPTITE 6003-000269 Sol e noi d - Dupl e x + Brkt - Rear SCREW-TAPTITE 6003-000301 Service Manual 9-19 Samsung Electronics...

  • Page 102: Fuser Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.9 Fuser Ass’y Exploded View Service Manual 9-20 Samsung Electronics...
  • Page 103 LAMP-HALOGEN, 500W 4713-001175 110V PMO-ACTUATOR EXIT JC72-01056A SPRING ETC-ACTUATOR 6107-001205 PMO-GUIDE OUTPUT JC72-01063A THERMISTOR-NTC 1404-001310 NUT-HEXAGON 6021-000222 LABEL(R)-HV FUSER JC68-00407A 220V LABEL(R)-HV FUSER JC68-00408A 110V PMO-GUIDE INPUT JC72-01208A LABEL(P)-CAUTION,HOT_FU JC68-30928E SCREW-ASS’Y MACH 6006-001193 SCREW-TAPTITE 6003-000196 Service Manual 9-21 Samsung Electronics...

  • Page 104: Cassette Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.10. Cassette Ass’y Exploded View Service Manual 9-22 Samsung Electronics...
  • Page 105 PMO-GUIDE REAR JC72-01071A IPR-PLATE K/UP JC70-00357A IPR-FINGER JC70-00220A IPR-SPRING PLATE G/SIDE JC70-00358A IPR-GUIDE PLATE PAPER JC70-00356A SPRING ETC-KNOCK UP(270) 6107-001200 SPRING ETC-LOCKER JG61-70531A PMO-LOCKER PLATE JC72-01073A RPR-PAD CST JC73-10910A LABEL(R)-INSTRUCTION JC68-01174A LABEL(R)-HEIGHT XEROX JC68-00516A SCREW-TAPTITE 6003-000196 Service Manual 9-23 Samsung Electronics...

  • Page 106: Scf Cassette Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.11. SCF Cassette Ass’y Exploded View Service Manual 9-24 Samsung Electronics...
  • Page 107 IPR-GUIDE PLT PAPER JC70-10923A SPRING-CS 6107-001190 LETTER SPRING-CS 6107-001213 “SPRING ETC-LOCKER,PLATE” JG61-70531A PMO-LOCKER PLATE JC72-41210A PMO-DUMMY SIDE GUIDE(SCF) JC72-01237A RPR-PAD CST JC73-10910A LABEL(P)-INSTRUCTION CST JC68-01174A LABEL(R)-HEIGHT CST JC68-00709A LABEL(P)-LTR JC68-01227A LETTER LABEL(P)-A4 JC68-01232A SCREW-TAPTITE 6003-000196 Service Manual 9-25 Samsung Electronics...

  • Page 108: Frame Scf Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.12. Frame SCF Ass’y Exploded View 3-10 3-12 3-13 3-11 1-S9 2-S9 Service Manual 9-26 Samsung Electronics...
  • Page 109 RPR-ROLLER FEED SCF JC73-00115A 3-12 PBA SUB-SCF COVER SENSOR JC92-01502A 3-13 PBA SUB-SCF P_EMPTY SENSOR JC92-01501A FOOT-ML80 JC61-40001A CAM-CATCH JC66-00050A IPR-PLATE GROUND(A) JC70-00249A IPR-PLATE LOCKER(L) JC70-00377A IPR-PLATE LOCKER(R) JC70-00378A PMO-BASE DECO(SCF) JC72-01065A ELA UNIT-TERMINAL TR L JC96-01672A Service Manual 9-27 Samsung Electronics...
  • Page 110 O : Service available X : Service not available Description SEC.Code Q’ty Remark PMO-COVER TOP(SCF) JC72-01209A PMO-DOOR SIDE(SCF) JC72-01210A PMO-FRAME BASE(SCF) JC72-01211A PMO-COVER SENSOR(SCF) JC72-01235A CBF HARNESS-DRIVER GND JB39-00065A 15 m/m CBF HARNESS-SCF_8P JC39-00102A PBA SUB-SCF JC92-01539A SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000196 Service Manual 9-28 Samsung Electronics...

  • Page 111: Main Frame Exploded View

    EXPLODED VIEW & PARTS LIST 9.13 Main Frame Exploded View 1-17 1-1-2 1-10 1-14 1-1-5 1-1-3 1-15 1-1-1 1-1-4 1-20 1-11 1-18 17-2 17-1 17-5 17-6 1-16 17-4 1-12 17-9 17-8 17-7 1-19 17-3 1-13 Service Manual 9-29 Samsung Electronics...
  • Page 112 MEA UNIT -TERMINAL S JC97-01771A PMO-COVER OEM UPPER JC72-01146A CBF HARNESS-OPC_FUSE JC39-00229A 3-S5 SCREW-TAPTITE 6003-000119 3-S9 SCREW-TAPTITE 6003-000266 SHEET-HV HARNESS JC63-00248A MEA UNIT-BRKT HVPS JC97-01767A GUIDE-HVPS BOARD JC61-00838A IPR-BRKT HVPS LOWER JC70-00386A CABLE CLMP 6502-000132 Service Manual 9-30 Samsung Electronics...
  • Page 113 JC66-40911A “GEAR-EXIT,IDLE(Z17)” JC66-40964A IPR-GROUND PAPER GUIDE JC70-00446A PMO-COVER FUSER BASE JC72-01141A PMO-COVER HARNESS FUSER JC72-01145A PMO-LSU SHUTTER COVER JC72-01171A MEA UNIT-TERMINAL S JC97-01771A SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000152 SCREW-TAPTITE 6003-000179 SCREW-TAPTITE 6003-000196 SCREW-TAPTITE 6003-000266 SCREW-TAPTITE 6003-001256 Service Manual 9-31 Samsung Electronics...

  • Page 114: Front Frame Exploded View

    EXPLODED VIEW & PARTS LIST 9.14 Front Frame Exploded View Service Manual 9-32 Samsung Electronics...
  • Page 115 IPR-BRKT GUIDE HVPS R JC70-00385A IPR-BRKT EXIT HINGE F JC70-00406A IPR-ITB HINGE GROUND JC70-00419A IPR-ITB GUIDE TORSION JC70-00420A IPR-OPC GUIDE TORSION JC70-00421A IPR-OPC/ITB GROUND JC70-00422A IPR-OPC LOCK FRONT JC70-00423A IPR-OPC/LSU GROUND JC70-00424A IPR-SHUTTER TORTION JC70-00447A PMO-FRAME FRONT JC72-01144A Service Manual 9-33 Samsung Electronics...
  • Page 116 JC72-01184A PMO-LOCK COVER FRONT JC72-01185A PMO-RACK OPC JC72-01221A SPRING-CS 6107-001199 ITB TONER LIFTER PMO-GUIDE LOCK OPE F JC72-01225A SPONGE-DUST ITB COVER JC72-01283A PBA SUB-DEVE_OEM_KEY JC92-01533A SPRING-CS 6107-001214 FRAME LOCK SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000266 SCREW-TAPTITE 6003-000196 Service Manual 9-34 Samsung Electronics...

  • Page 117: Rear Frame Exploded View

    EXPLODED VIEW & PARTS LIST 9.15 Rear Frame Exploded View Service Manual 9-35 Samsung Electronics...
  • Page 118 PMO-LINK LOCK OPC JC72-01158A PMO-LOCK ITB JC72-01168A PMO-HOLDER GUIDE EXIT UP JC72-01216A MEA UNIT-TERMINAL S JC97-01771A CBF HARNESS-100M_GNDS JC39-00302A ELA UNIT-COVER OPEN SENSOR JC96-02876A SPRING-ES 6107-001214 SPRING-CS 6107-001196 SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000152 SCREW-TAPTITE 6003-000196 SCREW-TAPTITE 6003-000266 Service Manual 9-36 Samsung Electronics...

  • Page 119: Base Frame Exploded View

    EXPLODED VIEW & PARTS LIST 9.16 Base Frame Exploded View Service Manual 9-37 Samsung Electronics...
  • Page 120 PPR-SHEET/GUIDE PAPER JC72-00836A PMO-FRAME BASE JC72-01156A PMO-GUIDE SCT PAPER JC72-01161A PMO-PAPER GUIDE JC72-01172A PMO-BEARING SHAFT JC72-41191A SOLENOID-PICK UP JC33-00007B PBA SUB-TEMP JC92-01535A WASHER-PLAIN 6031-001255 CBF HARNESS-LIU GND JB39-00103A WASHER-E.T 6031-000120 SCREW-TAPTITE 6003-000266 SCREW-TAPTITE 6003-000196 SCREW-TAPTITE 6003-001256 Service Manual 9-38 Samsung Electronics...

  • Page 121: Mp Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.17 MP Ass’y Exploded View Service Manual 9-39 Samsung Electronics...
  • Page 122 PMO-PLATE KNOCK UP,MP JC72-00775A PMO-IDLE PICK UP MP JC72-41027A PMO-BUSHING_P/U,MP JC72-41364A RPR-RUBBER PICK UP,MP JC73-00089A PAD-MP(PLUS) JC69-00494A RPR-PAD KNOCK UP MP JC73-10906A PBA SUB-MP_EMPTY SENSOR JC92-01500A PMO-GEAR P/U MPF JC72-00056A SHEET-PAPER MP JC63-00240A SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000266 Service Manual 9-40 Samsung Electronics...

  • Page 123: Pick-Up Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.18 Pick-up Ass’y Exploded View Service Manual 9-41 Samsung Electronics...
  • Page 124 IPR-GROUND FEED JC70-00359A IPR-GUIDE INPUT JC70-00360A PMO-CAP CONNECTOR L JC72-00463A PMO-CAP CONNECTOR U JC72-00465A PMO-ACTUATOR EMPTY JC72-00719A PMO-SHAFT PICK UP JC72-00729A PMO-GUIDE PAPER JC72-01076A PBA SUB-P.EMPTY SENSOR JC92-01453A PMO-BEARING SHAFT JC72-41191A “PMO-BUSHING_P/U,MP” JC72-41364A RUBBER-PICK UP JC73-00149A Service Manual 9-42 Samsung Electronics...

  • Page 125: Feederass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.19 Feeder Ass’y Exploded View Service Manual 9-43 Samsung Electronics...
  • Page 126 PMO-PULLEY FEED L JC72-01110A BELT-TIMING GEAR 6602-001176 GEAR-FEED JC66-00332A PMO-PULLEY FEED S JC72-01111A PMO-BRKT FEED JC72-01134A PMO-PULLEY IDLE JC72-01112A RING-CS 6044-000001 SPRING-ETC FEED MID 6107-001210 SPRING ETC FEED MID A 6107-001211 SPRING ETC-FEED MP JC61-00481A SCREW-TAPTITE 6003-000196 Service Manual 9-44 Samsung Electronics...

  • Page 127: Guide Paper Exploded View

    Q’ty Remark ELA UNIT-GUIDE PAPER T2 JC96-02797A PMO-COVER FEED SENSOR JC72-01139A PBA SUB-FEED SENSOR JC92-01455A PMO-ACTUATOR FEED SENSOR JC72-01135A IPR-BRKT PAPER GUIDE JC70-00389A SHEET-PAPER GUIDE JC63-00235A PMO-GUIDE PAPER PATH JC72-01160A SPRING ETC-ACTUATOR JC61-00050A SCREW-TAPTITE 6003-000266 Service Manual 9-45 Samsung Electronics...

  • Page 128: Itb Cam Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.21 ITB Cam Ass’y Exploded View Service Manual 9-46 Samsung Electronics...
  • Page 129 CAM-ITB CLEANING JC66-00511A BUSH-D6/L4 JC61-00699A RING-E 6044-000125 PMO-DUMMY ITB CAM UPPER JC72-01155A ELA HOU-SET DRAWER JC96-02888A PMO-COVER CAM SHAFT JC72-01136A GUIDE-PTL SPRING JC61-00717A SPRING-PTL 6107-001203 RING-E S 6044-000001 PBA SUB-TEMP_2 JC92-01538A SCREW-TAPTITE 6003-000196 SCREW-SPECIAL 6009-001396 Service Manual 9-47 Samsung Electronics...

  • Page 130: Dummy Fuser Base Ass'y Exploded View

    O : Service available X : Service not available Description SEC.Code Q’ty Remark ELA UNIT-DUMMY FUSER BASE JC96-02795A PMO-DUMMY FUSER BASE JC72-01142A PMO-COVER FUSER AC JC72-01140A IPR-TERMINAL FU JC70-10961A CBF HARNESS-SMPS_AC WIRE JC39-00288A SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000196 Service Manual 9-48 Samsung Electronics...
  • Page 131 * While looking for an electrical part number, pay careful attention to the voltage listed in the remark column to ensure that the part number selected is for the correct model of the printer. Service Manual Samsung Electronics...
  • Page 132 SCREW-TAPTITE 6003-000152 2*10, GOLD S17 SCREW-TAPTITE 6003-000301 4*6, GOLD SCREW-TAPTITE 6003-000179 3*6, GOLD SCREW-SPICIAL 6009-001396 3*10, BLACK SCREW-TAPTITE 6003-000196 3*10 SILVER S19 SCREW-TAPTITE 6003-000008 4*6, SILVER SCREW-TAPTITE 6003-000266 3*6, GOLD S10 SCREW-ASS’Y MACH 6006-001193 3*6, GOLD Service Manual Samsung Electronics...
  • Page 133 EXPLODED VIEW & PARTS LIST Consumables & Options Toner Cartridge (C,M,Y,K) ITB Unit OPC Drum Cartridge Waste Toner Tank NIC(Network Interface Card) NIC(Network Interface Card) Memory Card : Wireless Service Manual Samsung Electronics...

  • Page 134: Main Exploded View

    EXPLODED VIEW & PARTS LIST 9.1 Main Exploded View Service Manual Samsung Electronics...
  • Page 135 WASHER-PLAIN 6031-001255 RING-E 6044-000125 SHEET-ECU BOARD JC63-00246A CBF HARNESS-LIU GND JB39-00103A ICT-PIN ADF JB70-00168A FAN-DC JC31-00025A CBF HARNESS-MAIN LSU JC39-00271A CBF HARNESS-MAIN_PANEL JC39-00281A CBF HARNESS-DEVE_MOTOR JC39-00287A CBF HARNESS-MAIN_MOTOR JC39-00293A CBF HARNESS-MAIN_SMPS JC39-00296A MEP-CLUTCH CAM SOLENOID JC47-00007A Service Manual Samsung Electronics...
  • Page 136 PMO-DUCT FUSER UPPER JC72-01151A 56-S8 SCREW-TAPTITE 6003-000196 MEA UNIT-WASTE TONER TANK JC97-01821A 57-1 COVER-M-WASTE TONER UPPER JC63-00271A 57-2 COVER-M-WASTE TONER LOWER JC63-00272A 57-3 CAP-TONER OPC JC67-00044A SCREW-TAPPING 6002-000115 SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000196 SCREW-TAPTITE 6003-000266 SCREW-TAPTITE 6003-001256 SCREW-MACHINE 6001-000568 Service Manual Samsung Electronics...

  • Page 137: Cover Front Exploded View

    EXPLODED VIEW & PARTS LIST 9.2 Cover Front Exploded View Service Manual Samsung Electronics...
  • Page 138 PMO-COVER OPE FRAME JC72-01196A PMO-OPE KEY 1 JC72-01197A PMO-OPE KEY 1 CAP JC72-01198A PMO-OPE KEY 2 JC72-01199A PMO-OPE KEY 2 CAP JC72-01200A LABEL(P)-FRONT INNER JC68-01175A PBA SUB-PANEL JC92-01443A SCREW-TAPTITE 6002-000308 SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000196 SCREW-TAPPING 6002-000175 Service Manual Samsung Electronics...

  • Page 139: Cover Top Exploded View

    Q’ty Remark MEA HOU-COVER TOP JC97-01765C CHINA PMO-COVER TOP JC72-01204A SPRING-CS 6107-000117 PMO-COVER TOP BUTTON JC72-01205A SPRING-CS 6107-001198 PMO-COVER TOP OPENER JC72-01206A PMO-COVER TOP STACKER JC72-01207A STOPPER-STACKER F JC61-00714A STOPPER-STACKER R JC61-00715A LABEL(P)-TOP JC68-01181A SCREW-TAPTITE 6003-000261 Service Manual Samsung Electronics...

  • Page 140: Cover Deve Exploded View

    PMO-COVER DUP LOCKER F JC72-01081A PMO-COVER DUP LOCKER R JC72-01082A PMO-COVER DEVE JC72-01213A PMO-COVER DEVE INNER JC72-01214A PMO-COVER DEV SPRING CAP JC72-01215A ARM-COVER DEVE HINGE JC66-00563A PMO-COVER DUPLEX HANDLE JC72-01079A SPRING-CS 6107-01198A PMO-DEVE OPEN LINK JC72-01175A SCREW-TAPTITE 6003-001256 Service Manual 9-10 Samsung Electronics...

  • Page 141: Exit Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.5 Exit Ass’y Exploded View 11-6 11-3 11-7 11-2 11-2-1 11-22 11-5 11-9 11-10 11-21 11-8 11-S8 11-1 11-4 11-S8 11-13 11-14 11-15 11-16 11-18 11-12 11-17 11-19 11-20-1 11-20 11-20-2 11-11 11-S8 Service Manual 9-11 Samsung Electronics...
  • Page 142 11-20 MEA UNIT-TERMINAL:L JC97-01410A 11-20-1 SPRING ETC-HV SMALL JC61-70930A 11-20-2 ICT-SHAFT HV LARGE JC70-40912A 11-21 SPRING-ETC-CLUTCH JB61-70922A 11-22 SHEET-EXIT UPPER JC63-00265A 11-S8 SCREW-TAPTITE 6003-000196 LABEL(P)-EXIT JC68-01150A GUIDE-EXIT REAR JC61-00850A SCREW-TAPTITE 6003-000196 SCREW-TAPTITE 6003-001256 SCREW-TAPTITE 6003-000008 Service Manual 9-12 Samsung Electronics...

  • Page 143: Duplex Ass'y Exploded View

    2-26 2-12 2-16 2-23 2-13 2-12-6 2-24 2-25 2-12-1 2-12-8 2-12-2 2-27 2-12-4 2-17 2-12-3 2-30 2-12-4 2-18 2-12-7 2-12-5 2-17 2-30 2-18 1-10 1-11 1-12-6 1-11 1-12-7 1-12-5 1-12-2 1-12-2 1-12-4 1-12 1-12-3 1-12-1 Service Manual 9-13 Samsung Electronics...
  • Page 144 2-12-1 RING-E 6044-000231 2-12-2 GEAR-TRANSFER IDLER_Z47 JC66-00515A 2-12-3 SHAFT-GUIDE TR JC66-00619A 2-12-4 PMO-HOLDER TRANSFER JC72-01087A 2-12-5 PMO-LEVER TR FRONT JC72-01090A 2-12-6 PMO-LEVER TR REAR JC72-01091A 2-12-7 PMO-LINK TR FRONT JC72-01092A 2-12-8 PMO-LINK TR REAR JC72-01093A Service Manual 9-14 Samsung Electronics...
  • Page 145 CBF HARNESS-OPE GROUND JC39-00036A 2-26 PMO-BUSHING FEED JC72-00730A 2-27 PMO-GUIDE LOWER DUPLEX JC72-01086A 2-28 RING-CS 6044-000001 2-29 PMO-GUIDE FEED JC72-01085A 2-30 WASHER-PLAIN 6031-001051 2-31 GUIDE-M-PAPER T2 JC61-00866A 2-32 SPRING ETC-ACTUATOR6G JC61-00485A SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000196 Service Manual 9-15 Samsung Electronics...

  • Page 146: Deve-Drive Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.7 Deve-Drive Ass’y Exploded View Service Manual 9-16 Samsung Electronics...
  • Page 147 GEAR-ITB CLEAN RDCN JC66-00469A GEAR-DEVE RDCN JC66-00468A GEAR-DEVE IDLE_Z41 JC66-00466A GEAR-DEVE IDLE_Z53 JC66-00467A IPR-BRKT-DEVE REAR JC70-00343A MOTOR DC-MAIN(BLDC) JC31-00021 A WASHER-PLAIN 6031-001255 ICT-PIN ADF JB70-00168A GEAR-DEVE DRIVE 1_Z25 JC66-00464A GEAR-DEVE CLUTCH 2_Z33 JC66-00463A SCREW-TAPTITE 6003-000269 SCREW-TAPTITE 6003-000301 Service Manual 9-17 Samsung Electronics...

  • Page 148: Main-Drive Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.8 Main-Drive Ass’y Exploded View Service Manual 9-18 Samsung Electronics...
  • Page 149 WASHER-PLAIN 6031-001255 RING-C 6044-000159 RING-E 6044-000231 Fuser ICT-PIN ADF JB70-00168A WASHER-PLAIN 6031-001491 SCREW-TAPTITE 6003-000269 Motor + Brkt - Rear SCREW-TAPTITE 6003-000269 Sol e noi d - Dupl e x + Brkt - Rear SCREW-TAPTITE 6003-000301 Service Manual 9-19 Samsung Electronics...

  • Page 150: Fuser Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.9 Fuser Ass’y Exploded View Service Manual 9-20 Samsung Electronics...
  • Page 151 LAMP-HALOGEN, 300W 4713-001178 220V LAMP-HALOGEN, 500W 4713-001176 220V PMO-ACTUATOR EXIT JC72-01056A SPRING ETC-ACTUATOR 6107-001205 PMO-GUIDE OUTPUT JC72-01063A THERMISTOR-NTC 1404-001310 NUT-HEXAGON 6021-000222 LABEL(R)-HV FUSER JC68-00407A 220V PMO-GUIDE INPUT JC72-01208A LABEL(P)-CAUTION,HOT_FU JC68-30928E SCREW-ASS’Y MACH 6006-001193 SCREW-TAPTITE 6003-000196 Service Manual 9-21 Samsung Electronics...

  • Page 152: Cassette Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.10. Cassette Ass’y Exploded View Service Manual 9-22 Samsung Electronics...
  • Page 153 PMO-GUIDE REAR JC72-01071A IPR-PLATE K/UP JC70-00357A IPR-FINGER JC70-00220A IPR-SPRING PLATE G/SIDE JC70-00358A IPR-GUIDE PLATE PAPER JC70-00356A SPRING ETC-KNOCK UP(270) 6107-001200 SPRING ETC-LOCKER JG61-70531A PMO-LOCKER PLATE JC72-01073A RPR-PAD CST JC73-10910A LABEL(R)-INSTRUCTION JC68-01174A LABEL(R)-HEIGHT XEROX JC68-00516A SCREW-TAPTITE 6003-000196 Service Manual 9-23 Samsung Electronics...

  • Page 154: Scf Cassette Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.11. SCF Cassette Ass’y Exploded View Service Manual 9-24 Samsung Electronics...
  • Page 155 IPR-GUIDE PLT PAPER JC70-10923A SPRING-CS 6107-001190 LETTER SPRING-CS 6107-001213 “SPRING ETC-LOCKER,PLATE” JG61-70531A PMO-LOCKER PLATE JC72-41210A PMO-DUMMY SIDE GUIDE(SCF) JC72-01237A RPR-PAD CST JC73-10910A LABEL(P)-INSTRUCTION CST JC68-01174A LABEL(R)-HEIGHT CST JC68-00709A LABEL(P)-LTR JC68-01227A LETTER LABEL(P)-A4 JC68-01232A SCREW-TAPTITE 6003-000196 Service Manual 9-25 Samsung Electronics...

  • Page 156: Frame Scf Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.12. Frame SCF Ass’y Exploded View 3-10 3-12 3-13 3-11 1-S9 2-S9 Service Manual 9-26 Samsung Electronics...
  • Page 157 RPR-ROLLER FEED SCF JC73-00115A 3-12 PBA SUB-SCF COVER SENSOR JC92-01502A 3-13 PBA SUB-SCF P_EMPTY SENSOR JC92-01501A FOOT-ML80 JC61-40001A CAM-CATCH JC66-00050A IPR-PLATE GROUND(A) JC70-00249A IPR-PLATE LOCKER(L) JC70-00377A IPR-PLATE LOCKER(R) JC70-00378A PMO-BASE DECO(SCF) JC72-01065A ELA UNIT-TERMINAL TR L JC96-01672A Service Manual 9-27 Samsung Electronics...
  • Page 158 O : Service available X : Service not available Description SEC.Code Q’ty Remark PMO-COVER TOP(SCF) JC72-01209A PMO-DOOR SIDE(SCF) JC72-01210A PMO-FRAME BASE(SCF) JC72-01211A PMO-COVER SENSOR(SCF) JC72-01235A CBF HARNESS-DRIVER GND JB39-00065A 15 m/m CBF HARNESS-SCF_8P JC39-00102A PBA SUB-SCF JC92-01539A SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000196 Service Manual 9-28 Samsung Electronics...

  • Page 159: Main Frame Exploded View

    EXPLODED VIEW & PARTS LIST 9.13 Main Frame Exploded View 1-17 1-1-2 1-10 1-14 1-1-5 1-1-3 1-15 1-1-1 1-1-4 1-20 1-11 1-18 17-2 17-1 17-5 17-6 1-16 17-4 1-12 17-9 17-8 17-7 1-19 17-3 1-13 Service Manual 9-29 Samsung Electronics...
  • Page 160 MEA UNIT -TERMINAL S JC97-01771A PMO-COVER OEM UPPER JC72-01146A CBF HARNESS-OPC_FUSE JC39-00229A 3-S5 SCREW-TAPTITE 6003-000119 3-S9 SCREW-TAPTITE 6003-000266 SHEET-HV HARNESS JC63-00248A MEA UNIT-BRKT HVPS JC97-01767A GUIDE-HVPS BOARD JC61-00838A IPR-BRKT HVPS LOWER JC70-00386A CABLE CLMP 6502-000132 Service Manual 9-30 Samsung Electronics...
  • Page 161 JC66-40911A “GEAR-EXIT,IDLE(Z17)” JC66-40964A IPR-GROUND PAPER GUIDE JC70-00446A PMO-COVER FUSER BASE JC72-01141A PMO-COVER HARNESS FUSER JC72-01145A PMO-LSU SHUTTER COVER JC72-01171A MEA UNIT-TERMINAL S JC97-01771A SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000152 SCREW-TAPTITE 6003-000179 SCREW-TAPTITE 6003-000196 SCREW-TAPTITE 6003-000266 SCREW-TAPTITE 6003-001256 Service Manual 9-31 Samsung Electronics...

  • Page 162: Front Frame Exploded View

    EXPLODED VIEW & PARTS LIST 9.14 Front Frame Exploded View Service Manual 9-32 Samsung Electronics...
  • Page 163 IPR-BRKT GUIDE HVPS R JC70-00385A IPR-BRKT EXIT HINGE F JC70-00406A IPR-ITB HINGE GROUND JC70-00419A IPR-ITB GUIDE TORSION JC70-00420A IPR-OPC GUIDE TORSION JC70-00421A IPR-OPC/ITB GROUND JC70-00422A IPR-OPC LOCK FRONT JC70-00423A IPR-OPC/LSU GROUND JC70-00424A IPR-SHUTTER TORTION JC70-00447A PMO-FRAME FRONT JC72-01144A Service Manual 9-33 Samsung Electronics...
  • Page 164 JC72-01184A PMO-LOCK COVER FRONT JC72-01185A PMO-RACK OPC JC72-01221A SPRING-CS 6107-001199 ITB TONER LIFTER PMO-GUIDE LOCK OPE F JC72-01225A SPONGE-DUST ITB COVER JC72-01283A PBA SUB-DEVE_OEM_KEY JC92-01533A SPRING-CS 6107-001214 FRAME LOCK SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000266 SCREW-TAPTITE 6003-000196 Service Manual 9-34 Samsung Electronics...

  • Page 165: Rear Frame Exploded View

    EXPLODED VIEW & PARTS LIST 9.15 Rear Frame Exploded View Service Manual 9-35 Samsung Electronics...
  • Page 166 PMO-LINK LOCK OPC JC72-01158A PMO-LOCK ITB JC72-01168A PMO-HOLDER GUIDE EXIT UP JC72-01216A MEA UNIT-TERMINAL S JC97-01771A CBF HARNESS-100M_GNDS JC39-00302A ELA UNIT-COVER OPEN SENSOR JC96-02876A SPRING-ES 6107-001214 SPRING-CS 6107-001196 SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000152 SCREW-TAPTITE 6003-000196 SCREW-TAPTITE 6003-000266 Service Manual 9-36 Samsung Electronics...

  • Page 167: Base Frame Exploded View

    EXPLODED VIEW & PARTS LIST 9.16 Base Frame Exploded View Service Manual 9-37 Samsung Electronics...
  • Page 168 PPR-SHEET/GUIDE PAPER JC72-00836A PMO-FRAME BASE JC72-01156A PMO-GUIDE SCT PAPER JC72-01161A PMO-PAPER GUIDE JC72-01172A PMO-BEARING SHAFT JC72-41191A SOLENOID-PICK UP JC33-00007B PBA SUB-TEMP JC92-01535A WASHER-PLAIN 6031-001255 CBF HARNESS-LIU GND JB39-00103A WASHER-E.T 6031-000120 SCREW-TAPTITE 6003-000266 SCREW-TAPTITE 6003-000196 SCREW-TAPTITE 6003-001256 Service Manual 9-38 Samsung Electronics...

  • Page 169: Mp Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.17 MP Ass’y Exploded View Service Manual 9-39 Samsung Electronics...
  • Page 170 PMO-PLATE KNOCK UP,MP JC72-00775A PMO-IDLE PICK UP MP JC72-41027A PMO-BUSHING_P/U,MP JC72-41364A RPR-RUBBER PICK UP,MP JC73-00089A PAD-MP(PLUS) JC69-00494A RPR-PAD KNOCK UP MP JC73-10906A PBA SUB-MP_EMPTY SENSOR JC92-01500A PMO-GEAR P/U MPF JC72-00056A SHEET-PAPER MP JC63-00240A SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000266 Service Manual 9-40 Samsung Electronics...

  • Page 171: Pick-Up Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.18 Pick-up Ass’y Exploded View Service Manual 9-41 Samsung Electronics...
  • Page 172 IPR-GROUND FEED JC70-00359A IPR-GUIDE INPUT JC70-00360A PMO-CAP CONNECTOR L JC72-00463A PMO-CAP CONNECTOR U JC72-00465A PMO-ACTUATOR EMPTY JC72-00719A PMO-SHAFT PICK UP JC72-00729A PMO-GUIDE PAPER JC72-01076A PBA SUB-P.EMPTY SENSOR JC92-01453A PMO-BEARING SHAFT JC72-41191A “PMO-BUSHING_P/U,MP” JC72-41364A RUBBER-PICK UP JC73-00149A Service Manual 9-42 Samsung Electronics...

  • Page 173: Feederass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.19 Feeder Ass’y Exploded View Service Manual 9-43 Samsung Electronics...
  • Page 174 PMO-PULLEY FEED L JC72-01110A BELT-TIMING GEAR 6602-001176 GEAR-FEED JC66-00332A PMO-PULLEY FEED S JC72-01111A PMO-BRKT FEED JC72-01134A PMO-PULLEY IDLE JC72-01112A RING-CS 6044-000001 SPRING-ETC FEED MID 6107-001210 SPRING ETC FEED MID A 6107-001211 SPRING ETC-FEED MP JC61-00481A SCREW-TAPTITE 6003-000196 Service Manual 9-44 Samsung Electronics...

  • Page 175: Guide Paper Exploded View

    Q’ty Remark ELA UNIT-GUIDE PAPER T2 JC96-02797A PMO-COVER FEED SENSOR JC72-01139A PBA SUB-FEED SENSOR JC92-01455A PMO-ACTUATOR FEED SENSOR JC72-01135A IPR-BRKT PAPER GUIDE JC70-00389A SHEET-PAPER GUIDE JC63-00235A PMO-GUIDE PAPER PATH JC72-01160A SPRING ETC-ACTUATOR JC61-00050A SCREW-TAPTITE 6003-000266 Service Manual 9-45 Samsung Electronics...

  • Page 176: Itb Cam Ass'y Exploded View

    EXPLODED VIEW & PARTS LIST 9.21 ITB Cam Ass’y Exploded View Service Manual 9-46 Samsung Electronics...
  • Page 177 CAM-ITB CLEANING JC66-00511A BUSH-D6/L4 JC61-00699A RING-E 6044-000125 PMO-DUMMY ITB CAM UPPER JC72-01155A ELA HOU-ITB_DRAWER JC96-02889C CHINA PMO-COVER CAM SHAFT JC72-01136A GUIDE-PTL SPRING JC61-00717A SPRING-PTL 6107-001203 RING-E S 6044-000001 PBA SUB-TEMP_2 JC92-01538A SCREW-TAPTITE 6003-000196 SCREW-SPECIAL 6009-001396 Service Manual 9-47 Samsung Electronics...

  • Page 178: Dummy Fuser Base Ass'y Exploded View

    O : Service available X : Service not available Description SEC.Code Q’ty Remark ELA UNIT-DUMMY FUSER BASE JC96-02795A PMO-DUMMY FUSER BASE JC72-01142A PMO-COVER FUSER AC JC72-01140A IPR-TERMINAL FU JC70-10961A CBF HARNESS-SMPS_AC WIRE JC39-00288A SCREW-TAPTITE 6003-000119 SCREW-TAPTITE 6003-000196 Service Manual 9-48 Samsung Electronics...

  • Page 179: Connection Diagram

    Connection Diagram 11. Connection Diagram Service Manual 11-1 Samsung Electronics...
  • Page 180 CONNECTION DIAGRAM Service Manual 11-2 Samsung Electronics...
  • Page 181 Connection Diagram Service Manual 11-3 Samsung Electronics...
  • Page 182 CONNECTION DIAGRAM Service Manual 11-4 Samsung Electronics...
  • Page 183 Connection Diagram Service Manual 11-5 Samsung Electronics...
  • Page 184 CONNECTION DIAGRAM Service Manual 11-6 Samsung Electronics...
  • Page 185 Connection Diagram Service Manual 11-7 Samsung Electronics...
  • Page 186 CONNECTION DIAGRAM Service Manual 11-8 Samsung Electronics...

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