Clack WS1 series Installation, Operation & Maintenance Manual
Simplex water softeners
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Summary of Contents for Clack WS1 series
- Page 1 WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual Installation Operation Maintenance Manual Simplex Water Softeners With WS1”, 1.5” & 2” Series Valve Models 20 ltr - 750 ltr 1 OF27 SIMPWS1 REV3 13/07/11 PAGE...
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Page 2: Table Of Contents
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 1.0 PARTS LIST ..........................3 1.1 BASIC PARTS LIST........................3 1.2 MISSING OR DAMAGED GOODS....................3 2.0 TEMPORARY STORAGE ......................3 3.0 REGENERATION ..........................3 The Regeneration Process....................3 3.2 METER CONTROL OF REGENERATION..................4 3.3 TIME CLOCK CONTROL OF REGENERATION INITIATION............4 4.0 PRE-INSTALLATION CHECKS ......................4 4.1 MECHANICAL ...........................4 4.1.1 Foundation/Drainage .......................4... -
Page 3: Parts List
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 1.0 PARTS LIST 1.1 BASIC PARTS LIST 1. WS1 VALVE C/W TRANSFORMER 2. VESSEL & RISER 3. BRINE TANK 4. INSTRUCTIONS 5. REDUCER (if required) 6. RESIN 1.2 MISSING OR DAMAGED GOODS Immediately on receipt of the goods, it is advisable to check that all items ordered have been received. -
Page 4: Meter Control Of Regeneration
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 4. Backwash (2nd) - This valve has the unique facility of performing a second backwash allowing for optimum regeneration, efficiency and cleaning of the resin bed. Water flows as in the first backwash cycle. 5. -
Page 5: Operating Space
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual valve. Where possible this should be installed through an outside wall like a cistern overflow, where it will give a visual indication of any failure. 4.1.2 Operating Space The space occupied by the softener can be found in the Engineering Data (Section 11.2). -
Page 6: Electrical
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual be covered by additional bylaws, and the water storage tank needed must comply with these. 4.2 ELECTRICAL A continuous supply of 240v, 5 VA is required. The softener itself is 12 volt but a plug in 240v/12v transformer is supplied and should be connected to an uninterrupted mains supply, which is separately 1 Amp fused, and does not have any additional switch. -
Page 7: Options
The two pin connector from the MAV or NHWBV has to be connected to the ALTERNATOR DRIVE pin of the Clack valve and step 3CS in the OEM programming level has to be set to nHbP. The MAV or NHWBV... -
Page 8: Differential Pressure Switch (Dp)
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 5.2.2 Differential Pressure Switch (dP) There is a dP input on Clack valves that can be used to carry out the following functions depending upon the setting of step 4CS in the OEM programming level ... -
Page 9: Setting The Time Of Day
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 6.2.1 Setting the Time of Day 1. Press SET CLOCK The softener regeneration cycles have been factory programed. On metered softeners the volume capacity of the resin in litres has also been 2. -
Page 10: Factory Programming
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual regeneration has been entered as 2 AM, this can be changed if necessary. 6.3 Factory Programming Regeneration Programming (All programming below is Factory set) To alter settings – Press “↑” and “ ↓... - Page 11 WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual NEXT Capacity in Kilograms-Set according to Softener Size in Technical data if metered, ignore if timeclock NEXT Set Auto if metered, off if timeclock NEXT Set type of regeneration required:- “NORMAL”...
- Page 12 WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual Set effluent hardness in ppm if mixing valve fitted, if no mixing valve fitted then set to 0 if metered. NA if NEXT timeclock. Set day regeneration override for metered softeners OR set frequency of regenerations for Timeclock NEXT valves (1-28 days)
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Page 13: Commisioning
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 7.0 COMMISIONING The objective of commisioning is to fill the softener and brine tank with water, check for leaks and prepare it for service. The simplest way to commission the unit is to initiate a regeneration. This will eliminate the air from the system and flush the resin prior to use. -
Page 14: Routine Monitoring
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 8.0 ROUTINE MONITORING The following recommendations are made to help the user of the softener confirm that it is performing as required, and to give early warning of possible problems. The operation of the softener is completely automatic, and should not require adjustment. -
Page 15: Fault Finding And Rectification
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 9.0 FAULT FINDING AND RECTIFICATION Modern water softeners are extremely reliable and unlikely to give any problems if they are installed and operated correctly. 9.1 NO FLOW TO SERVICE Check mains pressure is above 1.7 bar. Check inlet and outlet isolating valves are open. -
Page 16: No Regeneration
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 9.3 NO REGENERATION Check electrical supply, fuses etc. satisfactory. Check control head motor runs by initiating a manual regeneration (Press “REGEN” button for 5s and then again for a further 5s), listening for drive motor ‘whirring' as it advances between cycles. -
Page 17: Technical Data
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 11.0 Technical Data 11.1 Process and Operating Data 11.1.1 WS1 20-80 L PARAMETER UNITS MAX.SERVICE M3/hr FLOW SYSTEM CAPACITY 1.25 CaCO3 CAPACITY @ 13.3 300PPM SALT USED PER 11.2 REGEN REGENERATION TIME SALT STORAGE... -
Page 18: Ws1 100-350 L
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 11.1.2 WS1 100-350 L PARAMETER UNITS 100L 120L 150L 250L 350L MAX.SERVICE M3/hr FLOW SYSTEM CAPACITY 12.5 17.5 CaCO3 CAPACITY @ 16.7 41.75 58.45 300PPM SALT USED PER 16.8 REGEN REGENERATION TIME SALT STORAGE... -
Page 19: Ws1.5 100-500 L
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 11.1.3 WS1.5 100-500 L PARAMETER UNITS 100L 120L 150L 250L 350L 500L MAX.SERVICE M3/hr 11.6 11.6 FLOW SYSTEM CAPACITY 12.5 17.5 CaCO3 CAPACITY @ 16.7 41.75 58.45 83.5 300PPM SALT USED PER 16.8 REGEN REGENERATION... -
Page 20: Ws2 150-750 L
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 11.1.4 WS2 150-750 L PARAMETER UNITS 150L 200L 250L 300L 350L 500L 750L MAX.SERVICE M3/hr FLOW SYSTEM 12.5 17.5 37.5 CAPACITY CaCO3 CAPACITY @ 33.4 41.75 50.1 58.45 83.5 125.2 300PPM SALT USED PER REGEN... -
Page 21: Engineering Data
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 11.2 ENGINEERING DATA 11.2.1 WS1 20-80 L PARAMETER UNITS VESSEL SIZE INCH 9x35 10x35 10x44 10x54 12x48 13x54 BRINE TANK 1040 1040 1040 HEIGHT BRINE TANK WIDTH 370x TOTAL HEIGHT 1100 1100 1340... -
Page 22: Ws1 100-350 L
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 11.2.2 WS1 100-350 L PARAMETER UNITS 100L 120L 150L 250L 350L VESSEL SIZE INCH 14x65 14x65 16x65 21x62 24x72 BRINE TANK 1040 1040 1100 HEIGHT BRINE TANK WIDTH TOTAL HEIGHT 1984 1984 1988... -
Page 23: Ws1.5 100-500 L
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 11.2.3 WS1.5 100-500 L PARAMETER UNITS VESSEL SIZE INCH 14x65 14x65 16x65 21x62 24x72 30x72 BRINE TANK 1040 1040 1100 1250 HEIGHT BRINE TANK WIDTH 1250 TOTAL HEIGHT 1984 1984 1988 2038 2225... -
Page 24: Ws2 150-750 L
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 11.2.4 WS2 150-750 L PARAMETER UNITS VESSEL SIZE INCH 16x65 21x62 21x62 24x72 24x72 30x72 36x72 BRINE TANK 1100 1100 1250 1250 1330 HEIGHT BRINE TANK 1050 WIDTH TOTAL 2098 2098 2098 2335... -
Page 25: Factory Program
WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 12.0 FACTORY PROGRAM To enter press Next and down for 5 seconds Screen Entered Value Explanation Softening Softening Valve 1 Backwash 25 4 Backwash time against resin 30 4 volumes 50 6 75 6 100 8... - Page 26 WS1”, 1.5” & 2” Series Watersoftener Installation Operation Maintenance Manual 250 35 or 13 for WS2 350 49 or 16 for WS2 500 70 or 26 for WS2 750 105 or 37 for WS2 Salt Saturator 1 When softener is connected to a Salt Saturator then a refill time of 1 minute and the smallest brine refill button is used...
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Page 27: Ce Certificate
Manufacturer's Declaration of Conformity We the undersigned EURAQUA UK, HITCHIN, ENGLAND Certify that the product type: SIMPLEX WATER SOFTENER WITH CLACK WS1, 1.5 or 2” 12 VOLT AC VALVE has been designed and manufactured in accordance with the specifications of the following:...
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