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Installation and Servicing
Hideaway 60
G.C. No. 41 313 13
Open Flue Boiler
This is a Cat I
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the rules in force must be used.
The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration
Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety
(Installation and Use) Regulations, be handed to the user on completion of the installation.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
In the center pages are to be found your Guarantee Registration Card, which we recommend you complete and
If this card is missing you can obtain a copy or record your registration by telephoning the Heatcall Customer
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
All replacement parts
All labour charges
All call-out charges
One Contact Local Service
Instructions for Use
T o b e l e f t w i t h t h e u s e r
BS 6332
BS 5258
Appliance
2H
Guarantee Registration
Thank you for installing a new Glow-worm appliance in your home.
to offer our customers' a Comprehensive First Year Guarantee.
return as soon as possible.
Service number 01773 828100.
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0208 247 9857
Customer Services:
Tel: (01773) 828100
Fax: (01773) 828070
Hepworth Heating Ltd.,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
221809B.12.00
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Table of Contents
Related Manuals for Glow-worm Hideaway 60
Summary of Contents for Glow-worm Hideaway 60
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Page 1: Instructions For Use
Guarantee Registration Thank you for installing a new Glow-worm appliance in your home. Glow-worm appliances' are manufactured to the very highest standard so we are pleased to offer our customers' a Comprehensive First Year Guarantee. In the center pages are to be found your Guarantee Registration Card, which we recommend you complete and return as soon as possible. - Page 2 Members States relating to electromagnetic controls have been set. compatibility.Information for the Installer and Service Engineer. Glow-worm Hideaways’ are central heating boilers, to provide heating and if required an indirect domestic hot water supply. Control of Substances Hazardous to Health...
- Page 3 Instructions for Use Warning FLUE Make sure that nothing obstructs the rear side grilles or BLOCKAGE clearances. See diagram 1.2 and 1.3 for minimum clearances. SAFETY DEVICE GAS CONTROL Boilers Installed in a Compartment RESET KNOB 'A' If the boiler is fitted in a compartment, cupboard etc., do not BUTTON obstruct the purpose built compartment vents or grille on the boiler.
- Page 4 Instructions for Use Safety Device To Turn the Boiler Off This appliance is fitted with a flue blockage safety device which For short periods. Turn the boiler thermostat control knob “B” will shut down the appliance in the event of abnormal flue anticlockwise to “O”.
- Page 5 Diagram 1.1 GENERAL DIMENSIONS - given in millimetres (Approx. inches) 445 121 Sheet Metal Parts HIDEAWAY 60 Warning. When installing or servicing this boiler care should be taken when handling sheet metal parts, to avoid the possibility medium RANGE RATING of personal injury.
- Page 6 1 General 1.4 B.S.I. Certification A compartment used to enclose the boiler must be designed and constructed specifically for this purpose. An existing This boiler is certificated by B.S.I. for safety and performance. cupboard or compartment modified for the purpose may be It is, therefore, important that no alteration is made to the boiler used.
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Page 7: Water Systems 2
2 Water Systems 2.1 Water Pressure Head REFER TO BS 5546 This boiler must not be connected to a sealed water system. 22mm VENT 15mm COLD FEED This boiler shall only be connected to an open vented cistern water supply, with a minimum head of 1metre (39in) and a maximum of 27metre (90ft). -
Page 8: Flue And Ventilation 3
This safety device MUST NOT under any circumstances be ventilation. interferred with or put out of action. The safety device must only be replaced with the Glow-worm parts. The air vents must have minimum areas in accordance with “Compartment Air Vent B”. The figures quoted refer to the 3.1 Flue... - Page 9 4 Installation Before fitting the boiler make sure the location selected is in CAPTIVE CASING accordance with the requirements of Section 1.7. BRACKET 4.1 Unpacking The boiler casing panels are packed separately within the main case. They are designed to enable the gas and water connections to be made before fitting the casing panels.
- Page 10 4 Installation Fit plugs into all unused tappings. Do not route any pipes across the front of the boiler thermostat pocket, controls or combustion chamber cover. VIEW ON ARROW 'A' Pipework must not be routed directly below the draught diverter across the boiler, but is allowed to be routed under the edges of the draught diverter.
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Page 11: Casing Location 5
5 Casing Location / Fitting 5.1 Side Vent Grille No. 8 One vent grille is supplied with the boiler which can be fitted at the rear of the left or right hand side casing. The grille is fitted SCREW (2) on the opposite side to any pipework connections. -
Page 12: Commissioning 7
6 Electrical Wiring 6.3 Flue Blockage Safety Device - Capillary SAFETY DEVICE CAPILLARY and Interrupter Electrical Leads CLIP POSITION For transit the capillary is taped to the side of the boiler. 230 (9) Remove tape and place capillary into cable clips provided, see diagram 6.2. - Page 13 7 Commissioning SETTING POINTS A GAS CONTROL KNOB. J PHIAL POCKET. B TERMOSTAT CONTROL. K GAS SERVICE COCK. C PIEZO IGNITION BUTTON. L DATA BADGE. E VIEWING WINDOW. N FLUE F BURNER GAS RATE BLOCKAGE GAS CONTROL KNOB 'A' SAFETY DEVICE (Shown ADJUSTMENT.
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Page 14: Servicing 8
7 Commissioning 7.3 Completion Instruct and demonstrate the efficient and safer operation of the boiler, heating and domestic hot water system. STUD UPPER Hand the Instructions for Use to the user, for them to keep, HOOK making sure that they fully understand them. DOOR FASCIA Advise the user that to ensure the continued efficient and safe... - Page 15 8 Servicing Servicing must be carried out by a competent person. Before servicing, turn off the gas supply at the boiler service THERMOSTAT cock, see diagram 8.1 and isolate the electrical supply to the CAPILLARY boiler. LOCATION Always test for gas soundness after completing a service and WASHER replacement of parts.
- Page 16 8 Servicing 8.2 Burner and Injector Follow instructions to remove the front cover, burner and controls assembly as Section 8.1. Remove the screw securing the lint arrester gauze to the BURNER combustion chamber cover. Remove arrester by lifting slightly END CAP and withdrawing forwards to clear gas pipe, thermocouple and pilot tube, see diagram 8.5.
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Page 17: Replacement Of Parts
9 Replacement of Parts MAINS INLET GAS VALVE CONNECTOR SECURING (Disconnect) VALVE SCREW GAS VALVE SECURING SCREW ELECTRICAL THERMOSTAT CONNECTORS CONTROL COVER KNOB SECURING SCREW THERMOSTAT SECURING CONTROL BOX SCREW (2) COVER PIEZO UNIT HOOK ELECTRICAL INTERRUPTER CONNECTORS ELECTRICAL CONNECTIONS SLOT HALF UNION PIPE... - Page 18 9 Replacement of Parts 240V~ 50Hz MAINS SUPPLY FUSED AT 3A THERMOSTAT VALVE C N/C ORANGE GREEN / YELLOW BLUE CHASSIS EARTH Diagram 9.2 CONTROL BOX WIRING 9.4 Thermocouple SECURING SCREW (2) Remove the door and plinth from the front as relevant parts of AND NUT (2) Section 8.1.
- Page 19 9 Replacement of Parts 9.7 Pilot Burner ELECTRICAL Follow the instructions in the relevant parts of Section 8.1 to CAPILLARY CONNECTIONS remove cover and burner controls assembly. Remove the lint arrester as in Section 8.2. Disconnect the thermocouple nut at the pilot burner, see diagram 9.3.
- Page 20 9 Replacement of Parts 9.10 Flue Blockage Safety Device Gain access as Section 8.1. Remove the electrical connections, see diagram 9.6 Remove capillary from cable clips, see diagram 9.7. To remove the phial assembly, first gain access through flue cleaning door as Section 8.1. LOCATION STUD Unscrew securing nut and withdraw the phial assembly from SECURING...
- Page 21 10 Fault Finding - Electrical Carry out preliminary electrical checks to make sure the electrical supply is available at the boiler. Check that external controls are calling for heat. Make sure that the system is filled, the flue blockage safety device is reset, the gas supply is available and the pilot is lit.
- Page 22 10 Fault Finding - Thermocouple With the boiler cold, check connections of the thermocouple, boiler flue blockage safety device and gas valve. Reset flue blockage safety device. Disconnect flue blockage safety device connectors at points A and B at the gas valve, see diagram Interrupter Electrical Connections.
- Page 23 10 Fault Finding - Pilot START HERE Check gas line - open all cocks, rectify any blockages, purge out any air. Check flue blockage safety device is reset, Does pilot stay alight when check all thermocouple circuit gas valve knob is released? connections are clean and in good condition.
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Page 24: Spare Parts
11 Spare Parts 11.1 Part Identification 11.2 Ordering The key number in the first column of the list will help identify When ordering spare parts quote the part number and each part shown in diagram 11.1. description, stating the model and serial number off the data label “L”, see diagram 7.1.
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