Glow-worm Micron 60FF Instructions For Use Installation And Servicing
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Glow-worm Micron 60FF Instructions For Use Installation And Servicing

Fanned flue boiler
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Installation and Servicing
Micron
60FF
G.C. No. 41-047-49
Fanned Flue Boiler
This is a Cat I
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the current edition of I.S.813
"Domestic Gas Installations" must be used.
The instructions consist of three parts, User, Installation and Servicing Instructions.
The instructions are an integral part of the appliance and must, to comply with the current issue of the
Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation.
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
We recommend you complete and return your Guarantee Registration Card as soon as possible.
If this card is missing you can obtain a copy or record your registration by telephoning Glow-worm's own service
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
❏
✔
All replacement parts
❏
✔
All labour charges
❏
✔
All call-out charges
Instructions for Use
To b e l e f t w i t h t h e u s e r
Appliance
2H
Guarantee Registration
to offer our customers' a Comprehensive First Year Guarantee.
organisation on 01773 828100.
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0800 073 2142
Tel: (01773) 828100
Fax: (01773) 828070
Glow-worm,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
www.glow-worm.co.uk
2000225228C.04.05

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Summary of Contents for Glow-worm Micron 60FF

  • Page 1 Comprehensive First Year Guarantee. We recommend you complete and return your Guarantee Registration Card as soon as possible. If this card is missing you can obtain a copy or record your registration by telephoning Glow-worm's own service organisation on 01773 828100.

  • Page 2: Table Of Contents

    This boiler is tested and certificated to EN483 for safety and performance. It is therefore important that no alteration is made to the boiler, without permission, in writing, from Glow-worm. Any alteration not approved by Glow-worm, could invalidate the certification, boiler warranty and may also infringe the current issue of the Statutory Requirements.
  • Page 3 A programmer is available, which will automatically switch your person. central heating system on and off once or twice a day at To obtain service, please call your installer or Glow-worm’s own whatever times you choose. Service Organisation using the telephone number given on the NOTE: If the programmer is manually switched on then off when front cover of these instructions.
  • Page 4 Installation - 1 General TOP / SIDE FLUE OPTION WATER CONNECTIONS REAR 22mm COPPER PIPE FLUE OPTION GAS CONNECTION in. BSPT) MODEL 60FF 262 75 102 360 139 500 68 100 104 23 40 35 108 STD/EXD. EASYFIT STD/EXD. EASYFIT Diagram 1.1 All dimensions are given in millimetres made to the relevant British Standard Code of Practice.
  • Page 5 1 General 1.4 Gas Supply 1.5 Electrical Supply WARNING: This boiler must be earthed. The gas installation shall be in accordance with the relevant standards. All system components shall be of an approved type and shall be connected in accordance with the current issue of BS7671 In GB this is BS6891.
  • Page 6 IGE/UP/7/1998. If in doubt seek advice from the local The boiler may be fitted to a wall made of combustible material. gas undertaking or Glow-worm. 1.11 Boiler Clearances 1.15 Anti-theft Kits Refer to diagram 1.3.

  • Page 7: Flue And Ventilation

    C BELOW EAVES A Flue Bend Kit or Vertical Flue Kit up to 4 metres can be D BELOW A BALCONY OR CAR PORT supplied, see Glow-worm "Flue Options Guide" for configurations available. E FROM VERTICAL DRAIN PIPES AND Flue Bend Pack - Pt. No. 230485 SOIL PIPES Flue Bend Pack - Pt.

  • Page 8: Water Systems

    2 Flue and Ventilation 2.3 Terminal Guard A terminal guard is required if persons could come into contact with the terminal or the terminal could be subject to damage. If a terminal guard is required, it must be positioned to provide a minimum of 50mm clearance from any part of the terminal and be central over the terminal, see diagram 2.2.
  • Page 9 3 Water Systems 3.8 Inhibitor 3.15 Filling a Sealed Water System Attention is drawn to the current issue of BS5449 and BS7593 Provision for filling the system at low level must be made. on the use of inhibitors in central heating systems. The installation should comply with the appropriate requirements When installing in an existing system take special care to drain of the current issue of BS 5449.

  • Page 10: Flue And Appliance Preparation

    4 Flue and Appliance Preparation Diagram 4.1 2000225228C...
  • Page 11 4 Flue and Appliance Preparation NOTE: Make sure that the ductings do not slope down towards the boiler. OPTIONAL 4.1 Flue Position and Length FLUE Determine flue application, length and terminal position before COLLAR starting. Refer to diagram 4.1. If you are using a Flue Bend or a Vertical Flue Kit, please follow the instructions supplied with the kit.
  • Page 12 4 Flue and Appliance Preparation Seal the joint with the tape provided. WITH WALL LINER KIT ONLY If the flue system requires the addition of flue extension kits, drill, seal and secure them with the self tapping screw and tape WALL THICKNESS- provided.

  • Page 13: Boiler Installation

    5 Boiler Installation 5.1 Unpacking VIEW ON Open the carton, check the items supplied against the boiler TOP COVER pack contents list on the carton flap. 5.2 Boiler Preparation CASE SECURING With the boiler still in the bottom tray, remove the casing front SCREWS cover.
  • Page 14 5 Boiler Installation NOTE: Remove the electrical connections by pulling insulation 5.4 Water Circulation System boots only. Complete the water connections to the boiler. Remove the securing screw at the front, see diagram 5.5. Fill, vent and flush the system. The fan assembly may now be slid forward.
  • Page 15 5 Boiler Installation 5.5 Gas Connection REAR FLUE FIXING Make the gas connection to the Rc in gas service cock, see diagram 6.2. The whole of the gas installation, including the meter, should be inspected, tested for soundness and purged in accordance with the current issue of BS6891 and in IE the current edition of SCREWS I.S.813 "Domestic Gas Installations".
  • Page 16 5 Boiler Installation The installer is requested to advise and give guidance to the When making connections, make sure that the earth conductor user of the controls scheme used with the boiler. is made of a greater length than the current carrying conductors, so that if the cable is strained the earth conductor would be the Fit the casing.

  • Page 17: Commissioning

    6 Commissioning IMPORTANT NOTE: The warning notice attached to After the burner has lit, the “Burner on” neon on the control panel the front of the boiler casing must only be removed will come on. by the user. Isolate the boiler from the electrical supply. Please ensure the “Benchmark”...
  • Page 18 6 Commissioning 6.4 Testing - Electrical Table 2 Turn the boiler temperature control knob fully clockwise to the maximum setting, which is approx. 82 C (180 60FF MIN. MED. MAX. The lighting sequence is automatic as follows: m 3 /h The fan will operate for 10 seconds prior to the start of the APPROX.
  • Page 19 7 Instructions for Use Instruct and demonstrate the safe and efficient operation of the boiler, heating system and domestic hot water system. Advise the user, that to ensure the continued efficient and safe operation of the boiler it is recommended that it is checked and serviced at regular intervals.

  • Page 20: Servicing

    POINT and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Glow-worm. CLEAR AIR Products of Combustion Check PRESSURE...

  • Page 21: Fault Finding

    8 Servicing 8.4 Injector SCREW With the burner removed the injector can be inspected and cleaned as necessary, see diagram 8.5. For cleaning do not use a wire or sharp instrument on the hole. If removed, use a little suitable sealant on the external thread when refitting to make sure a gas tight seal is made.
  • Page 22 9 Fault Finding Diagram 9.2 2000225228C...
  • Page 23 9 Fault Finding Diagram 9.3 2000225228C...
  • Page 24 9 Fault Finding The PCB has a timed pump overrun facility. Does the pump run when SL is applied ? The pump should run for several minutes after remote controls have stopped calling for heat. Faulty PCB. Replace Before using the fault finding chart ensure all wiring is correct and in good condition, the pump is not faulty and check the Does pump continue to run after PCB fuse.

  • Page 25: Replacement Parts

    10 Replacement of Parts IMPORTANT NOTES Replacement of parts must only be carried out by a Competent person. Before replacing any parts isolate the boiler from the electrical supply and turn the gas supply off at the gas service cock, see diagram 6.2.
  • Page 26 10 Replacement of Parts Rear boiler by removing the hinge pins, see diagram 5.10. With the side insulation removed the rear insulation can be Carefully pull the control knob and extension piece away from removed and replaced. the PCB. Carefully pull the board away from its supports. Disconnect the electrical plugs by slightly bending back the retaining latches to allow withdrawal.
  • Page 27 10 Replacement of Parts 10.11 Air Pressure Switch, Part No. 227053 - SECURING diagram 10.6 SCREW (2) Gain Access as Section 5.2. Remove the air pressure tubes and electrical connections from the switch, release the screws and remove the switch. PRESSURE When fitting the replacement make sure that the plastic tubes SWITCH...

  • Page 28: Spare Parts

    11 Spare Parts 11.1 Part Identification If ordering from the local gas undertaking also quote the GC number of the appliance. The part number and the diagram location will help to identify the part. 11.2 Ordering When ordering any spare parts please quote the number and description from the list together with the model name and serial number.

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