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Toro Z500 Series Z Master Setup Instructions

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Download this manual See also: Operator's Manual
Z500 Series Z Master

Loose Parts

Use the chart below to verify all parts have been shipped.
Note: Retain the bolts that hold the center rollbar to the packaging. These are used to install the center rollbar.
Step
1
2
3
4
No parts needed
5
6
Nuts (installed on the seat)
7
(Purchase from a battery supply outlet.)
8
Air cleaner
Hose clamp
9
Air cleaner
Hose clamp
10
Number 2 general purpose lithium base or
molybdenum base grease. (Purchase
separately.)
11
No parts needed
E 2003-The Toro Company
8111 Lyndale Ave., Blomington, MN 55420, USA
Description
Printed in the USA
All Rights Reserved
r
Mowers
Qty.
-
Raising the machine up
1
1
1
4
Installing the roll over protection system
8
(ROPS)
6
2
2
2
2
Installing the drive wheels
-
Checking the tire pressure
1
1
Installing the motion control levers
4
4
1
Installing the seat
4
80
Activating the battery
Ounces
1
Installing the air cleaner on KohlerR
engines
1
1
Installing the air cleaner on 25hp
KawasakiR engines
1
1 tube
Greasing the bearings
-
Preparing the side discharge chute
Register your product at www.Toro.com
Form No. 3352-977

Setup Instructions

Use
Original Instructions (EN)

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Summary of Contents for Toro Z500 Series Z Master

  • Page 1: Table Of Contents

    Form No. 3352–977 Z500 Series Z Master Mowers Setup Instructions Loose Parts Use the chart below to verify all parts have been shipped. Note: Retain the bolts that hold the center rollbar to the packaging. These are used to install the center rollbar.

  • Page 2: No Parts Needed

    Step Description Qty. No parts needed. – Checking the machine before delivery Operator’s Manual Engine Owner’s Manual Delivering the Machine to the Customer Parts Catalog Safety video Registration card Step Step Raising the Machine Up Installing the Roll Over Protection System (ROPS) Parts needed for this step: Parts needed for this step: None...
  • Page 3 3. Lightly oil the ends m–7432 of the center roll bar section. 4. Loosely install the center roll bar section, using 2 bolts (1/2 x 3-1/4 inches) and 2 flange nuts (1/2 inch). Note: Make sure the bolts are installed on the outside of the roll bar.

  • Page 4: Wheels

    6. Torque all lower 8. Tighten the m–7406 m–7432 fasteners, attached to front handles the machine frame, to against the 30 ft–lb. center roll bar ends. 7. Tighten the center roll bar bolts (1/2 x 3-1/4 inches) so it rotates freely with some resistance.

  • Page 5: Control Lever-Right

    Step Step Checking the Tire Pressure Installing the Motion Control Levers Parts needed for this step: Parts needed for this step: None Qty. Part Procedure Control lever–right Check the air pressure Control lever–left in the front and rear tires. Bolt, 3/8 x 1 inch (2 assembled) Pressure: 13 psi Curved washer, 3/8 inch (2 assembled) (90 kPa)

  • Page 6: Seat

    Step Installing the Seat Parts needed for this step: Qty. Part Seat Flange nuts (installed on the seat) Procedure 1. Remove the seat from the crate. 2. Remove the 4 flange nuts from the studs on the bottom of the seat. 3.

  • Page 7: Bulk Electrolyte With 1.265 Specific Gravity

    1. Remove the battery. Step Refer to the Operator’s Manual for instructions. Important: Do not add electrolyte while the battery is in the machine. You could spill it, causing corrosion. Activating the Battery Parts needed for this step: Qty. Part Bulk electrolyte with 1.265 specific gravity ounces (Purchase from a battery supply outlet.)
  • Page 8 Warning 3. Remove the plastic plugs. Charging the battery produces gasses that can explode and cause serious injury. Keep cigarettes, sparks and flames away from the battery. Make sure the ignition switch is off. Ventilate when charging or using the battery in an enclosed space.
  • Page 9 6. Install the hose into Step the air cleaner base. m–7294 Installing the Air Cleaner on 25hp Kawasaki Engines 7. Align the holes in the air cleaner bracket with holes in the valve Parts needed for this step: covers. 8. Install the long Qty.
  • Page 10 Step Checking the Spindles for Grease Parts needed for this step: Qty. Part 1 tube Number 2 general purpose lithium base or molybdenum base grease. (Purchase separately.) Procedure m–6822 Important: Check the cutting unit spindles to 3. Install the belt covers. make sure they are greased before starting the engine.
  • Page 11 Step Checking the Machine Before Delivery to the Customer Parts needed for this step: None Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures.
  • Page 12 Step Delivering the Machine to the Customer Parts needed for this step: Qty. Part Operator’s Manual Parts Catalog Engine Owner’s Manual Registration card Safety video Procedure At delivery, complete the items listed in the following table and initial each when finished. Model Number: Serial Number:...
  • Page 13 Describe the post sale service procedures for your store. Assist the customer in filling out and mailing the registration card or register online at www.Toro.com. Make sure that the customer receives the Operator’s Manual, Parts Catalog, and Engine Owner’s Manual, Set Up Instructions, and safety video.

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Z master z500 series

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