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- Page 1 Form No. 3401-110 Rev A Reelmaster ® 5610 Traction Unit Model No. 03678—Serial No. 316000501 and Up *3401-110* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Safety ................4 Adjusting the Traction Drive for Neutral....42 Safe Operating Practices........... 4 Adjusting the Rear Wheel Toe-in ......43 Toro Riding Mower Safety ........6 Cooling System Maintenance ........43 Sound Power Level ..........7 Removing Debris from the Cooling System ....43 Sound Pressure Level.......... -
Page 4: Safety
Preparation Safety • While mowing, always wear substantial, slip-resistant This machine meets or exceeds EN ISO 5395:2013 and ANSI footwear, long trousers, and ear protection. Tie back long B71.4-2012 specifications in effect at time of production, hair. Do not wear jewelry. when equipped with rear weight. -
Page 5: Maintenance And Storage
• • Mow only in daylight or in good artificial light. Keep hands and feet away from the cutting units. • Before attempting to start the engine, disengage all blade • Look behind and down before backing up to be sure of attachment clutches, shift into neutral, and engage the a clear path. -
Page 6: Toro Riding Mower Safety
Do not resume The following list contains safety information specific to Toro mowing until the area is cleared. products or other safety information that you must know that is not included in the CEN, ISO, or ANSI standard. -
Page 7: Sound Power Level
Sound Power Level Vibration Level This unit has a guaranteed sound power level of 105 dBA, Hand-Arm which includes an Uncertainty Value (K) of 1 dBA. Measured vibration level for right hand = 0.77 m/s Sound power level was determined according to the Measured vibration level for left hand = 0.84 m/s procedures outlined in ISO 11094. - Page 8 110-0986 106-6755 1. Press the brake pedal and parking brake pedal to set the 1. Engine coolant under 3. Warning—do not touch the parking brake. pressure. hot surface. 2. Explosion hazard—read 4. Warning—read the 2. Press the brake pedal to apply the brake. the Operator's Manual.
- Page 9 Battery Symbols Some or all of these symbols are on your battery. 120–4158 1. Explosion hazard 6. Keep bystanders a safe 3. Engine—preheat 1. Read the Operator’s distance from the battery. Manual. 2. No fire, open flame, or 7. Wear eye protection; 2.
- Page 10 133-2930 1. Warning—read the Operator's Manual; do not operate this 4. Tipping hazard—slow the machine before turning; do not turn machine unless you are trained. at high speeds; only drive on slopes with the cutting units lowered; always wear a seatbelt. 2.
- Page 11 125-8753 1. Read the Operator's Manual for more maintenance information.
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Page 12: Setup
No parts required Adjust the turf-compensation spring. Rear weights (size varies with Install rear weights (order from your Varies configuration). Toro Distributor). Hood latch assembly Install the CE hood latch. Washer Install the cutting-unit kickstand. Cutting-unit kickstand Media and Additional Parts Description Qty. -
Page 13: Installing The Cutting Units
Figure 3 Figure 2 1. Counter weight 1. Control arm 3. Bolts (2) 2. Retaining brackets 5. All the cutting units are shipped with the turf-compensation spring mounted to the right side of 2. Rotate the control arm to the desired position and the cutting unit. - Page 14 Figure 6 Figure 5 1. Opposite carrier frame tab 2. Rod bracket D. Mount the rod bracket to the cutting unit tabs with the carriage bolts and nuts (Figure Important: On the #4 (left front) and #5 (right front) cutting units (Figure 6), use the rod bracket mounting nuts to install the...
- Page 15 6. Lower all the lift arms completely. 7. Remove the snapper pin and the cap from the lift-arm-pivot yoke (Figure Figure 11 1. Lift-arm-pivot-shaft lynchpin and washer B. Insert the lift-arm yoke onto the carrier-frame shaft (Figure 10). C. Insert the lift-arm shaft into the lift arm and secure it with the washer and lynchpin (Figure 11).
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Page 16: Adjusting The Turf-Compensation Spring
Figure 14 1. Turf-compensation spring 3. Spring rod 2. Hairpin cotter 4. Hex nuts Figure 13 2. Tighten the hex nuts on the front end of the spring rod 1. Reel drive motor 2. Mounting bolts until the compressed length of the spring is 15.9 cm (6.25 inches) (Figure 14). -
Page 17: Installing Rear Weights
This machine complies with EN ISO 5395:2013 and ANSI B71.4-2012 Standards when equipped with rear weights and/or 90 lb of calcium chloride ballast is added to rear wheels. Use the following charts to determine the combinations of weights required for your configuration. Order parts from your local Authorized Toro Distributor. Weight P/N 110-8985-03... -
Page 18: Installing The Ce Hood Latch
3. Mount the weight(s) and the traction manifold to the bumper with the 3 bolts, washers and spacers previously removed (Figure 15b). Note: Do not use the spacers when installing more than two weights under the bumper (Figure 15c). 4. Secure the outer edges of the weight(s) to the bumper with 2 carriage bolts and nuts (Figure 15c). -
Page 19: Product Overview
Product Overview Controls Seat-Adjusting Knobs The seat-adjusting lever (Figure 20) allows you to adjust the seat forward and rearward. The weight adjusting knob adjusts the seat for your weight. The weight gauge indicates when the seat is adjusted to your weight. The height-adjusting knob adjusts the seat for your height. -
Page 20: Key Switch
Key Switch parking brake, press the brake pedal until the parking brake latch retracts. The key switch (Figure 22) has 3 positions: O , and S REHEAT TART Lower Mow/Raise Control Lever This lever (Figure 22) raises and lowers the cutting units and also starts and stops the cutterheads when the cutterheads are enabled in the mow mode. - Page 21 Hydraulic Filter Restriction Indicator Using the InfoCenter LCD Display The InfoCenter LCD display shows information about your With the engine running at normal operating temperature, machine such as the operating status, various diagnostics view the indicator (Figure 24); it should be in the Green zone. and other information about the machine (Figure 26) There...
- Page 22 Indicates when the cutting units are faults. Refer to the Service being lowered Manual or your Authorized Toro Distributor for more Indicates when the cutting units are information on the Faults being raised menu and the information PIN passcode contained there.
- Page 23 Diagnostics The Diagnostics menu Front Backlap Reel Speed Controls the speed of the front displays the state of each reels in backlap mode. machine switch, sensor, and Rear Backlap Reel Speed Controls the speed of the rear control output. You can use reels in backlap mode.
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Page 24: Specifications
Contact your Authorized Service Dealer or Transport Width 233 cm (92 inches) Distributor or go to www.Toro.com for a list of all approved Width of cut 254 cm (100 inches) attachments and accessories. -
Page 25: Operation
Full mark on dipstick. • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. 1. Park the machine on a level surface, shut off the engine, set the parking brake, and remove the key from the ignition switch. -
Page 26: Checking The Cooling System
Checking the Cooling System Adding Fuel Clean debris off the screen, oil cooler, and front of the Use only clean, fresh diesel fuel or biodiesel fuels with low radiator daily and more often if conditions are extremely dusty (<500 ppm) or ultra low (<15 ppm) sulfur content. The minimum cetane rating should be 40. -
Page 27: Checking The Hydraulic Fluid
Toro Premium All Season Hydraulic Fluid (Available in 5 from your vehicle before filling. gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) • Do not fill fuel containers inside a vehicle or on... -
Page 28: Checking The Reel-To-Bedknife Contact
Adjusting the Reel to Bedknife in synthetic biodegradable fluid approved by Toro. This the Operator's Manual of the cutting unit. fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a wide-range Checking the Torque of the of temperature conditions. -
Page 29: Starting And Stopping The Engine
5. Tighten the screw and turn the key to the O position. DANGER Note: Normally, the engine should start after the above Under certain conditions, diesel fuel and fuel bleeding procedures are followed. However, if the engine vapors are highly flammable and explosive. A fire does not start, air may be trapped between injection pump or explosion from fuel can burn you and others and and injectors;... -
Page 30: Setting The Reel Speed
Setting the Reel Speed To achieve a consistent, high quality of cut and a uniform after-cut appearance, it is important that you set the reel speed to the proper setting. Adjust the reel speed as follows: 1. In the InfoCenter, under the settings menu, enter the blade count, mow speed and HOC to calculate the proper reel speed. -
Page 31: Pushing Or Towing The Machine
Pushing or Towing the Jacking Points Machine Note: Use jack stands to support the machine when required. • Front—rectangular pad, under the axle tube, inside each In an emergency, the machine can be moved by actuating the front tire (Figure 36). -
Page 32: Locating The Tie Downs
Locating the Tie Downs Understanding the Diagnostic Light • Front—the hole in the rectangular pad, under the axle tube, inside each front tire (Figure 37). The machine is equipped with a diagnostic light which indicates if the electronic controller senses an electronic malfunction. -
Page 33: Hydraulic Valve Solenoid Functions
Operating Tips 2. Turn the key switch to the O position, but do not start the machine. 3. Locate the appropriate switch function in the Familiarization diagnostics menu on the InfoCenter. Before mowing grass, practice operating the machine in an 4. -
Page 34: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 94 to 122 N⋅m (70 to 90 ft-lb ). After the first hour •... -
Page 35: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine oil and fuel level. Drain the water/fuel separator. Check the air filter restriction indicator. -
Page 36: Service Interval Chart
Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Service Interval Chart Figure 40 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. - Page 37 • • Lift-arm pivots (1 each) (Figure Axle steering pivot (1) (Figure • Cutting unit carrier frame and pivot (2 each) (Figure Figure 46 • Steering-cylinder-ball joints (2) (Figure Figure 43 • Lift-arm-pivot shaft (1 each) (Figure Figure 47 Figure 44 •...
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Page 38: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Check the air-cleaner body for damage that could cause an air leak. Replace it if it is damaged. Check the whole intake system for leaks, damage, or loose hose clamps. Service the air cleaner filter only when the service indicator (Figure 49) requires it. -
Page 39: Adjusting The Throttle
Adjusting the Throttle 1. Position the throttle lever forward so it is approximately 3 mm (1/8 inch) from the front of the control arm slot. 2. Loosen the throttle cable connector, on the throttle cable, next to the injection-pump lever (Figure 53). -
Page 40: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in Figure 54 an open area, when the engine is off and is cold. -
Page 41: Bleeding Air From The Fuel Injectors
Bleeding Air from the Fuel Electrical System Injectors Maintenance Note: This procedure should be used only if the fuel system Important: Before welding on the machine, disconnect has been purged of air through normal priming procedures both cables from the battery, both wire-harness plugs and the engine does not start;... -
Page 42: Locating The Fuses
Locating the Fuses Drive System Maintenance There are 8 fuses in the electrical system. The fuse block (Figure 56) is located behind the control-arm access panel. Adjusting the Traction Drive for Neutral The machine must not creep when the traction pedal is released. -
Page 43: Adjusting The Rear Wheel Toe-In
Cooling System 6. Shut off the engine. Remove the jack stands and lower the machine to the shop floor. Maintenance 7. Test drive the machine to make sure it does not creep. Adjusting the Rear Wheel Removing Debris from the Toe-in Cooling System 1. -
Page 44: Brake Maintenance
Brake Maintenance Adjusting the Parking Brakes Adjust the brakes when there is more than 2.5 cm (1 inch) of free travel (Figure 63) of the brake pedal, or when more holding force is required. Free travel is the distance the brake pedal moves before you feel braking resistance. -
Page 45: Adjusting The Parking-Brake Latch
Adjusting the Parking-Brake Belt Maintenance Latch Check the condition and tension of the alternator belt after the first day of operation and every 100 operating hours If the parking brake fails to engage and latch, an adjustment thereafter. to the brake pawl is required. 1. -
Page 46: Hydraulic System Maintenance
Change hydraulic fluid after every 800 operating hours, in normal conditions. If fluid becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean oil. 1. Shut off the engine and raise the hood. -
Page 47: Checking The Hydraulic Lines And Hoses
Checking the Hydraulic Lines and Hoses Daily, check hydraulic lines and hoses for leaks, kinked lines, loose mounting supports, wear, loose fittings, weather deterioration, and chemical deterioration. Make all necessary repairs before operating. WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. -
Page 48: Using The Hydraulic System Test Ports
Using the Hydraulic System Test Ports Use the hydraulic system test ports to test the pressure in the hydraulic circuits. Contact your local Toro distributor for assistance. Use the test ports on the front hydraulic tubes (Figure 71) to assist in troubleshooting the traction circuit. -
Page 49: Cutting Unit System Maintenance
Cutting Unit System stabilizes, then return the reel speed to your desired speed. Maintenance 9. To make an adjustment to the cutting units while backlapping, turn the reels off by moving the Lower Mow/Raise lever rearward; the Enable/Disable switch Backlapping the Cutting Units to the D position, and shut off the engine. -
Page 50: Storage
B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 51 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.