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Toro Z MASTER Z500 series Setup Instructions

Gasoline engine
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Download this manual See also: User Manual
Z500 Series Z Master® Gasoline Engine
Mowers
Model No. All Z500 Series Gasoline Engine Mower Models

Loose Parts

Use the chart below to verify that all parts have been shipped.
Step
1
No parts required
2
No parts required
3
Rear wheels
Roll bar, right section
Roll bar, left section
Roll bar, center section
Bolt, (3/8 x 1 inch)
4
Curved washer
Flange nut, (3/8 inch)
Bolt, (1/2 x 3–1/4 inch)
Flange nut, (1/2 inch)
Control lever, right
Control lever, left
5
Bolt (3/8 x 1 inch) (2 assembled)
Curved washer (3/8 inch) (2
assembled)
Seat
6
Flange nuts
7
No parts required
Air cleaner
8
Hose Clamp
Air cleaner
Hose Clamp
9
Screws
Front engine cover
Number 2 general purpose lithium
10
base or molybdenum base grease.
(Purchase separately.)
11
No parts required
12
No parts required
© 2007—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Description
Register at www.Toro.com.
Form No. 3358-222 Rev A

Setup Instructions

Qty.
–
Remove parts from the crate.
–
Check the tire pressure.
2
Install the drive wheels.
1
1
1
8
Install the Rollover Protection
System (ROPS).
8
8
2
2
1
1
Install the motion control levers.
4
4
1
Install the seat.
4
–
Charge the battery.
1
Install the air cleaner (Models with
Kohler engines only).
1
1
1
Install the air cleaner (Models with
Kawasaki engines only).
4
1
1 tube
Check the spindles for grease.
–
Prepare the side discharge chute.
–
Check the engine oil level.
Original Instructions (EN)
Use
Printed in the USA.
All Rights Reserved

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Summary of Contents for Toro Z MASTER Z500 series

  • Page 1: Setup Instructions

    No parts required Prepare the side discharge chute. – No parts required Check the engine oil level. Register at www.Toro.com. Original Instructions (EN) © 2007—The Toro® Company Printed in the USA. 8111 Lyndale Avenue South All Rights Reserved Bloomington, MN 55420...

  • Page 2: Checking The Tire Pressure

    Step Description Qty. – No parts required Add fuel to the machine. Check the machine before delivery – No parts required to the customer. Operator’s Manual Parts Catalog Engine Owner’s Manual Delivering the machine to the customer. Registration Card Safety Video Step Removing Parts from the Crate...

  • Page 3: Installing The Roll Over Protection System

    Figure 5 Figure 2 5. Torque the wheel nuts to 95 ft-lb (128 N·m). 6. Remove the jack-stands. 2. Raise the back of the machine up and support it with jack-stands (Figure 3). Step Installing the Roll Over Protection System Parts needed for this step: Roll bar, right section Roll bar, left section...
  • Page 4 Figure 6 2. Install the lanyard clips onto the long bolts (1/2 x 3-1/4 inch). Note: Make sure the bent tab points toward the head of the bolt. Figure 8 5. Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards Figure 7...

  • Page 5: Installing The Motion Control Levers

    6. Torque all lower fasteners, attached to the machine frame, to 30 ft-lb. 7. Tighten the center roll bar bolts (1/2 x 3-1/4 inch) so it rotates freely with some resistance. Note: No more than one thread should be exposed outside the nut. Figure 11 2.

  • Page 6: Installing The Seat

    Step Installing the Seat Parts needed for this step: Seat Flange nuts Procedure Figure 14 1. Remove the seat from the crate. 2. Position the seat into the holes in the seat frame (Figure 13). Step Charging the Battery No Parts Required Procedure Charging the battery produces gasses that Figure 13...
  • Page 7 Figure 17 Figure 15 4. Align the holes in the air cleaner bracket with holes in the valve covers (Figure 18). Step Installing the Air Cleaner on Kohler Engines Parts needed for this step: Air cleaner Figure 18 Hose Clamp Procedure 5.
  • Page 8 Step 3. Remove the hose from the air cleaner and install it onto the air intake on the engine. This will make it easier to install the hose when the air cleaner is installed to the engine (Figure 20 and Figure 22). Installing the Air Cleaner on Kawasaki Engines Parts needed for this step:...
  • Page 9 Step 7. Align the holes in the air cleaner bracket with holes in the valve covers (Figure 24). 8. Install the long carburetor bolts into the air cleaner base and into the carburetor (Figure 23). Checking the Spindles for Grease Parts needed for this step: Number 2 general purpose lithium base 1 tube...

  • Page 10: Checking The Side Discharge Chute

    Step Checking the Side Discharge Chute No Parts Required Procedure If there are plastic ties holding the side discharge chute up, remove them and lower the chute into place. Figure 27 3. Check the tensioning arm for grease An uncovered discharge opening could (Figure 28).

  • Page 11: Adding Fuel To The Machine

    Step Adding Fuel to the Machine No Parts Required Procedure Add gasoline to the machine before starting it. Refer to your Operator’s Manual. for the correct fuel and procedure. Figure 29 4. L end of spring, place 1. Grass Deector behind deck edge before installing bolt 2.
  • Page 12 Step Checking the Machine Before Delivery to the Customer No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures.
  • Page 13 Step Delivering the Machine to the Customer Parts needed for this step: Operator’s Manual Parts Catalog Engine Owner’s Manual Registration Card Safety Video Procedure At delivery, Fill in the model and serial number and complete the items listed in the following table and initial each when finished.
  • Page 14 Describe the post sale service procedures for your store. Assist the customer in lling out and mailing the registration card or register online at www.Toro.com Make sure that the customer receives the Operator’s Manual, Parts Catalog, Engine Owner’s Manual, Set Up Instructions, and safety video.

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