Related Manuals for Toro 03678
Summary of Contents for Toro 03678
- Page 1 Form No. 3398-608 Rev A Reelmaster ® 5610 Traction Unit Model No. 03678—Serial No. 316000001 and Up *3398-608* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Safety ................4 Accessing the Fuses ..........46 Safe Operating Practices........... 4 Drive System Maintenance .........46 Toro Riding Mower Safety ........6 Adjusting the Traction Drive for Neutral....46 Sound Power Level ..........7 Adjusting the Rear-Wheel Toe-In......47 Sound Pressure Level..........7 Cooling System Maintenance ........47... -
Page 4: Safety
Preparation Safety • While mowing, always wear substantial, slip-resistant footwear, long trousers, safety glasses, and ear protection. This machine has been designed in accordance with Long hair, loose clothing, or jewelry may get tangled in EN ISO 5395:2013 and ANSI B71.4-2012 and meets moving parts. -
Page 5: Maintenance And Storage
• • Before attempting to start the engine, disengage all blade Use care when loading or unloading the machine into a attachment clutches, shift into neutral, and engage the trailer or truck. parking brake. • Use care when approaching blind corners, shrubs, trees, •... -
Page 6: Toro Riding Mower Safety
When a person or pet appears unexpectedly in or near the mowing area, stop mowing. Careless operation, combined The following list contains safety information specific to Toro with terrain angles, ricochets, or improperly positioned products or other safety information that you must know that guards can lead to thrown-object injuries. -
Page 7: Sound Power Level
Keep everyone away. • To ensure safety and accuracy, have your Toro Distributor check the maximum engine speed with a tachometer. Maximum governed engine speed should be 3300 rpm. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7272 1. Cutting/dismemberment hazard; fan—stay away from moving parts. 110-8921 1. - Page 9 117–2718 93-6688 1. Warning—read the 2. Cutting hazard of hand or instructions before foot—stop the engine and servicing or performing wait for moving parts to maintenance. stop. 121–5644 Battery Symbols 1. Light switch 6. Slow Some or all of these symbols are on your battery 2.
- Page 10 110-8973 (Affix over part no. 110–8869 for CE*) * This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN ISO 5395:2013. The conservative maximum slope angles indicated for operation of this machine are prescribed by and required by this standard.
- Page 11 125-8753 1. Read the Operator's Manual for more maintenance information.
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Page 12: Setup
No parts required Adjust the turf-compensation spring. Rear weights (size varies with Install the rear weights (order from your Varies configuration). Toro Distributor). Hood-latch assembly Install the CE hood latch. Washer Cutting-unit kickstand Install the cutting-unit kickstand. Media and Additional Parts Description Qty. -
Page 13: Adjusting The Control-Arm Position
2. Remove and discard the shipping brackets. 3. Remove the cutting units from the cartons. Assemble and adjust as described in the cutting unit Operator's Manual. Adjusting the Control-Arm 4. Ensure that the counterweight (Figure 3) is installed to Position the proper end of the cutting unit as described in the counterweight Installation Instructions. - Page 14 Figure 5 1. Opposite carrier-frame tab 2. Rod bracket D. Mount the rod bracket to the cutting unit tabs with the carriage bolts and nuts (Figure Important: On cutting unit 4 (left front) and cutting unit 5 (right front), use the rod-bracket mounting nuts to install the hose guides to the front of the cutting-unit tabs (Figure 6...
- Page 15 B. Insert the lift-arm yoke onto the carrier-frame shaft (Figure 10). C. Insert the lift-arm shaft into the lift arm and secure it with the washer and lynch pin (Figure 11). 10. Insert the cap over the carrier-frame shaft and lift-arm yoke.
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Page 16: Adjusting The Turf-Compensation Spring
Figure 14 1. Turf-compensation spring 3. Spring rod 2. Hairpin cotter 4. Hex nuts Figure 13 2. Tighten the hex nuts on the front end of the spring rod 1. Reel-drive motor 2. Mounting bolts until the compressed length of the spring is 15.9 cm (6.25 inches) as shown in Figure Note: When operating on rough terrain decrease the... -
Page 17: Installing Rear Weights
The machine complies with EN ISO 5395:2013 and ANSI B71.4-2012 standards when equipped with rear weights and/or 41 kg (90 lb) of calcium chloride ballast in the rear wheels. Use the following charts to determine the combinations of weights required for your configuration. Order parts from your Authorized Toro Distributor. Weight P/N 110-8985-03... -
Page 18: Installing The Ce Hood Latch
• Position the appropriate amount of weight on the top and/or bottom of the rear bumper. • Mount the weight(s) and the traction manifold to the bumper with the 3 bolts, washers, and spacers previously removed (Figure 15B). Note: Do not use the spacers when installing more than 2 weights under the bumper (Figure 15C). -
Page 19: Product Overview
Product Overview Controls Seat-Adjusting Controls The seat-adjusting lever (Figure 20) allows you to adjust the seat fore and aft. The weight-adjusting knob adjusts the seat for the operator's weight. The weight gauge indicates when the seat is adjusted to the weight of the operator. The height-adjusting knob adjusts the seat for the operator's height. -
Page 20: Key Switch
Key Switch parking brake, press the brake pedal until the parking brake latch retracts. The key switch (Figure 22) has 3 positions: O , and S REHEAT TART Lower Mow/Raise Control Lever This lever (Figure 22) raises and lowers the cutting units and also starts and stops the reels when the reels are enabled in the mow mode. - Page 21 Using the InfoCenter LCD Display The InfoCenter LCD display shows information about your machine such as the operating status, various diagnostics and other information about the machine (Figure 26) There is a splash screen and main information screen of the InfoCenter.
- Page 22 Indicates when the cutting units are faults. Refer to the Service being lowered Manual or your Authorized Toro Distributor for more Indicates when the cutting units are information on the F being raised AULTS...
- Page 23 The D menu Controls the speed of the front IAGNOSTICS IAGNOSTICS RONT ACKLAP PEED displays the state of each reels in backlap mode. machine switch, sensor, and Controls the speed of the rear ACKLAP PEED control output. You can use reels in backlap mode.
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Page 24: Specifications
Contact your Authorized Service Dealer or Width of cut 254 cm (100 inches) Distributor or go to www.Toro.com for a list of all approved Length 282 cm (111 inches) attachments and accessories. -
Page 25: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Lower the cutting units to the ground, set the parking brake and remove the key from the ignition switch before servicing or making adjustments to the machine. -
Page 26: Checking The Level Of The Engine Oil
Preferred oil: SAE 15W-40—above: -17° C (0° F) • Alternate oil: SAE 10W-30 or 5W-30: all temperatures Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. Figure 30 1. Park the machine on a level surface, stop the engine, 1. -
Page 27: Adding Fuel
Adding Fuel Use only clean, fresh diesel fuel or biodiesel fuels with low (<500 ppm) or ultra low (<15 ppm) sulfur content. The minimum cetane rating should be 40. Purchase fuel in quantities that can be used within 180 days to ensure fuel freshness. -
Page 28: Checking The Hydraulic Fluid
• If this is not possible, then fuel such equipment Alternative fluids: If the Toro fluid is not available, other on a truck or trailer from a portable container, conventional, petroleum-based fluids may be used, provided rather than from a fuel-dispenser nozzle. -
Page 29: Checking The Reel-To-Bedknife Contact
Important: Mobil EAL EnviroSyn 46H is the only synthetic biodegradable fluid approved by Toro. This Checking the Reel-to-Bedknife fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a wide range of Contact temperature conditions. This fluid is compatible with... -
Page 30: Bleeding The Fuel System
forward traction speed to 6.4 km/h (4 mph) to match the reverse traction speed (all 8 spacers moved to the top of the mow-speed control). With the engine at high idle, proceed forward with the mow speed control stop engaged and ride the brake for 15 seconds. -
Page 31: Adjusting The Lift-Arm Counterbalance
Crank the engine for no longer than 15 seconds. Release the key when the engine starts. If the engine does not start, turn key to the O position and then to the O position for 6 seconds. Repeat this REHEAT process as required. -
Page 32: Locating The Jacking Points
Important: Do not push or tow the machine faster than 3.0 to 4.8 km/h (2 to 3 mph) because internal transmission damage may occur. The bypass valve must be open whenever you push or tow the machine. 1. The bypass valve is located on the left side of the hydrostat (Figure 37). -
Page 33: Transporting The Machine
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury. -
Page 34: Loading The Machine
Loading the Machine Use extreme caution when loading the machine onto a trailer or a truck. Use a full-width ramp that is wide enough to extend beyond the front tires of the machine instead of individual ramps for each tire (Figure 41). -
Page 35: Setting The Reel Speed
Setting the Reel Speed To achieve a consistent, high quality of cut and a uniform after-cut appearance, it is important that you set the reel speed to the proper setting. Adjust the reel speed as follows: Note: You may need to increase or decrease the reel speed to compensate for varying turf conditions. 1. -
Page 36: Understanding The Diagnostic Light
Understanding the Diagnostic 2. Turn the key switch to the O position, but do not start the machine. Light 3. Locate the appropriate switch function in the diagnostics menu on the InfoCenter. The machine is equipped with a diagnostic light which indicates if the electronic controller senses an electronic 4. -
Page 37: Operating Tips
Operating Tips Familiarization Before mowing grass, practice operating the machine in an open area. Start and stop the engine. Operate in forward and reverse. Lower and raise the cutting units and engage and disengage the reels. When you feel familiar with the machine, practice operating up and down slopes at different speeds. -
Page 38: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 94 to 122 N∙m (70 to 90 ft-lb ). After the first hour •... -
Page 39: Daily Maintenance Checklist
3. Immediately after every washing, regardless of the interval listed Notation for Areas of Concern Inspection performed by: Item Date Information Important: Refer to your engine operator's manual for additional maintenance procedures. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. -
Page 40: Service Interval Chart
Service Interval Chart Figure 45 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Greasing the Bearings and Bushings If you operate the machine under normal conditions, lubricate... - Page 41 • • Lift-arm pivots (1 each) (Figure Axle-steering pivot (1) (Figure • Cutting-unit carrier-frame and pivot (2 each) (Figure Figure 51 • Steering-cylinder ball joints (2) (Figure Figure 48 • Lift-arm-pivot shaft (1 each) (Figure Figure 52 Figure 49 • Brake pedal (1) (Figure •...
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Page 42: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Check the air-cleaner body for damage which could cause an air leak. Replace it if it is damaged. Check the whole intake system for leaks, damage, or loose hose clamps. Service the air-cleaner filter only when the service indicator (Figure 54) requires it. -
Page 43: Adjusting The Throttle
4. While pulling the throttle cable to remove any slack, tighten the throttle-cable connector. Note: When tightened, the cable pivot must be free to swivel on the injection-pump lever arm. 5. If the throttle does not stay in position during operation, increase the torque on the locknut, used to set the friction device on the throttle lever. -
Page 44: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in Figure 59 an open area, when the engine is off and is cold. -
Page 45: Electrical System Maintenance
Electrical System Maintenance Important: Before welding on the machine, disconnect both cables from the battery, both wire harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system. Servicing the Battery WARNING Figure 60 1. -
Page 46: Accessing The Fuses
Accessing the Fuses Drive System Maintenance There are 8 fuses in the electrical system. The fuse block (Figure 61) is located behind the control arm access panel. Adjusting the Traction Drive for Neutral The machine must not creep when the traction pedal is released. -
Page 47: Adjusting The Rear-Wheel Toe-In
Cooling System WARNING The engine must be running so that the final Maintenance adjustment of the traction adjustment cam can be performed. This could cause personal Removing Debris from the injury. Cooling System Keep hands, feet, face, and other body parts away from the muffler, other hot parts of the Service Interval: Before each use or daily—Remove debris engine, and any rotating parts. -
Page 48: Brake Maintenance
Brake Maintenance Adjusting the Parking Brakes Adjust the brakes when there is more than 2.5 cm (1 inch) of free travel (Figure 68) of the brake pedal, or when more holding force is required. Free travel is the distance the brake pedal moves before you feel braking resistance. -
Page 49: Adjusting The Parking-Brake Latch
Adjusting the Parking-Brake Belt Maintenance Latch Checking and Tensioning the If the parking brake fails to engage and latch, adjust the brake pawl. Alternator Belt 1. Loosen the 2 screws securing the parking-brake pawl Service Interval: After the first 8 hours to the frame (Figure 70). -
Page 50: Hydraulic System Maintenance
Change hydraulic fluid after every 800 operating hours, in normal conditions. If the fluid becomes contaminated, contact your Authorized Toro Distributor to flush the system. Contaminated fluid looks milky or black when compared to clean oil. 1. Stop the engine and raise the hood. -
Page 51: Checking The Hydraulic Lines And Hoses
6. Install the filter by hand until the gasket contacts the Use the hydraulic-system test ports to test the pressure in mounting surface, then rotate it an additional 1/2 turn. the hydraulic circuits. Contact your local Toro distributor for 7. Repeat the procedure on the other filter. assistance. -
Page 52: Cutting Unit System Maintenance
Cutting Unit System Maintenance Backlapping the Cutting Units WARNING Contact with the reels or other moving parts can result in personal injury. • Keep fingers, hands, and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. -
Page 53: Storage
B. Clean the battery, terminals, and posts with a wire brush and baking-soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. g021209 D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 54 Notes:...
- Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.