B. Objects have fallen, liquid has been spilled into the appliance; or appliance. C. The appliance has been exposed to rain; or If you have any questions please call Russound Inc. at 1-800-638-8055 or 603-659-5170. D.The appliance does not appear to operate normally; or Safety Instructions: E.
INTRODUCTION Thank you for choosing the Russound CAS44 The CAS44 kit ships with a remote control ® controller/amplifier to enhance your home with (CAS-RC) and elegant keypads (KPL or KP4 distributed audio. models) for home audio one-touch control. These soft-touch, amber backlit single-gang keypads...
COMPONENT GUIDE CAS44 FRONT PANEL The CAS44 front panel features a power switch when the unit is on. The four zone LEDs light up with a push on/push off action and a blue LED amber when the zone is active.
COMPONENT GUIDE KP4 KEYPAD CABLE AM/FM Source KP4 Keypad SOURCE NAME - Four clear windows with replaceable source name labels. Current source selected is backlit amber. VOLUME UP - Raises the volume for the room/adjusts User Menu options. VOLUME DOWN - Lowers the volume for the room/adjusts User Menu options. POWER - Turns room ON or OFF when pressed once.
COMPONENT GUIDE KPL KEYPAD Source KPL Keypad LCD PANEL - 5-character amber backlit display shows source name, volume and room status. VOLUME UP - Raises the volume for the room/adjust User Menu options. VOLUME DOWN - Lowers the volume for the room/adjust User menu options. POWER (ALL OFF) - Turns room ON or OFF when pressed once.
COMPONENT GUIDE CAS-RC REMOTE CONTROL All source setup and control is contained in the CAS-RC remote control. The CAS44 controller does not require programming for the controller or for source setup. POWER - Turn on or off selected zone. NUMERIC INPUT - Number buttons for direct input of frequency, channel, etc.
OPERATION USER OPTIONS SETTINGS KPL Keypad User Options Mode Operation Bass Press Volume Up or Down Source Press and buttons to hold Source adjust setting button to enter or exit user Options Menu Press Source button to Blue LED will blink to indicate select option Loudness is ready for adjustment KPL User Options Mode...
• 1 (one) CAS-RC Learning/Preprogrammed Connection Tips Remote Control • It is recommended that the CAS44 and the • 2 (two) 1584.1 Dual Micro Emitters source equipment be plugged into a dedicated 20-amp circuit with an isolated ground. A power •...
• Label wires with keypad and room location. CAT-5 WIRE COLOR TYPE This simplifies CAS44 hook-up once the key- Brown..... +12V pads and speakers are installed.
CPU UPDATE SWITCH - For firmware updates. KEYPAD PORTS - One KP4/KPL Keypad Port for each of the four CAS44 Zones. COMMON IR OUTPUT - Two Output jacks pass all IR signals from all keypads. MUTE 12VDC TRIGGER IN - Applying 12VDC to the Mute 12VDC Trigger In jack will mute audio for assigned CAS44 Zones.
If an update is released, it will be available online through the Document Center on Source www.russound.com . Look in the “Firmware and Downloads” section under Multi-Zone product type. The Advanced Programming Cable is available from Russound, Part #2500-521065.
INSTALLER COMPONENT GUIDE Keypad Rear Panel and Installation CAT-5 to KP4/KPL Connection The KP4/KPL keypad uses a 110- if the terminations deviate from the punchdown terminal on the back required connection order. Take care panel to provide simple installation when using an impact 110 punchdown and a strong connection for CAT-5 tool, as this may overspread the con- cable’s eight conductors.
The Keypad Ports are located on the back of If using more than one keypad in a zone, use an the CAS44 in the top left of center. Connections SA-ZX3 System Keypad Splitter (optional). The at the Keypad Ports are made with RJ45 con- SA-ZX3 supports up to three keypads per zone nectors using T568A CAT-5 wire configuration.
Source Audio Connections Common IR Connections The CAS44 supports up to four audio sources. The Common IR jacks on the rear of the CAS44 The Source Inputs are located on the back panel. allows control of the source equipment with IR Connect each source using quality RCA signal signals received through the keypad.
IR In of the source to the and Right Audio outputs from each RNET source Common IR Out jack on the CAS44. The ST2S to the corresponding inputs on the CAS44 con- Tuner can be controlled by infrared commands troller.
INSTALLER MAKING CONNECTIONS Speaker Connections The speakers are connected to the CAS44 using WHITE -- L+ (left channel positive) modular snap connectors. Each of these color- GREEN -- L- (left channel negative) coded connectors is designated for the speaker set of a particular amplified zone. To avoid con-...
(-). This allows for the connection of an exter- sleeve is negative (-). The System Trigger Out nal paging or muting device. Note: The CAS44 supplies 12VDC when the first keypad is turned will not accept a paging audio input; however, if on.
Linking Two CAS44 Controllers Linking Two Controllers Connect one end of the IR link cable to the first Two CAS44 controllers can be linked together controller’s Common IR Out jack and the cable’s for a system that supports eight zones and four other end to the second controller’s Common IR...
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INSTALLER MAKING CONNECTIONS Linking Two CAS44 Controllers RCA Cables ST2 Tuner Tape Player 1584.1 Dual RCA “Y” Adapters Emitter IR Link CAS44 Controller Cable RCA Cables S M S 3 M A R T E D I A E R V E R SMS3 Media Server 1584.1 Dual...
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Reference section of this manual). the controller. The RS-232 com port is located For RS-232 protocol, firmware updates and the on the back of the CAS44 and uses a DB-9 backup PC application, see the Document cable connection.
1. Check the source to see that it is operating properly. 2. Check the RCA Audio cable connections from the source to the Source #1 Input on the CAS44. 3. Check the speaker connections and verify that they are correct and are connected to the Zone #1 speaker outputs.
S1 - S4 buttons. Press LAST once to recall the last channel and to page back Select a device. These keys are preset for Russound devices, but can one screen in the main menu. be re-programmed (see “Programming a Device”).
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INSTALLER SOURCE SETUP WITH CAS-RC REMOTE CONTROL device should in turn perform the requested function. If it does not, • The original remote controls must be in working order for learning to repeat steps work properly. 3-5, trying each code for your brand until you find a code that works. •...
KPL KEYPAD SETUP AND DIAGNOSTIC MENUS KPL Setup Menu KPL Setup Menu The KPL Setup menu is used to choose source names, check the version number and perform a Factory Initialization of the CAS44 FACT INIT controller. The menu is outlined in SOURCE SOURCE SOURCE Procedure the diagram at right.
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REFERENCE SOURCE NAMES - KPL KEYPAD 5-Character Display Description 5-Character Display Description 5-Character Display Description Auxiliary DSS Receiver MSvr1 Media Server 1 Aux 1 AUX 1 DSS 1 DSS 1 MSvr2 Media Server 2 Aux 2 AUX 2 DSS 2 DSS 2 MSvr3 Media Server 3...
TECHNICAL SPECIFICATIONS CAS44 Controller/Amplifier Dimensions: 17"W x 11.5"D x 3.9"H (43 x 29.2 x 10 cm) Weight: 17 lbs. 6.5 oz. (7.9 kg) Power Supply: VAC 100-120 @3A or 220-240V @1.25A 50-60Hz Fuse Rating: 110V input; F3.0A H 250V US and Canada 240V input;...
In these cases, repairs will be made on the basis of the retail value of the parts and labor. To return for repairs, the unit must be shipped to Russound at the owner's expense, along with a note explaining the nature of service required. Be sure to pack the unit in a corrugated container with at least three (3) inches of resilient material to protect the unit from damage in transit.
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CAS44 Test Procedure The purpose of this Test Procedure is to instruct both the Russound Test Department and outside Service Technicians Equipment Needed: CD player or a Line Level Audio Source Speakers 12Volt LED Indicator (1/8 inch jack, LED, 1K resistor) 7 –...
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Output of the CAS44. Connect the AX-6 to the CAS44 using the diagram below. AX-6 Left and Right Input number 1 jacks connect to CAS44 Source Input 1 AX-6 Left and Right Input number 2 jacks connect to CAS44 Source Input 2...
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5. Plug power cord into the rear of the CAS44. 6. Connect the CD player Line Output to the AX-6 Left and Right Output. 7. Connect the RS232 cable from the computer to the CAS44 Interface jack. 8. Set the CPU Update switch to the left.
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9. Press the Power Switch to turn on the CAS44. The Blue Power on LED on the front panel should illuminate. 10. The CPU Update LED should illuminate Red. CPU Update LED 11. On your PC double click the FDT3.3 programming icon.
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If “H8/36049” is not in the “Device:” window, go to Step 13. 13. Click the “Options” menu then click “New Settings” from the drop down menu. 14. The “Choose Device and Kernel” dialog box will open. CAS44 Test Procedure July 22, 2005 5 of 26...
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16. The “Communications Port” dialog box will open. 17. Click the button for the “Select Port:” window and select the communications port you are using from the pull down menu. Then click “Next” CAS44 Test Procedure July 22, 2005 6 of 26...
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21. The “Connection Type” dialog box will appear. Ensure “Boot Mode” is selected. does not 22. Make sure the “Use Default” window have a checkmark in it by clicking its window. CAS44 Test Procedure July 22, 2005 7 of 26...
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115200 from the pull down menu. 24. Click “Next >” The “Programming Options” dialog box will appear. 25. Ensure the “Automatic” and “Advanced” buttons are selected. Then Click “Finish” CAS44 Test Procedure July 22, 2005 8 of 26...
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26. The “FDT Simple Interface” dialog box appears. 27. Click “User Area” to place a checkmark in its window. Click “…” and navigate to the directory where the current file for the CAS44 is stored and select it in the “User Area:” window.
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28. On the “FDT Simple Interface” dialog box click the “Program Flash” box. The CA is now being programmed; here are examples of the dialog boxes during programming. CAS44 Test Procedure July 22, 2005 10 of 26...
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Example of MCU successfully programmed. 29. Press the power button on the CAS44 to turn off the CAS44. 30. Move the CPU Update switch to the right when looking from the rear of the CAS44. 31. Remove the “RS232 Cable”.
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38. Press the on/off button on the KP4. 39. The KP4 should go dark. 40. The CAS44 Front Panel Blue Power on LED should be the only one illuminated. CAS44 Test Procedure July 22, 2005...
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If KP4 is connected to Keypad Port 3 then Zone 3 LED will illuminate. If KP4 is connected to Keypad Port 4 then Zone 4 LED will illuminate. Check that the CAS44 is connected to the AX-6 as shown in the diagram below. CD player...
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All CA-LCD2 keypads should be off at this point. You could use the CA-LRC-1 to shut off each keypad. Point the CA-LRC1 at the CA-LCD2 window and press the off button. CA-LRC1 CAS44 Test Procedure July 22, 2005 14 of 26...
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Set the AX-6 to position 2. Sound is now heard from the speakers. Press the Source button on the KP4 to select source 3. 12. No sound should be heard from the speakers. CAS44 Test Procedure July 22, 2005 15 of 26...
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16. No sound should be heard from the speakers. 17. Set the AX-6 to position 4. 18. Sound is now heard from the speakers 19. Set the AX-6 to position 1. CAS44 Test Procedure July 22, 2005 16 of 26...
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21. Press the “off” button in the CA-LCD section of the CA-LRC1 remote. 22. Both of the CA-LCD2 connected to Common IR jacks will go dark. ***You have confirmed that the audio and IR jacks operate normally*** CAS44 Test Procedure July 22, 2005 17 of 26...
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Volume Down Press and hold the Source button. The Keypad is now in the User Options Mode. The clear windows correspond to the diagram below: Bass Treble Balance Turn-On Volume On/Off CAS44 Test Procedure July 22, 2005 18 of 26...
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18. While the Treble decreases the Volume LED will illuminate one LED to the left. 19. Bring the Treble to the center LED. Balance Test 20. Press the Source button on the KP4. 21. The KP4 Balance window should be blinking. CAS44 Test Procedure July 22, 2005 19 of 26...
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Press the volume up button again to increase the loudness setting. Press and hold the Source button on the KP4. 39. You have exited the User Options Mode. Source 1 on the KP4 should be illuminated. CAS44 Test Procedure July 22, 2005 20 of 26...
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Press the power button on the CAS44 to turn on the controller. Press the On/Off button on the KP4. The volume should be louder than when we first turn on the CAS44. (This is because we set the Turn On Volume in the steps previously) Also the volume indicator of the KP4 should have 3 LED’s illuminated.
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The Trigger Out LED and Front Panel LED should be illuminated. Measure the DC voltage at the Trigger Out LED. It should measure approx 12VDC. Press the on/off button on the CAS44 to power off the controller. The Front Panel LED for the zone being tested should go dark.
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Repeat procedures for Zones 2 through 6 The last few items listed below are repeated procedure to test zone 2 through 6. Turn off the CAS44 by pressing the power button on the front panel. Move the KP4 to the next Keypad Port.
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Turn off the CAS44 by pressing the Power button on the Front Panel. 10. Remove the 240 VAC power cord. 11. Set the AC110V / AC240V switch to AC110V located on the rear of the CAS44. AC110V / AC240V switch...
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12. Press the KP-LCD power button and “Please wait” will scroll on the display. 13. It will take approx 3 minutes the display to change to “Cycle”. 14. Press the power button on the CAS44 to turn off the controller. 15. Press the power button on the CAS44 to turn on the controller.
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17. You have completed testing the CAS44. Keypad buttons removed Electrical tape over button holes and IR 845.1 placed over IR window window You will need to make 7 CA-LCD2 keypads with button elastomer removed and electrical tape over the area to keep IR light from bleeding into the next keypad.
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CA4.4 Digital IO PCB 07/21/05 Rev.6 * All Resistors can have a tolerance of 5% unless otherwise noted. * All Ceramic Surface Mount Capacitors can be rated as Y5V unless otherwise noted. Item Qty Reference Manufacturer Man. Part # Description Value Man.
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Front PCB 5/23/2005 Item Qty Reference Manufacturer Man. Part # Description Value 1 J2 HANLIN LWB-0640-5 5 Pin Male Connector 2.5mm Pitch 4 D6 D5 D7 D8 Rohm SLC-22DU Orange LED Front PCB Rev.0...
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SAMWHA HE Series Electrolytic Cap 22x35mm 4,700uF 35v Power Supply PCB Rev.0 Refer to Russound drawing: CAV6.6_HS_SUB.dwg Voltage Regulator Heat Sink Screws to hold voltage regulator to heat sink Screws to hold voltage regulator heat sink to PCB 1/4Watt Carbon Film Resistor TH...
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Power Switch PCB 06/07/2005 Rev.3 Item Qty Reference Manufacturer Man. Part # Description Value 1 J7 HANLIN LWB-0640-2 2 Pin Male Connector 2.5mm Pitch 1 S2 Tecx-Unions Technology SW-111-2B DPST Power Pushbutton Switch 4 J1-J4 GP 881191-2 .250 PCB Tab Terminals 1 D1 Rohm SLR343BCT...
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CA4.4 Audio PCB 06/28/05 Rev.5 * All Resistors can have a tolerance of 5% unless otherwise noted. * All Ceramic Surface Mount Capacitors can be rated as Y5V unless otherwise noted. Item Qty Reference Manufacturer Man. Part # Description Value J3-5 J8 RIA Electronics 31330104...
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