SEW-Eurodrive MOVIPRO ADC Manual
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SEW-Eurodrive MOVIPRO ADC Manual

Decentralized drive and application controller
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Drive Technology \ Drive Automation \ System Integration \ Services
Manual
Decentralized Drive and Application Controller
®
MOVIPRO
ADC
Functional Safety
Edition 06/2010
16896017 / EN

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Summary of Contents for SEW-Eurodrive MOVIPRO ADC

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Manual Decentralized Drive and Application Controller ® MOVIPRO Functional Safety Edition 06/2010 16896017 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General Information .................... 4 How to use this documentation ..............4 Structure of the safety notes ............... 4 Rights to claim under limited warranty ............5 Exclusion of liability..................5 Content of the documentation ..............5 Other applicable documentation ..............5 Copyright.....................

  • Page 4: General Information

    If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. Structure of the safety notes 1.2.1...

  • Page 5: Rights To Claim Under Limited Warranty

    MOVIPRO and to achieve the specified product characteristics and per- formance features. SEW-EURODRIVE assumes no liability for injury to persons or dam- age to equipment or property resulting from non-observance of these operating instruc- tions. In such cases, any liability for defects is excluded.

  • Page 6: Safety Conditions

    Safety Conditions Overview Safety Conditions Overview ® The requirement for safe operation is that the safety functions of MOVIPRO are prop- erly integrated into an application-specific higher-level safety function or safety system. The system or machine manufacturer has to make a risk analysis for this purpose. The required safety requirements and functions must be validated before startup.

  • Page 7: Installation Requirements

    Safety Conditions Installation requirements Installation requirements • You may only use SEW hybrid cables for safety-related applications with ® MOVIPRO • Do not shorten SEW hybrid cables. Use cables in their original lengths with prefabri- cated plug connectors. Ensure proper connections. •...

  • Page 8: Requirements For External Safety Controllers

    Safety Conditions Requirements for external safety controllers Requirements for external safety controllers [2] U 1593958923 [1] Safety relay with approval [4] Safety-related DC 24 V voltage supply [2] DC 24 V voltage supply [5] Reset button for manual reset [3] Fuses in accordance with the manufacturer's [6] Permitted emergency stop actuating device specifications of the safety relay A safety relay can be used as an alternative to a safety controller.

  • Page 9: Startup Requirements

    A restart may only be carried out after a manual reset of the safety circuit. • SEW-EURODRIVE recommends bipolar disconnection of the safety circuit. ® • The MOVIPRO unit input of the safety-related DC 24 V power supply has an input ®...

  • Page 10: Operation Requirements

    Safety Conditions Operation requirements Operation requirements • Operation is only allowed within the limits specified in the data sheets. This principle ® applies to the external safety relay as well as MOVIPRO and approved options. • The safety functions must be checked at regular intervals to ensure the faultless functionality.

  • Page 11: Axis Module With Safe Torque Off Sto

    Axis Module with Safe Torque Off STO Safe condition Axis Module with Safe Torque Off STO It was developed and tested according to the following safety requirements: • Performance level d according to EN ISO 13849-1 • Protection against restart in accordance with EN 1037 Safe condition ®...

  • Page 12: Safety Functions

    Axis Module with Safe Torque Off STO Safety functions INFORMATION Observe the restrictions in the "Restrictions (page 39)" chapter. Safety functions The following drive-related safety functions can be used: • STO (safe torque off according to IEC 61800-5-2) by disconnecting the safety- related DC 24 V supply.
  • Page 13 Axis Module with Safe Torque Off STO Safety functions • SS1(c) (safe stop 1, function variant c according to IEC 61800-5-2) by means of suit- able external control (e.g. safety relay with delayed disconnection) The following sequence is mandatory: – Decelerate the drive using an appropriate brake ramp specified via setpoints –...

  • Page 14: Connection Variants

    Axis Module with Safe Torque Off STO Connection variants Connection variants INFORMATION ® For technical data, refer to the "MOVIPRO ADC" operating instructions. 3.4.1 X5502: STO-IN (safety relay) WARNING ® No safe disconnection of MOVIPRO if the connection is bypassed. Severe or fatal injuries.
  • Page 15 MOVIPRO does not detect short circuits in the supply line. SEW-EURODRIVE therefore recommends to connect only STO signals to X5502 using a two-core cable, as shown in the figure. Manual – MOVIPRO® ADC – Functional Safety...
  • Page 16 MOVIPRO does not detect short circuits in the supply line. SEW-EURODRIVE therefore recommends to connect only STO signals to X5502 using a two-core cable, as shown in the figure. Manual – MOVIPRO® ADC – Functional Safety...
  • Page 17 MOVIPRO does not detect short circuits in the supply line. SEW-EURODRIVE therefore recommends to connect only STO signals to X5502 using a two-core cable, as shown in the figure. Manual – MOVIPRO® ADC – Functional Safety...

  • Page 18: Diagnostics

    Axis Module with Safe Torque Off STO Diagnostics Diagnostics The frequency inverter reports the unit status "Safe stop – active". Unit status 17 reported in the high byte of status word 1. Technical data ® For general technical data and approvals of MOVIPRO , refer to the respective operat- ing instructions.

  • Page 19: Safety-Related Brake Module

    Safety-Related Brake Module Safe condition Safety-Related Brake Module The safety-related brake module adds the safe SBC brake control function to the axis module. Safe condition Relating to the safety-related brake module, the de-energized condition of the con- nected brake is defined as safe condition. The safety concept is based on this. Safety concept •...

  • Page 20: Safety Functions

    Safety-Related Brake Module Safety functions Safety functions The following drive-related safety function can be used: • SBC (Safe Brake Control according to IEC 61800-5-2) The SBC function safely de-energizes the connected brake by disconnecting the safety-related control voltage. The control voltage must be disconnected using a suit- able external safety relay/safety controller.

  • Page 21: Profisafe Option S11

    PROFIsafe Option S11 Safe condition PROFIsafe Option S11 ® The PROFIsafe option S11 supplements MOVIPRO with a communication connection to an external safety controller via safety-related PROFIsafe communication. Safe condition The safe condition for the PROFIsafe option is defined as: •...
  • Page 22 PROFIsafe Option S11 Safety concept ® The following figure shows the PROFIsafe option S11 integrated in a MOVIPRO with axis module and safety-related brake module: +24 V 0V24 STO- STO+ [10] DO_M [12] PROFIsafe DO_P [11] 2752670347 ® [1] MOVIPRO [2] Frequency inverter [3] DC +24 V power supply unit [4] CPU...

  • Page 23: Safety Function

    PROFIsafe Option S11 Safety function Safety function The PROFIsafe option S11 provides the safety function in the form of safe outputs, which are controlled by a higher-level controller via PROFIsafe communication. Startup 5.4.1 Setting the PROFIsafe address ® Once you have connected the MOVIPRO unit with PROFIsafe option S11 to a DC 24 V power supply, you have to set the PROFIsafe unit address (= F Destination Address) in ®...
  • Page 24 PROFIsafe Option S11 Startup 5.4.2 Configuring the PROFIsafe option S11 in STEP7 ® To ensure fault-free operation of MOVIPRO with PROFIsafe, you need the optional package entitled "Distributed Safety" as of version V5.4 for configuration and parame- terization under STEP7. •...
  • Page 25 PROFIsafe Option S11 Startup ® Parameterizing the Select the F module in slot 1 of MOVIPRO PROFIsafe option Make a right-click to open the context menu, select "Properties", then the "PROFIsafe" or "F parameters" tab. Below is an example for a PROFIBUS unit. 1639207179 When the fieldbus or network systems starts up, the bus master sends the safety-related ®...
  • Page 26 PROFIsafe Option S11 Startup Parameter This parameter determines whether the ready counter (consecutive number) is to be in- "F_Check_SeqNr" cluded in the consistency check (CRC calculation) of the F user data telegram. The PROFIBUS version supports the following setting: • F_Check_SeqNr = "No check"...

  • Page 27: Data Exchange With Profisafe Option S11

    PROFIsafe Option S11 Data exchange with PROFIsafe option S11 Parameter This parameter defines a monitoring time in the failsafe PROFIsafe option S11. "F_WD_Time" A valid safety telegram must arrive from the F-CPU within this monitoring time. Other- wise the PROFIsafe option S11 reverts to safe status. Select a monitoring time of a sufficient length so that communication can tolerate mes- sage delays, but also sufficiently short enough for your safety application to run without restriction.
  • Page 28 PROFIsafe Option S11 Data exchange with PROFIsafe option S11 5.5.2 F periphery access of PROFIsafe option S11 in STEP7 For safety-related communication, PROFIsafe option S11 requires a total of 6 bytes for the PROFIsafe telegram portion and 6 bytes for the process image. Of these, 2 bytes (= 16 bits) constitute the actual safety-related I/O data (F user data), and the remaining 4 bytes are required for storing the telegram in accordance with the PROFIsafe specifi- cations (PROFIsafe header).
  • Page 29 PROFIsafe Option S11 Data exchange with PROFIsafe option S11 ACK_REI In order to reintegrate PROFIsafe option S11 after the fault has been corrected, user ac- knowledgement with positive edge of variable ACK_REI is required. Acknowledgement is only possible if variable ACK_REQ = 1. PASS_OUT Indicates whether PROFIsafe option S11 has been passivated.
  • Page 30 Flags may not be used as buffers for F data. INFORMATION SEW-EURODRIVE accepts no liability for the information provided in this example. This example does not represent a customer-specific solution. Its aim is simply to as- sist the reader.
  • Page 31 PROFIsafe Option S11 Data exchange with PROFIsafe option S11 9007200894683787 Manual – MOVIPRO® ADC – Functional Safety...
  • Page 32 PROFIsafe Option S11 Data exchange with PROFIsafe option S11 9007200894687371 Manual – MOVIPRO® ADC – Functional Safety...

  • Page 33: Response Times

    PROFIsafe Option S11 Response times Response times Response times play a decisive role in the design and execution of safety functions of systems and machines. In order to match the response time to the requirements of a safety function, always take the entire system from sensor (or control device) to actuator into account.
  • Page 34 PROFIsafe Option S11 Diagnostics 5.7.2 PROFIsafe timeout WARNING Automation reintegration can also be set in the safety controller. Severe or fatal injuries. • Automatic reintegration must not be used in safety-related applications. If safety-related PROFIsafe communication is interrupted or delayed, the PROFIsafe option S11 also responds with passivation after the adjustable monitoring time "F_WD_Time"...
  • Page 35 PROFIsafe Option S11 Diagnostics Diagnostic mes- The table below shows the diagnostic messages of the PROFIsafe layer: sages of the Byte 11 PFOFIBUS diagnostic text PFOFIBUS diagnostic text PROFIsafe layer (German) (English) Kein Fehler – / 64 F_Dest_Add stimmt nicht überein Mismatch of F_Dest_Add / 65 F_Dest_Add ist ungültig...
  • Page 36 PROFIsafe Option S11 Diagnostics 5.7.4 Safety diagnostics via PROFINET IO The status of PROFIsafe communication and error messages of the PROFIsafe option S11 are reported to the PROFINET-IO controller where they can then be diagnosed. Diagnostic mes- The table below shows the diagnostic messages of the PROFIsafe layer: sages of the PFOFINET diagnostic text PFOFINET diagnostic text...
  • Page 37 PROFIsafe Option S11 Diagnostics 5.7.5 Error table for PROFIsafe option S11 Error code/designation Response Cause Measure No error – – – Internal sequence • F-DO_STO = 0 Safety electronics faulty, possibly • Check the installation (EMC) error due to EMC influence •...

  • Page 38: Technical Data

    PROFIsafe Option S11 Technical data Technical data ® The technical data and approvals (CE, UL, etc.) of the respective basic MOVIPRO unit ® apply to the entire MOVIPRO system with PROFIsafe option S11. They are listed in the respective operating instructions. The table below specifies the technical data of PROFIsafe option S11: Characteristic safety values of the PROFIsafe option S11 Approved safety class...

  • Page 39: Restrictions

    Restrictions Restrictions • Note: The standard brakes of brakemotors are usually not designed to be safety-re- lated. They are not part of the safety functions described in this documentation. If the motor brake fails, the drive can coast for much longer depending on the appli- cation, i.e.

  • Page 40: Address List

    Address List Address List Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Service Compe- Central SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 41 Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21 Service Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar 1619 Garin http://www.sew-eurodrive.com.ar Australia Assembly Melbourne SEW-EURODRIVE PTY. LTD. Tel. +61 3 9933-1000 Sales 27 Beverage Drive Fax +61 3 9933-1003 Service Tullamarine, Victoria 3043 http://www.sew-eurodrive.com.au enquires@sew-eurodrive.com.au Sydney SEW-EURODRIVE PTY.
  • Page 42 Tel. +237 33 431137 Rue Drouot Akwa Fax +237 33 431137 B.P. 2024 electrojemba@yahoo.fr Douala Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, ON L6T 3W1 http://www.sew-eurodrive.ca l.watson@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO.
  • Page 43 Address List Colombia Assembly Bogotá SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50 Sales Calle 22 No. 132-60 Fax +57 1 54750-44 Service Bodega 6, Manzana B http://www.sew-eurodrive.com.co Santafé de Bogotá sewcol@sew-eurodrive.com.co Croatia Sales Zagreb KOMPEKS d. o. o. Tel. +385 1 4613-158...
  • Page 44 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il office@liraz-handasa.co.il Italy Assembly Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 799781 Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it sewit@sew-eurodrive.it...
  • Page 45 No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexico Assembly Quéretaro SEW-EURODRIVE MEXICO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
  • Page 46 Service NL-3044 AS Rotterdam http://www.vector.nu Postbus 10085 info@vector.nu NL-3004 AB Rotterdam New Zealand Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627 Sales P.O. Box 58-428 Fax +64 9 2740165 Service 82 Greenmount drive http://www.sew-eurodrive.co.nz East Tamaki Auckland sales@sew-eurodrive.co.nz Christchurch SEW-EURODRIVE NEW ZEALAND LTD.
  • Page 47 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV floor office@dipar.rs SCG-11000 Beograd Singapore Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701 Sales No 9, Tuas Drive 2 Fax +65 68612827 Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg Singapore 638644 sewsingapore@sew-eurodrive.com...
  • Page 48 7 Christie Crescent Fax +27 13 752-8008 Vintonia robermeyer@sew.co.za P.O.Box 1942 Nelspruit 1200 South Korea Assembly Ansan-City SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051 Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056 Service 1048-4, Shingil-Dong http://www.sew-korea.co.kr Ansan 425-120 master.korea@sew-eurodrive.com...
  • Page 49 Hayward, CA 94544 cshayward@seweurodrive.com Additional addresses for service in the USA provided on request! Venezuela Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804 Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275 Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve...

  • Page 50: Index

    Index Index Cable length ............17 GSD file, see configuration software .....24 Cables Requirements............7 Checking disconnecting devices ......9 Hybrid cables ............7 Communication PROFIsafe option S11 ........21 Configuration software Notes GSD file..............24 Designation in the documentation .......4 STEP7..............24 Connection Safety relay ............14 Parameter Connection regulations ..........7 F_Check_SeqNr ..........26...
  • Page 51 Index Safety relay Connection............14 Requirements SBC ...............20 Approved units .............6 Diagnostics ............18 Installation............7 Section-related safety notes ........4 Operation ............10 Signal words in the safety notes ......4 Overview ..............6 STEP7 ..............24 Safety circuit ............9 Safety controllers and relays........8 Connection variants ...........14 Startup ..............9 Diagnostics ............18 Response sequence...
  • Page 56 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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