Transmission Assembly - Polaris RANGER RZR 170 Service Manual

Transmission Assembly

1. To assemble transmission, reverse disassembly
procedure, and read the following assembly notes.
• After installing countershaft (A), install mainshaft
as an assembly. Hold washer (B) in place with a
small amount of grease.
A
B
• Assemble shift fork and drum in the Neutral
position. Rotate shift drum to align Neutral detent
notch (C) with center of detent bolt hole (D).
• Assemble shift detent ball, spring, and bolt into
bottom of transmission case, but do not fully
tighten the bolt. Leave just enough tension on
detent ball to keep shift drum from rotating out of
Neutral.
D
C
9923983 - 2012-2013 RZR 170 Service Manual
© Copyright 2012 Polaris Sales Inc.
CVT / TRANSMISSION
• Install gear position switch plunger (E) with spring
in end of shift shaft. Use light grease to hold parts
in place and carefully install shaft in gear case.
• Align center teeth of shift shaft and drum (F).
F
2. Torque detent bolt to specification.
Detent Bolt:
14 ft-lbs (19 Nm)
3. Verify (two) cover alignment dowel pins are in place.
Install cover with a new gasket. Torque cover screws
evenly in a cris-cross pattern to specification.
Transmission Cover Screws:
6-8 ft-lbs (8-11 Nm)
4. Install and torque drain plug.
Oil Drain Plug:
18 ft-lbs (24.5 Nm)
E
= T
= T
= T
7.19
7