Timing; Idle Timing Adjustment; Maximum Timing Adjustment - Mercury 40 Service Manual

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Timing

CAUTION
Engine may be timed while cranking engine with
starter motor. To prevent engine from starting
when being cranked, all spark plugs must be re-
moved.
1. Insert Spark Gap Tool (91-63998A1) into each
spark plug boot and attach alligator clips to good
engine ground.
2. Disconnect remote fuel line from engine.
3. Connect remote control electric harness to en-
gine wiring harness.
4. Remove throttle cable barrel from barrel retainer.

Idle Timing Adjustment

5. Connect timing light to No. 1 (TOP) spark plug
lead.
WARNING
While cranking engine, keep clear of propeller as
it may rotate.
6. Shift engine to neutral.
IMPORTANT: To time engine at cranking speed, a
fully charged battery must be used.
7. Hold throttle arm at idle position as shown below,
crank engine with starter motor and adjust idle
timing screw to align T.D.C. timing mark of fly-
wheel with timing pointer. Tighten locknut.
NOTE: Timing will be T.D.C. 2 after adjusting idle
RPM.
55039
TDC
10
0
10
a - Idle Timing Screw
b - Locknut
2C-2 - ELECTRICAL
a
b

Maximum Timing Adjustment

1. Hold control arm so that maximum spark ad-
vance screw is against stop. Crank engine with
starter motor and adjust maximum spark ad-
vance screw to align the specified BTDC timing
mark on flywheel with timing pointer. Tighten
locknut.
c
a - Control Arm
b - Spark Advance Screw
c - Locknut
NOTE: All timing adjustments made to engine under
cranking speed conditions should be verified with en-
gine running and adjustments made if necessary.
This is due to advance characteristics of individual ig-
nition systems.
b
a
51045
90-852572R1 JANUARY 1998

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Questions and answers

Dave Veasey
January 28, 2025

What size is the trim tab anode bolt for a Mariner 40hp EFI?

1 comments:
Mr. Anderson
February 10, 2025

The trim tab anode bolt for a Mercury 40hp EFI requires a 10mm socket.

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Dwayne
February 18, 2025

How much does 40hp weigh?

1 comments:
Mr. Anderson
February 18, 2025

The Mercury 40 HP outboard motor weighs 98 kg.

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Gary Andison
April 5, 2025

Throttle will not reease back to idle

1 comments:
Mr. Anderson
April 5, 2025

The throttle on a Mercury 40 may not return to idle because the throttle cable can get bound if the idle speed is changed without readjusting the throttle cable. When the throttle linkage binds, it can prevent proper throttle movement and affect shifting at the driver's console.

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Jim Hocking
April 8, 2025

I have in the Central African Republic a Mercury outboard 60 hp and would likt to get a wiring diagram for it...could you tell me how to get ome?

1 comments:
Mr. Anderson
April 9, 2025

You can obtain a wiring diagram for a Mercury 60 hp outboard motor from a Mercury Marine dealer.

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Steve Mecham
April 24, 2025

1999 mercury 40 hp. 2 stroke intake manifold tightening sequence

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