Page 1 Owner’s Manual 2006 Model Pub. No. MH998808...
Page 2: Owner And Vehicle Information
OWNER AND VEHICLE INFORMATION OWNER NAME: USER/COMPANY NAME: MAILING ADDRESS: CITY, STATE: ZIP: VEHICLE IDENTIFICATION NUMBER: DATE OF DELIVERY (WARRANTY START DATE): SELLING DEALER IMPRINT HERE...
Page 4 Please keep this manual in the vehicle so it is always available for reference. If you sell the vehi- cle, make sure the next owner receives this manual and is aware of its contents. © 2005 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan...
Page 5 Reading the handbook The information in this manual is accurate as of the time of printing. Because of differences in specifica- tions and improvements that may be added after preparation of this manual, some of the explanations and illustrations in this handbook may not apply to your vehicle. The following symbols are used throughout this handbook: : optional equipment : requests that reader should refer to the page of the number indicated.
Page 6: Table Of Contents
CONTENTS 1. Recommendation to drivers ............1-1 2.
Page 8 1. Recommendation to drivers Chassis and engine numbers ............1-2 Powerline label .
Page 9: Recommendation To Drivers
Recommendation to drivers Chassis and engine numbers If presented at the time of repair or parts order, the chassis number and engine number will facili- tate the quick and smooth processing of your requests. 1 Chassis number The chassis number is indicated on the left frame, near the left front wheel.
Page 10: Vehicle Identification Number (Vin)
Z11959 <Crew-cab model> Z11769 Country Japan Make Mitsubishi Fuso Type Incomplete vehicle Gross vehicle weight / Brake system B: 14,001 to 16,000 lbs. / Hydraulic C: 16,001 to 19,500 lbs. / Hydraulic Line B: FE84D...
Page 11: Maintenance
Recommendation to drivers Maintenance Checking your vehicle at regular intervals is very important for maximizing performance and extend- ing service life. It is recommended that you make a habit of performing the following inspections. This manual describes simple maintenance checks and procedures that can be carried out by the owner.
Page 12: Fuels
Mitsubishi Fuso trucks. 1 Diesel-fuel properties Z01368 The following recommendations concerning diesel fuel used with Mitsubishi Fuso diesel engines are given for optimum fuel economy and performance. Use condition Recommendation Normal operation at...
Page 13 Recommendation to drivers 3 Adverse effects of mixed fuel on engine Using diesel fuel mixed with gasoline, alcohol, or both, has the following adverse effects on the engine: • Fuel viscosity becomes lower, resulting in excessive wear, damage, and failure of fuel sys- tem parts.
Page 14: Handling Of The New Vehicle
• 125-liter fuel tank <125-liter fuel tank> The fuel tank is on the left-hand side of the vehicle. To open the cap, slowly turn it counterclockwise. To close the cap, turn it fully clockwise. Fuel tank capacity 125 liters (33 gallons) •...
Page 15: Reporting Safety Defects
National Highway Traffic Safety Administration (NHTSA) and the Mitsubishi Fuso Truck of America, Inc. (MFTA). If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
Page 16: Obtaining Service
Obtaining service At Mitsubishi Fuso Truck of America, Inc. (MFTA), we are proud of the quality and workmanship that is built into every MFTA Truck. We are equally proud of our corporate commitment to promote the highest possible degree of customer satisfaction with our products and services.
Page 18: Warning Labels
2. Warning labels Locations in cab ..............2-2 Locations outside cab .
Page 19 Warning labels • The caution and warning labels show important information. Be sure to read them before using the vehicle. • If any label has peeled so it is difficult to read, is scratched or otherwise damaged, or has peeled off completely, please inform an authorized dealer.
Page 20 Voltage Hydraulic brake booster <FE85> Z11770 Z11693 Towing <Automatic transmission vehicles> Transfer lever <FG> Z12483 Z11666 Fuse Hydraulic brake booster <FE85> Z11694 Z12564...
Page 21 Warning labels Engine inspection hatch Cab tilt function <Crew-cab models> <Vehicles other than Crew-cab models> Z11805 Z10697...
Page 22 Locations outside cab Z12496...
Page 23 Warning labels Engine oil Pressure cap Z10084 Z08670 Automatic transmission fluid Z12549 Battery Z11680 Oil cooler <Automatic transmission vehicles> Oil cooler <Automatic transmission vehicles> Z11844 Z11773...
Page 24 High-current fuse Air conditioner Z11803 Z13208 Cab tilt function Cab tilt function <Vehicles other than Crew-cab models> <Vehicles other than Crew-cab models> Z11774 Z11804 125-liter fuel tank Limited slip differential Z11678 Z10707 113-liter fuel tank <FE: other than Crew-cab models> Z12494...
Page 26: Opening And Closing
3. Opening and closing Starter key ............... . . 3-2 Doors .
Page 27: Starter Key
Opening and closing Starter key • There are two starter keys: a main key and a sub key • Please make a note of the starter key number . You can purchase more starter keys if you inform an authorized dealer of this number. Z08736 Doors WARNING...
Page 28: From The Inside
1 From the outside • To open, pull the outer handle toward you. • Use the starter key to lock or unlock the door. • It is possible to lock each door without using the starter key. With the driver’s door or assistant driver’s door, push the lock knob toward the front of the vehicle then pull the outer handle...
Page 29: Central Door Locks
Opening and closing Central door locks <Vehicles other than Crew-cab models> • When the “LOCK” side of the switch pressed, both doors are locked. When the “UNLK” side of the switch is pressed, both doors are unlocked. • When the lock knob on the driver’s door is pushed forward, the passenger’s door is also automatically locked.
Page 30 <FE> <FG> <Rear doors: Crew-cab models> Z12471 CAUTION • Hold onto the grip when entering or leaving the vehicle. Do not grasp any other part of the vehicle since it could break. • When entering or leaving an FG model truck, do not place your feet or hands on the fender .
Page 31: Door Window Glass
Opening and closing Door window glass WARNING Do not allow a child to put its hands or head out of a window. The child’s head or hands could hit an object outside the vehicle, and the child could be seriously injured in the event of hard braking.
Page 32 2 Power window lock switch <Vehicles other than Crew-cab models> WARNING When a child is in the cab, be sure to press the power window lock switch to prevent the child from opening and closing the assistant driver’s window. Otherwise, the child may accidentally operate the power window switch and get its hands or head trapped.
Page 34: Seat And Steering Wheel Adjustments
4. Seat and steering wheel adjustments Seats ................4-2 Seat belts .
Page 35 Seat and steering wheel adjustments Seats WARNING • Adjusting the seat while the vehicle is in motion is dangerous as the seat may move more than you intend. Be sure to stop the vehicle and set the parking brake before performing any adjustment of the seat.
Page 36 Making adjustments • Slide seat forward or backward while holding slide adjustment lever raised. After making the adjustment, release the lever and move the seat back and forth slightly to lock it in position. • To adjust the angle of the seatback , raise reclining lever •...
Page 37: Seat Belts
Seat and steering wheel adjustments Seat belts • To help prevent injury in the event of a sudden stop or accident, the driver and all passengers must wear their seat belts correctly. • When wearing your seat belt, sit back in your seat with your back straight.
Page 38: Lap Belt
• Fastening 1. Hold tang and gently extend the belt. If the belt locks or is difficult to extend, let it retract and pull it gently again. 2. Take care that the belt does not become twisted. Insert the tang into the buckle until you hear a click.
Page 39: Pregnant Women
Seat and steering wheel adjustments • Unfastening 1. Press the red button to unlock the buckle. 2. When the belt is not in use, insert its tang into the buckle. 3 Children and babies • When carrying children or babies, they must be restrained properly to minimize the risk of injury in the event of a sudden stop or accident.
Page 40: Steering Wheel
Steering wheel WARNING • After every adjustment, try to move the steering wheel back and forth to make sure that it is securely locked. Unless the lever returns to its original position, the steering wheel may move while the vehicle is in motion and cause an accident.
Page 42 5. Switches and controls Arrangement of switches and controls ................5-2 Starter switch .
Page 43: Switches And Controls
Switches and controls <Manual transmission vehicles> Arrangement of switches and controls Starter switch Engine idling control volume Accelerator pedal Brake pedal Clutch pedal Gearshift lever Parking brake lever Hazard warning lamp switch Combination switch (wiper and washer switch, exhaust brake switch: Manual transmission vehicles) Combination switch (lighting switch, passing/dimmer switch, turn sig-...
Page 44: Starter Switch
Starter switch WARNING Never turn the starter switch to any position other than the “ON” position while driving the vehicle. Turning the starter switch to the “ACC” position would be dangerous because the engine would stop and the following problems would occur: •...
Page 45: Warm-Up Switch
Switches and controls • LOCK The starter key can be inserted and removed in this position only. To place the key in the “LOCK” position, turn it to the “ACC” position then press it in. Keep it pressed in while turning it to the “LOCK”...
Page 46: Engine Idling Control Volume
NOTE: • When you start driving, be sure to turn OFF the switch to deactivate the warm-up system. • The warm-up system is used to make the engine warm up more quickly and to make the heater work more effectively when the vehicle is stationary on cold days.
Page 47: Starting The Engine
Switches and controls Engine idling speed 625 to 675 rpm Starting the engine WARNING • Do not start or warm up the engine in a garage or other closed area. When starting the engine or entering or leaving a garage, do not run the engine for longer than is necessary as the accumulation of exhaust gas in closed areas is very dangerous.
Page 48 NOTE: • When the engine has started, allow it to warm up until the needle in the coolant temperature gauge starts to move. • Do not continue operating the starter for more than 15 seconds as this could damage it or dis- charge the battery.
Page 49: Starting Procedure
Switches and controls NOTE: For safety, the engine in a manual transmission vehicle cannot be started unless the gearshift lever is in the neutral position. In an automatic transmission vehicle, the engine cannot be started unless the range selector lever is in “P”...
Page 50 3. After the engine has started, let it warm up until the water temperature gauge needle begins to move. P. 5-10 Z08917 3 Starting the engine when vehicle has been parked over an extended period When the vehicle is not used for a week or more or the engine oil and oil filter are replaced, the engine becomes starved of oil.
Page 51: Warming Up The Engine
5-10 Switches and controls 4 Starting the engine with the cab tilted When you need to start the engine with the cab tilted for inspection or servicing purposes, be sure to observe the following safety precautions: • Set the parking brake firmly and chock the wheels.
Page 52 5-11 NOTE: Idling the engine for long time wastes fuel, and is therefore detrimental to environmental protection and resource conservation. So shut down the engine whenever you leave the vehicle, even for a short period. After the engine has been idling for a relatively long time, white smoke may be given off from the muffler when driving off from a standstill and accelerating.
Page 53: Stopping The Engine
5-12 Switches and controls Stopping the engine WARNING • Never allow the vehicle to coast with the engine stopped as braking may be danger- ously sluggish and extremely difficult steering may result. This may also cause trouble in the fuel injection system. •...
Page 54: Pedals
5-13 4. Turn the starter switch to the “ACC” position to stop the engine. Z08812 Pedals Accelerator pedal WARNING If you use a floor mat, lay it correctly and make sure it is suitable for the size of the vehicle. It is dangerous for a floor mat to cover the accelerator pedal or for floor mats to be laid in multiple layers since the acceler- ator pedal may be prevented from returning...
Page 55: Gearshift Lever
5-14 Switches and controls Clutch pedal <Manual transmission vehicles> • Do not operate the vehicle with your foot on the clutch pedal as doing so can shorten the service life of the clutch. Driving with your foot on the clutch pedal could prevent engine braking and exhaust braking from taking place.
Page 56: Range Selector Lever
5-15 Range selector lever <Automatic transmission vehicles> The range selector lever is used to select gear ranges. Select lever positions carefully to ensure proper engagement of each gear. 1 Using the range selector lever Button While depressing the brake pedal, push the button and move the range selector lever.
Page 57 5-16 Switches and controls 3: Used when driving at low speeds or when pow- erful engine braking is needed on a downhill road. Gearshifts made automatically between the 1st through 3rd gears. 2: For driving on steep hills and through mud and snow.
Page 58: Overdrive Switch
5-17 Overdrive switch <Automatic transmission vehicle> Overdrive can be switched on and off with the switch located on the range selector lever. When the switch is in the “OFF” position, an indicator lamp illuminates. Z11854 • Overdrive ON Overdrive should be switched on as desired for nor- mal driving and always for high-speed driving.
Page 59: Combination Switch
5-18 Switches and controls Parking The parking brake is activated when the parking brake lever is fully pulled out. The warning lamp lights up simultaneously. Releasing Raise the lever slightly, press the end button , and lower the lever with the button still pressed. Make sure that the warning lamp goes out.
Page 60: Turn Signal Lamp Switch
5-19 Identification, clearance and side marker, Headlamps parking, tail, license, and meter illumination lamps position position position *: Illuminated by daytime running light system NOTE: Even when the vehicle is operated with the lighting switch in the “OFF” or position, the daytime running light system causes the low-beam head- lamps to be lit.
Page 61 5-20 Switches and controls 5 Exhaust brake WARNING Using the exhaust brake on a wet, frozen, snow-covered, or otherwise slippery road surface when the vehicle is lightly loaded or not loaded can cause the tires to slip on the road surface, resulting in a skid. Do not use the exhaust brake on slippery road surfaces.
Page 62 5-21 NOTE: Do not place the range selector lever in the “P” posi- tion or “N” position while the vehicle is moving. Doing so could cause the transmission to fail. Wiper and washer switch WARNING In cold weather, warm the windshield with the heater before operating the washer since washer fluid could otherwise freeze onto the windshield and obstruct your vision.
Page 63: Hazard Warning Lamp Switch
5-22 Switches and controls Hazard warning lamp switch CAUTION The battery may be discharged and the engine impossible to restart if the hazard warning lamps are operated for an extended period of time. The hazard warning lamps may be used as a warn- ing to other vehicles when you suddenly find it nec- essary to stop your vehicle in emergencies.
Page 64: Rearview Mirrors
5-23 Rearview mirrors The mirror stay can be swung manually in the direc- tion indicated by the arrow. Swing the stay to the inward position if the mirror is obstructing free movement of the vehicle, for exam- ple, when turning a tight corner, passing an oncom- ing vehicle or parking in a narrow place.
Page 66 6. Instruments and warning lamps Arrangement of instruments and warning lamps ..........6-2 Speedometer .
Page 67: Instruments And Warning Lamps
Instruments and warning lamps Arrangement of instruments and warning lamps Speedometer Tachometer Water temperature gauge Fuel gauge Warning/indicator lamps Z11892 Speedometer 1 Speedometer The speedometer indicates vehicle speed in miles or kilometers per hour. Odometer/Tripmeter Z11893 2 Odometer/tripmeter With the starter switch in the “ON” position, either “ODO”...
Page 68: Water Temperature Gauge
CAUTION The term “overrev” refers to rotation of the engine at an RPM exceeding the maximum limit. This occurs when the engine is driven by the wheels during downhill driving or downshifting. Persistent overrevving can lead to an engine breakdown. <Manual transmission vehicles>...
Page 69: Fuel Gauge
Instruments and warning lamps <Manual transmission vehicles> Fuel gauge The fuel gauge indicates the amount of fuel still remaining in the fuel tank. F: Full E: Empty When the needle approaches the “E” mark, refuel as soon as possible. If the vehicle completely runs out of fuel, air must be <Automatic transmission vehicles>...
Page 70: Warning/Indicator Lamps
Warning/indicator lamps <Automatic transmission shift indicator> Z12472 The illustration shows the standard arrangement of the warning and indicator lamps. Some lamps shown here, however, may not be installed on your vehicle. Illumination of certain warning lamps is accompa- nied by sounding of a buzzer. If the parking brake is applied, the buzzer will stop.
Page 71 Instruments and warning lamps Lamp Warning/indicator lamp If illuminated Ref. page symbol Turn signal indicator lamp Turn signals activated 5-19 Headlamp high beam indicator lamp Headlamp high beams illuminated 5-19 5-4, Exhaust brake activated warm-up system Exhaust brake indicator lamp 5-11, in operation 5-20...
Page 72 Lamp Warning/indicator lamp If illuminated Ref. page symbol Engine overheating warning lamp Engine overheating 6-12 NOTE: Illumination of any warning lamp marked (*) is accompanied by sounding of a buzzer. The warning lamps shown below come on when the starter switch is turned from the “ACC” position to the “ON”...
Page 73: Brake Warning Lamp
Instruments and warning lamps 1 Low vacuum warning lamp <Other than FE85> WARNING Braking is dangerously sluggish when the vacuum warning lamp is illuminated. For safety, never drive with the vehicle in this condition. Z10909 This lamp illuminates when the starter switch is turned to the “ON”...
Page 74: Charge Warning Lamp
With the starter switch in the “ON” position and the engine not running, the warning lamp will stay on even if the parking brake lever is released. The lamp will go out if the engine is started. 1. Check the brake fluid level. Replenish the reservoir if the level is too low.
Page 75: Fuel Filter Warning Lamp
6-10 Instruments and warning lamps 5 Automatic transmission fluid tempera- ture warning lamp <Automatic transmission vehicles> This lamp comes on when the starter key is turned to “ON”. It should go out in a few seconds. • This lamp illuminates if the automatic transmis- sion fluid becomes excessively hot.
Page 76: Abs Warning Lamp
6-11 8 Engine control warning lamp This lamp comes on when the starter key is turned to “ON”. It should go out when the engine starts. Illumination of red lamp Illumination of the red engine control warning lamp indicates a fault in the electronic control circuitry of the fuel injection system.
Page 77 6-12 Instruments and warning lamps 10 Automatic transmission warning lamp <Automatic transmission vehicle> This lamp comes on when the starter key is turned to “ON”. It should go out in a few seconds. The illumination of this lamp indicates a fault in the automatic transmission electronic control system.
Page 78 7. Starting and driving Precautions when setting the vehicle in motion ..........7-2 Precautions for driving .
Page 79: Starting And Driving
Starting and driving Precautions when setting the vehicle in motion • Do not carry containers of fuel or spray cans in the cabin. WARNING Z11316 Carrying fuel in the cabin is extremely dan- gerous because an increase in the cabin tem- perature could cause fuel vapor to catch fire or cause the container to rupture.
Page 80: Precautions For Driving
Precautions for driving Observe the following precautions while driving. Should you notice anything unusual about the vehi- cle, immediately stop the vehicle and inspect the relevant sections to find the cause of the trouble. If you are unable to identify the cause of the trouble or unable to do the repairs yourself, call your nearest authorized dealer.
Page 81 Starting and driving • Remember that the mirrors protrude from the vehicle body. Be careful not to hit pedestrians and obstructions with the mirrors when driving on narrow roads. Looking at the mirrors while driving causes your line of vision to move significantly. Be sure to keep paying attention to safety ahead of the vehicle.
Page 82 • Do not allow a child to touch the driver’s controls and other equipment. A child’s interference could cause a fault or accident. 1 When driving a manual transmission vehicle • Avoid slipping the clutch excessively. Partially depressing the clutch pedal while the vehicle is in motion causes the clutch to slip and shortens the service life of the clutch.
Page 83: Tips For Improving Fuel Economy
Starting and driving Tips for improving fuel economy Observe the following precautions to achieve maxi- mum fuel economy and to extend tire life. • Continue warming up the engine only to the point at which the water temperature gauge needle begins to move. •...
Page 84: Braking
Braking When driving downhill, use engine braking as well as exhaust braking in combination with the foot brake. P. 7-9 WARNING Z01416 • When warning lamps and/or light up, immediately stop the vehicle and perform necessary checks. P. 6-6 • Using the exhaust brake on a wet, frozen, snow-covered, or otherwise slippery road surface when the vehicle is lightly loaded...
Page 85 Starting and driving NOTE: When driving on slippery surfaces, activating the brakes could lock the wheels and the vehicle is very likely to lose directional control due to resulting skids. The ABS minimizes such wheel locking by electronically controlling the braking force of each wheel.
Page 86: On Uphill And Downhill Roads
WARNING If the tires slip when driving around a slip- pery curve or over a gap with the exhaust brake working, the ABS will start functioning and the exhaust brake will be temporarily deactivated. Always slow down before enter- ing a curve. •...
Page 87 7-10 Starting and driving • Never coast downhill with the gearshift lever in neutral (manual transmission vehicles) or the range selector lever in the “N” position (auto- matic transmission vehicles). Doing so makes both engine braking and exhaust brake inopera- tive, which in turn excessively burdens the ser- vice brakes.
Page 88: On Rough Roads And In Bad Weather
7-11 On rough roads and in bad weather • Use a low gear and try to drive at a constant speed when driving on gravel roads or muddy roads. • Do not race the engine when attempting to move out of mud. Racing the engine is useless and even worsens the condition as the spinning Z11323 wheels will make ruts deeper.
Page 89: Parking
7-12 Starting and driving Parking WARNING • Park the vehicle on the flattest available surface. Avoid parking on slopes. When you cannot avoid parking on a slope, apply chocks to the wheels. You can further improve safety by leaving the steering wheel turned so the vehicle will roll toward an obstacle (for example, a Z11324...
Page 90: Vehicles With Limited Slip Differential
7-13 1. In a manual transmission vehicle, put the gear- shift lever in the neutral position when the vehi- cle is stationary. In an automatic transmission vehicle, pull the parking brake lever while keeping the brake pedal depressed, and then place the range selector lever in the “P”...
Page 91 7-14 Starting and driving WARNING When you raise the vehicle on one side for replacing a tire or any other purpose, never rotate the raised wheel. Doing so is danger- ous as power is transmitted to the wheel which is on the ground and the vehicle could move.
Page 92: Loading Cargo
7-15 Loading cargo 1 Do not overloading the vehicle. • Overloading the vehicle causes braking per- formance to deteriorate and can thus cause an accident. Also, overloading the vehicle places excessive stress on vehicle parts, shortening their service lives. The vehicle is designed to perform best when loaded within its Gross Vehi- cle Weight Rating (GVWR) and within its front and rear Gross Axle Weight Ratings (GAWR).
Page 93 7-16 Starting and driving 2 How to load cargo Improperly loaded cargo not only is unstable but also may result in uneven weight distribution which could damage the cargo deck and frame. WARNING • When roping up cargo or covering it with a tarpaulin, make sure that neither the rope nor the end of the tarpaulin hang down Z11325...
Page 94: 8. 4Wd Operation
8. 4WD operation <FG models> Control and indicator lamps for 4WD operation ..........8-2 Advice on use of the 4WD mode .

Page 95 4WD operation <FG models> Control and indicator lamps for 4WD operation Select the 2WD (rear-wheel-drive) mode or 4WD (all-wheel-drive) mode as necessary for the condi- tion of the road surface. The 4WD mode can be used for extra traction on rough road surfaces and on snow-covered road surfaces (in mountainous regions, for example).
Page 96 Front drive switch • The front drive switch is used to select either the two-wheel drive (2WD) mode that uses only the two rear wheels as driving wheels or the four- wheel drive (4WD) mode in which the engine power is transmitted to all four wheels. Pressing the “ON”...
Page 97 4WD operation <FG models> 2 Selecting drive mode-transfer gear range combinations You can select any desired drive mode and transfer gear range combination from among those shown in the following table. Select the most suitable com- bination according to the driving conditions. Illumi- Mode-range nated...
Page 98 • “4WD-HIGH” to/from “4WD-LOW” 1. Stop the vehicle and depress the clutch pedal. Z11343 2. Move the HIGH-LOW lever while pressing the button on it to the HIGH range position LOW range position Z12575 3. After moving the lever fully to the HIGH range or LOW range position, make sure that the indicator lamp has come on or gone off and then release the clutch pedal.
Page 99 4WD operation <FG models> 4 Free-wheeling hub • Even when the 4WD vehicle is running in the two-wheel drive mode with the engine power transmitted only to the rear wheels, the front wheels are always connected to the power train (differential, propeller shaft and transfer).
Page 100 2 Driving on sandy or muddy ground • Select the “4WD-LOW” setting if you find it appropriate to do so after checking sand or mud conditions. Start out slowly. Drive at low speeds, keeping the speed as constant as possible. •...
Page 101 4WD operation <FG models> CAUTION • Never drive in water deeper than the center of the wheels; otherwise water may enter the rear axle or other components. • Never shift gears while crossing a river. Precautions to be taken when selecting the 4WD mode •...
Page 102 9. Heating and air conditioning Front air outlets ..............9-2 Heater .
Page 103: Heating And Air Conditioning
Heating and air conditioning Front air outlets Z11960 1 Adjusting the airflow direction • Adjust the left/right airflow direction from each outlet as desired by moving the knob to the left or right. • Adjust the up/down airflow direction from each outlet as desired by pressing the top or bottom of the outlet.
Page 104: Heater
Heater NOTE: • The heater uses the heat produced by the engine coolant. Warm air is, therefore, not avail- able until the coolant temperature becomes suf- ficiently high. • When heating the cab while the engine is warm- ing up and while the vehicle is parked, turning “ON”...
Page 105 Heating and air conditioning Air selector switch Pressing the air selector switch allows you to toggle the setting between recirculation of inside air and introduction of outside air. When recirculation is selected, the indicator lamp in the switch comes • Outside air Use this setting when driving in normal condi- tions.
Page 106 • For airflow toward the feet Place the mode selector dial in the position. Z11964 • For airflow toward the feet and toward the windshield 1. With the dial in the position , most air is directed toward the feet and the rest of the air is directed toward the windshield.
Page 107 Heating and air conditioning 2 Using the controls To heat the cab Place the mode selector dial in the position or in the position. Z11307 For cool airflow toward the head and warm airflow toward the feet Place the mode selector dial in the position or in the position.
Page 108: Air Conditioner
Air conditioner WARNING Never leave children alone in the cab espe- cially when the air-conditioning is on. They will suffer from dangerously high interior temperatures should the air conditioning accidentally stop. NOTE: • The heater uses heat produced by the engine coolant.
Page 109 Heating and air conditioning Fan speed dial The fan speed dial allows you to adjust the fan speed in four steps. Turn the dial in the direction of arrow to increase the fan speed and in the direc- tion of arrow to reduce it.
Page 110 Air conditioner switch Pressing the air conditioner switch activates the air conditioner, which has cooling and dehumidifying functions. The indicator lamp in the switch comes on at this time. Pressing the air conditioner switch once more stops the air conditioner. Z05613 Mode selector dial Use the mode selector dial to select outlets as...
Page 111 9-10 Heating and air conditioning 2. With the dial in the position , air is directed equally toward the feet and windshield. Z11966 • For airflow toward the windshield Place the mode selector dial in the position. Z11967 2 Using the controls To heat the cab Place the mode selector dial in the position...
Page 112 9-11 To ventilate the cab Press the air selector switch to select outside air, and place the mode selector dial in the position. Z08873 To cool the cab Press the air conditioner switch to activate the air conditioner, then use the temperature control dial to set a comfortable temperature.
Page 113: Outside Air Inlets
9-12 Heating and air conditioning CAUTION • Running the air conditioner without refriger- ant will damage the air conditioner compres- sor. Check the refrigerant level if the air conditioner stops working efficiently. • To protect the environment, your vehicle’s air conditioning system uses refrigerant HFC-134a which does not harm the ozone layer.
Page 114 10-1 10. Interior equipment and accessories Cigarette lighter ..............10-2 Ashtrays .
Page 115: Interior Equipment And Accessories
10-2 Interior equipment and accessories Cigarette lighter The cigarette lighter can be used when the starter switch is in the “ON” or “ACC” position. Push the cigarette lighter all the way in. It will soon pop back to the original position with its core red hot.
Page 116: Ashtrays
10-3 Ashtrays Remove and empty the ashtrays when they become full. WARNING • Be sure to put out cigarettes and match- sticks before putting them in the ashtrays. Close ashtrays completely. • Put only cigarette stubs and matchsticks in the ashtray. Empty the ashtray before it becomes full completely as too many stubs crammed into the ashtray could catch fire.
Page 117: Coat Hooks
10-4 Interior equipment and accessories Coat hooks <Vehicles other than Crew-cab models> Use the coat hooks if you wish to hang up clothing or similar items. CAUTION Z08840 Do not pull the coat hooks with excessive force or hang heavy items on them. They could break. Sun visors The sun visor screens your eyes from sunlight.
Page 118: Small Article Compartments
10-5 Crew-cab models (front and rear seats) • “ON” position The lamp is illuminated regardless of the door positions. • “•” position The lamp comes on when a door is opened and goes off when the door is closed. • “OFF”...
Page 119 10-6 Interior equipment and accessories Vertical compartment Hook <Vehicles other than Crew-cab models> Z11381 Door pocket <Vehicles other than Crew-cab models> Center tray <Vehicles other than Crew-cab models> Z11382 Center console box <Vehicles other than Crew-cab models> Back panel console box <Vehicles other than Crew-cab models>...
Page 120: Using The Radio
10-7 Card holder The card holder can be used to hold express- way tickets and similar items. Z11989 Pocket The pocket may be used as a radio or other audio equipment mounting space. Using the radio The radio (optional) can be used with the starter switch in the “ON”...
Page 121: Accessories
10-8 Interior equipment and accessories Accessories • See an authorized dealer if you are considering adding accessories to your vehicle. • Your vehicle contains electronic devices. Even though these are protected against interference from electromagnetic emissions, you should refer to an authorized dealer before fitting equip- Z00020 ment that emits strong signals, such as mobile telephones.
Page 122: 11. In Cold Weather
11-1 11. In cold weather Coolant ................11-2 Engine oil .
Page 123: Engine Oil
11-2 In cold weather Coolant • When vehicles are shipped from the factory, genuine FUSO DIESEL LONGLIFE COOLANT is added to the coolant in their cooling systems. This additive combines both antifreeze and anti- rust capabilities to sufficiently protect the cooling system from freezing up.
Page 124 11-3 Other recommendations for cold weather operation • If the engine fails to start, turn the starter switch back to the “ACC” position or “LOCK” position and wait for the battery to recover before trying to start the engine again. •...
Page 125 11-4 In cold weather Installing tire chains <Vehicles other than FG models> • On FG models, tire chains cannot be used on both front and rear wheels. • Make sure that tire chains are installed properly so that they do not become loose and interfere with other vehicle parts while the vehicle is in motion.
Page 126 11-5 3. Temporarily connect hook of outside chain as shown. Z11190 4. Pull the middle chain as far as possible and connect its hook. 5. Pull both ends of outside chain as far as pos- sible and connect hook Z11191 6.
Page 128: 12. Simple Inspection And Service
12-1 12. Simple inspection and service General precautions for servicing the vehicle ..........12-2 To reach the engine access opening .
Page 129: General Precautions For Servicing The Vehicle
12-2 Simple inspection and service General precautions for servicing the vehicle WARNING • Never run the engine in a poorly ventilated area. Exhaust emissions contain carbon monoxide, which can cause unconscious- ness or death if breathed. • Never smoke when servicing your vehicle since its fuel and the gases given off by its battery are highly flammable.
Page 130 12-3 Please take the following precautions when servic- ing your vehicle: • Make sure the vehicle is on safe, level ground. • Prevent the vehicle from moving by pulling the parking brake lever and blocking the wheels with chocks. • Remove the starter key unless you need to run the engine.
Page 131: To Reach The Engine Access Opening
12-4 Simple inspection and service To reach the engine access opening <Crew-cab models> There is an opening under the assistant driver’s seat which provides access to the engine for inspection and servicing. Uncover and cover the opening as follows: • To uncover the opening 1.
Page 132: Tilting The Cab
12-5 Tilting the cab <Vehicles other than Crew-cab models> NOTE: A Crew-cab cannot be tilted. 1 Preparation WARNING • Before tilting or lowering the cab, make sure that the area around the cab is clear of people and obstructions. • Never tilt the cab when the vehicle is on any kind of slope.
Page 133 12-6 Simple inspection and service • Before tilting the cab, make sure there is ade- quate clearance in front of the cab and above it. Clearance in front 1 m or more (3.3 ft. or more) Clearance above 1 m or more (3.3 ft. or more) If there are any obstructions within the clear- ance areas shown above, remove them.
Page 134 12-7 3 Lowering the cab WARNING • Be careful not to trap your hands or other body parts. • Before lowering the cab, make sure that you have not left rags, tools, etc. in the engine compartment. Flammable objects left inside the engine compartment can cause fires.
Page 135: Pre-Operational Checks
12-8 Simple inspection and service 4. Push down lever B until the pin engages with the latch . Check that lever B cannot be pulled up. WARNING If the lever B cannot be pushed down, tilt up the cab again and repeat the lowering proce- dure from the beginning.
Page 136 12-9 Coolant level Check that the coolant level is between the “FULL” and “LOW” marks on the reservoir tank. P. 12-41 Z11188 V-belt tension and damage Check the belt for proper deflection when a force of 98 N (22 lbs., 10 kgf) is applied to the point midway between the pulleys.
Page 137 12-10 Simple inspection and service Range selector lever <Automatic transmission vehicle> Set the starter switch in ON position but not start the engine. • Check if the range selector lever operates smoothly and clicks at each range position (“P” position through “2” position). •...
Page 138 12-11 Brake fluid level Check that the brake fluid level is between the “MAX” and “MIN” marks on the reservoir tank. P. 12-30 Z10682 Windshield washer fluid level Confirm that the windshield washer fluid level is above the bottom of the inspection window. P.
Page 139 12-12 Simple inspection and service Defroster Make sure that warm air blows properly onto the windshield. P. 9-3, 9-7 Z11696 Lighting system Make sure that each lamp lights up or flashes properly. Check lamp lenses for dirt and dam- age. P.
Page 140 12-13 Seat belts Confirm that the seat belt buckles function cor- rectly when fastening and unfastening. Z11943 3 While walking around the vehicle Z11952 Wheels and tires Check the disc wheels for cracks and other damage. Check the tires for inflation pressure, tread groove depth, foreign objects in grooves, cracks, and uneven wear.
Page 141 12-14 Simple inspection and service Suspension springs Check for broken springs and tilt of vehicle body toward either side. Z10753 License plate and reflector condition Check the license plate and reflectors for loose installation, damage, and dirt. Z11953 4 While driving at slow speeds Perform the following checks while driving in a safe place at speeds lower than 20 km/h (12 mph).
Page 142: Lubrication
12-15 Lubrication Application and replacement of lubricants at the specified intervals is vital to the vehicle’s perfor- mance, longevity, and safety. Following the mainte- nance schedule will give optimum results. P. 15-1 • If the vehicle is often used in demanding condi- tions, for example, on unpaved roads, near the coast, or in cold regions, lubricants should be applied and replaced more quickly than speci-...
Page 143 12-16 Simple inspection and service <FE> Z12034 <FG> Z12506...
Page 144 12-17 Z09226 Z09225 Z09227 Z09228 Z09392 Z09498 Recommended lubricant: Chassis grease NLGI No. 1 (Li soap) Rear spring pin, front (2 points each on both sides) Rear spring pin, rear (4 points each on both sides) King pin bearing (4 points in total on both sides) Recommended lubricant: Wheel bearing grease NLGI No.
Page 145: Oils And Fluids
12-18 Simple inspection and service 2 Door hinge (4 points in total on both sides; 8 points in Crew-cab models) Every 10,000 km Greasing intervals (6,000 miles) Recommended lubricant: Chassis grease NLGI No. 1 (Li soap) Z10719 3 Anchor hooks (two places) <Not applicable to Crew-cab models>...
Page 146 12-19 CAUTION Engine oil with an API classification of CC can- not be used. Be sure to use engine oil with a classification of CD or higher. Quantity required: Approx. 9 liters (9.5 qts) Oil pan Approx. 10 liters (11 qts) Oil filter Approx.
Page 147 12-20 Simple inspection and service Checking by use of oil level gauge • Preparation <Crew-cab models> <Vehicles other than Crew-cab models> 1. Tilt the cab. <Crew-cab models> 1. Open the inspection cover in the rear floor mat. 2. Release the lock , then open the hatch 3.
Page 148 12-21 Adding oil 1. On Crew-cab models, the engine access open- ing is located under the assistant driver’s seat. Clean the area around oil filler cap to prevent dust and dirt from entering the engine. 2. Remove the oil filler cap and add oil as neces- sary.
Page 149 12-22 Simple inspection and service 5. Carefully pour fresh engine oil through the oil filler. 6. Wait for more than 5 minutes and check the oil level using the oil level gauge. 7. Crank the engine with the starter switch, then start the engine.
Page 150 12-23 Quantity required: Model Quantity Approx. 3.6 liters 5-speed transmission (3.8 qts) Approx. 4.4 liters 6-speed transmission (4.6 qts) WARNING Do not check or replace the gear oil immedi- ately after operating the vehicle since the engine, transmission, exhaust pipe, and other components will be extremely hot.
Page 151: Automatic Transmission Fluid
12-24 Simple inspection and service 4. Install the inspection plug. 68.6 ± 14.7 N·m (51 ± 11 Tightening torque ft.lbs., 7.0 ± 1.5 kgf·m) 3 Automatic transmission fluid <Vehicles other than Crew-cab models> <Crew-cab models> Level gauge Z12049 Every 10,000 km Inspection intervals (6,000 miles) Every 40,000 km...
Page 152 12-25 3. Remove the level gauge that is located behind the cab. If it is difficult to remove, tilt the cab. On the Crew-cab models, open the inspec- tion cover in the rear floor mat. Release the lock , then open the hatch CAUTION The inspection hatch may remain at high tem- peratures for a certain period of time after the...
Page 153 12-26 Simple inspection and service 4 Transfer gear oil <FG> Every 10,000 km Inspection intervals (6,000 miles) Every 30,000 km Replacement intervals (18,000 miles) The first transmission gear oil replacement during the run-in period should be performed at the initial 4,000 km (2,500 miles) point.
Page 154 12-27 68.6 ± 14.7 N·m (51 ± 11 Tightening torque ft.lbs., 7.0 ± 1.5 kgf·m) 3. Add oil through the inspection plug hole until it reaches the bottom of the hole. 4. Install the inspection plug. 68.6 ± 14.7 N·m (51 ± 11 Tightening torque ft.lbs., 7.0 ±...
Page 155: Brake Fluid
12-28 Simple inspection and service Check 1. Remove inspection plug and make sure that the oil is topped off. 2. If insufficient, add oil through the inspection plug hole until it is full to the brim. CAUTION The added oil should be of the same grade and viscosity as the oil originally placed in the dif- ferential gears.
Page 156 12-29 Recommended fluid: Brake fluid SAE J1703 FMVSS No. 116, DOT3 NOTE: With a manual transmission vehicle, the brake fluid serves also as clutch fluid. WARNING • Be sure to use the recommended brake fluid. • Use only one brand of recommended brake fluid.
Page 157 12-30 Simple inspection and service Check The fluid level should be between the “MAX” and “MIN” lines on reservoir tank . Check whether the reservoir tank contains foreign matter. If you see foreign matter in the reservoir tank, have the reser- voir tank inspected and cleaned by an authorized dealer.
Page 158 12-31 CAUTION When adding power steering fluid, be sure to use fluid of the same brand as the existing fluid. Mixing two or more different fluids will change their properties and could cause a failure. NOTE: Inspect the power steering fluid level after stopping the engine and allowing the power steering fluid to cool.
Page 159: Filter Elements
12-32 Simple inspection and service 6. Clean the end of the guide pipe for the level gauge with yellow painted mark , then with- draw the level gauge and wipe off all the fluid that is stuck to it. Next, insert the level gauge and gently withdraw it.
Page 160 12-33 CAUTION • Oil filter element must not be cleaned and reused. Always replace the filter element with a new one. • Replace the oil filter element simultaneously with engine oil change. WARNING • Spilt engine oil should be wiped off clean. Oil remaining on the engine surface could catch fire.
Page 161 12-34 Simple inspection and service 9. Start the engine and check for oil leakage. 10. Stop the engine and, after letting it stand for more than 30 minutes, check the oil level. 2 Fuel filter replacement Replacement Every 20,000 km (12,000 miles) intervals or every 12 months WARNING...
Page 162 12-35 1. Confirm that the parking brake lever is pulled. Prevent the vehicle from moving by blocking the wheels with chocks. 2. Clean the filter and the surrounding area to pre- vent dirt from entering the new element. 3. Place a can under the fuel filter to catch fuel. 4.
Page 163 12-36 Simple inspection and service CAUTION Do not tighten the filter case too strongly. Over- tightening could damage the filter case. 13. Install the sensor to the filter case and connect the connector. Sensor tightening 5 ± 1 N·m (3.7 ± 0.7 ft.lbs., torque 0.5 ±...
Page 164 12-37 1. Undo the three clamps and remove the cover 2. Pull element straight down to remove. Z12060 3. From the inside of the element, blow com- pressed air evenly up and down along the pleats of the filter paper. CAUTION •...
Page 165: Draining Water From Fuel Filter
12-38 Simple inspection and service Draining water from fuel filter If the warning lamp lights up, there is water in the fuel filter in an amount exceeding the limit. Drain the water as follows: WARNING Z12062 • Fuel is highly flammable and should be kept away from hot objects and open flames owing to the risk of fire or explo- sion.
Page 166: Engine Coolant - Check And Replacement
12-39 Engine coolant – check and replacement At the time of pre-oper- Inspection intervals ational check Replacement intervals Every 24 months If the coolant becomes very dirty, replace it immedi- ately regardless of the specified replacement inter- vals. 1 Recommended coolant Use a coolant containing the FUSO DIESEL LONGLIFE COOLANT additive and soft water in the specified proportions.
Page 167 12-40 Simple inspection and service DANGER • FUSO DIESEL LONGLIFE COOLANT IS TOXIC. IF A PERSON HAS ACCIDEN- TALLY SWALLOWED IT, FORCE HIM/HER TO VOMIT AND CONSULT A DOCTOR IMMEDIATELY. IF IT SPLASHES IN THE EYES, IMMEDIATELY FLUSH THE EYES WITH WATER FOR MORE THAN 15 MIN- UTES, AND SEEK MEDICAL ATTENTION.
Page 168 12-41 Use the following table to determine the correct concentration of FUSO DIESEL LONGLIFE COOL- ANT according to the lowest temperature at which your vehicle is to be operated. FUSO DIESEL LONGLIFE COOLANT concentra- tion (in volume percentage) Lowest –10 temper- (14) –15...
Page 169: Adding Coolant
12-42 Simple inspection and service 5 Adding coolant CAUTION • Coolant should normally be added through the reservoir tank without opening the pres- sure cap on the engine. • When adding coolant, use new coolant addi- tive of the same brand and concentration as the additive that is already in the vehicle.
Page 170 12-43 5. Refit the pressure cap by turning it clockwise, then securely retain the fastener in the groove on the engine. 6. Take the cap off the reservoir tank and add cool- ant until it reaches the “FULL” line. Refit the cap tightly.
Page 171 12-44 Simple inspection and service 2. Remove the cap from the reservoir tank 3. Tilt the cab. P. 12-5 If the vehicle is a Crew-cab model vehicle, uncover the engine inspection opening. P. 12-4 4. Unlock the pressure cap by raising the fas- tener .
Page 172 12-45 10. Pour coolant (FUSO DIESEL LONGLIFE COOLANT plus soft water) up to the top of the pressure cap opening. Pour the coolant slowly to prevent air from mixing with it. 11. Check that the coolant level in the pressure cap opening does not go down, then fit the pressure cap (turn it clockwise until it is tight) and press down the fastener to lock the pressure cap in...
Page 173: V-Belts - Check And Adjustment
12-46 Simple inspection and service V-belts – check and adjustment An excessively loose or tight belt could cause the engine to overheat, the battery to be inadequately charged, or the alternator or water pump to mal- function. Always keep belts adjusted to the proper tension.
Page 174: Range Selector Lever - Check
12-47 4. Also, check the belts for damage. 2 Adjustment WARNING Never perform belt tension adjustments when the engine is running. Vehicles with air conditioner 1. Tilt the cab. P. 12-5 If the vehicle is a Crew-cab model vehicle, uncover the engine inspection opening. P.
Page 175: Steering Wheel - Check
12-48 Simple inspection and service 4. Return the range selector lever to “P” position. Turn the starter key to LOCK position and check if the key can be removed from the key cylinder. Steering wheel – check The steering wheel is a safety-critical part of the vehicle.
Page 176: Service Brakes - Check
12-49 NOTE: Make sure the lock lever that is used for steering wheel adjustment is securely locked. 3 Steering wheel operation 1. While driving slowly, make sure that the steering wheel does not shake and the vehicle does not pull to one side. Also check for excessive oper- ating resistance and unsmooth return to the neutral position.
Page 177 12-50 Simple inspection and service 3. If your vehicle is equipped with a manual trans- mission, make sure that the gearshift lever is in the neutral position. If your vehicle is an auto- matic transmission vehicle, make sure that the range selector lever is in the “P”...
Page 178: Parking Brake - Check And Adjustment
12-51 Parking brake – check and adjustment Inspection At the time of pre-operational intervals check 1 Parking brake lever stroke check 1. Depress the brake pedal firmly so that the vehi- cle cannot move. 2. Starting with the parking brake lever in the fully released position, pull the parking brake lever with a force of 295 N (66 Ibs., 30 kgf) until it stops moving.
Page 179: Tires - Check
12-52 Simple inspection and service 1 Clutch pedal play Clutch pedal play 0.2 to 4 mm (at center of pedal pad) (0.0079 to 0.16 in.) 1. Make sure the engine is not running. 2. Make sure the parking brake is securely applied. 3.
Page 180 12-53 Standard inflation pressure Inflation pressure Tire size Model kPa (psi, kgf/cm LT215/85R16-10PR FE84 550 (80, 5.5) (Load Range E) 215/75R17.5 124/ FE85 123L (Load Range F) 690 (100, 7.0) LT235/85R16-10PR 550 (80, 5.5) (Load Range E) • There is a plate affixed to the driver’s door pillar indicating standard inflation pressure.
Page 181 12-54 Simple inspection and service NOTE: • The tire inflation pressures will be higher just after vehicle operation than before vehicle oper- ation. The increases in pressure are not abnor- mal; they occur because the air in the tires expands as the tires get hot while the vehicle is moving.
Page 182: Tire Replacement
12-55 Tire replacement 1 Preparation for tire replacement • Park the vehicle on a flat, hard surface. Pull the parking brake all the way on. If your vehicle has a manual transmission, place the gearshift lever in the neutral position. If your vehicle has an automatic transmission, place the range selec- tor lever in the “P”...
Page 183 12-56 Simple inspection and service • Jack support under the front axle. Z12567 Rear axle jacking point Bottom surface of the axle housing Z12086 How to remove a wheel WARNING • After raising the vehicle slightly, confirm that the jack is securely in position. If the jack slipped out of position with the vehicle fully raised, the vehicle could fall and cause a serious injury.
Page 184 12-57 3. Slightly loosen the wheel nuts by turning them in the illustrated direction. Do not remove the nuts. For right-hand wheel For left-hand wheel NOTE: The wheel nuts on the right-hand wheel are marked with “R” and have right-hand threads. Those on the left-hand wheel are marked with “L”...
Page 185 12-58 Simple inspection and service 3 Mounting the tire 1. Clean the following sections before mounting the wheel. If they are dirty, the wheel nuts could become loose during driving. Threads on wheel bolts and nuts Spherical surface of wheel nuts Disc wheel mounting surface Disc wheel mating surface Wheel nut contact surface on disc wheel...
Page 186 12-59 WARNING • Fit the socket wrench securely on the wheel nut. If fitted improperly, the wrench will slip off the nut, and could cause injury. • Do not jump or jerk on the wrench handle when tightening the nut by using your own weight.
Page 187 12-60 Simple inspection and service WARNING • Be sure to tighten the wheel nuts to the specified torque. Excessive torque could elongate the bolt or deform the surface of the disc wheel. • When replacing the wheel, take care not to damage the threads on the wheel bolts and inner wheel nuts.
Page 188: Wheel Nuts - Check And Retightening
12-61 Wheel nuts – check and retightening Every 10,000 km Inspection intervals (6,000 miles) With a new vehicle, perform the first inspection after 4,000 km (2,500 miles). WARNING After changing a tire, the wheel nuts will loosen somewhat during the initial stages of driving due to “wear-in.”...
Page 189: Tire Rotation
12-62 Simple inspection and service Same tread pattern on all tires Tire rotation The amount of wear on a tire depends on its posi- tion on the vehicle. To equalize wear and extend life as much as possible, rotate the tires at regular inter- vals.
Page 190: Wiper Blade - Replacement
12-63 Wiper blade – replacement 1 Replacing wiper blade 1. Raise wiper arm , and then push clip spring in the direction of the arrow (see figure). Z05981 2. With the clip spring kept in the pushed position, press wiper toward the wiper arm.
Page 191: Windshield Washer - Fluid Level Check And Refilling
12-64 Simple inspection and service Windshield washer – fluid level check and refilling 1 Fluid level check Check the washer fluid level through level check window When the level has dropped to the lower part of the window or is not visible at all, refill the tank with Z12091 washer fluid.
Page 192 12-65 1 Removal and installation of battery cover 1. Pull the stopper on the left side of the battery to unhook it from the cover , and raise the left end of the cover by about 50 mm (1.97 in.). 2.
Page 193 12-66 Simple inspection and service CAUTION • Whenever battery fluid has been added, either charge the battery or run the vehicle for a while. It is especially important in cold weather as the battery can freeze up and be damaged. •...
Page 194: Air Filters - Cleaning
12-67 2. Remove the battery support mounting nuts (each indicated by an arrow in the illustra- tion). 3. Remove the battery support , then remove the battery. 4. Install the battery by performing these steps in reverse. After installing the battery, make sure it is securely retained.
Page 195 12-68 Simple inspection and service 2 Dashboard air filter Z11171 • Removal 1. Remove the four screws that retain the bot- tom of the lower center panel and the bottom of the lower panel 2. Release the tabs on the lower panel and lower center panel, then remove the lower panel.
Page 196: Cleaning Your Vehicle
12-69 • Installation 1. Return the air filter to its original position by inserting it with its front facing you. Press the air filter securely into the guides (one on each side at the top and two at the bottom). 2.
Page 197 12-70 Simple inspection and service WARNING When washing the underside of the vehicle, be careful not to hurt yourself on the edges of panels and other parts. CAUTION • Wash the vehicle with luke-warm or cold water. Do not use very hot water. •...
Page 198 12-71 • When washing the underside of the vehicle, <Steering be careful not to direct water or steam from a shaft> high-pressure cleaner toward the steering shaft, the dust covers on the steering sys- tem, or the dust covers on the front axle for a long time at close range.
Page 199 12-72 Simple inspection and service Waxing Wax the vehicle once or twice a month or whenever the wax on the vehicle ceases to repel water. Apply wax out of direct sunlight and only when the vehicle’s paintwork is cooler than human body tem- perature.
Page 200 12-73 4. Finish cleaning by gently wiping the surface with a dry soft cloth to polish it. Grease and oil Use this method to remove contamination by grease, oil, butter, margarine, shoe polish, white coffee, chewing gum, beauty cream, vegetable oil, wax, crayon, tar, and asphalt.
Page 201 12-74 Simple inspection and service Removing floor mat for cleaning When removing the floor mat for cleaning, you must raise the accelerator pedal by using the following method. 1. Hold the hooked end of stopper with pliers and pull the stopper toward the front of the vehi- cle while twisting the hooked end through approximately 15 degrees to disengage the end from the pedal.
Page 202: 13. Useful Advice For Emergencies
13-1 13. Useful advice for emergencies Possible failures, causes and remedies ..........13-2 Stopping your vehicle in an emergency .
Page 203 13-2 Useful advice for emergencies Possible failures, causes and remedies Performing daily checks and good maintenance are keys to preventing mechanical failures and the resultant accidents. Be sure to check and service your vehicle regularly. Should your vehicle suffer a mechanical failure or malfunction, the measures needed to correct the problem can be found using the following chart.
Page 204 13-3 The engine fails to stop. Possible cause Remedy Ref. page The fuel injection system is malfunctioning. Have an authorized dealer perform neces- – sary inspection. The starter switch is malfunctioning. Have an authorized dealer perform neces- – sary inspection. Black smoke is emitted in exhaust.
Page 205 13-4 Useful advice for emergencies Possible cause Remedy Ref. page Engine oil replacement intervals are too long. Change the engine oil at prescribed intervals. 12-18 The oil filter is clogged. Replace the filter element. 12-32 Drive power is insufficient. Possible cause Remedy Ref.
Page 206 13-5 The vehicle pulls to one side during braking. Possible cause Remedy Ref. page Tires are not uniformly inflated. Inflate tires properly. 12-52 Tires wear unevenly. Change the tires. 12-55 Cargo is heavier on one side than the other. Load cargo evenly. 7-15 Steering is difficult.
Page 207: Stopping Your Vehicle In An Emergency
13-6 Useful advice for emergencies Stopping your vehicle in an emergency Should a mechanical failure occur, do not panic. Simply slow your vehicle while paying attention to the vehicles behind you, and pull off the road at a place where you do not hinder the flow of traffic. WARNING •...
Page 208: If The Engine Overheats
13-7 If the engine overheats WARNING Open the pressure cap only after the coolant temperature has dropped sufficiently. If the cap is opened while the engine is still hot, boiling coolant could gush out, burning you Z12079 severely. CAUTION • Be sure to stop the engine only after letting it run at a speed slightly above the idling RPM until the coolant cools down.
Page 209: When A Fuse Has Blown
13-8 Useful advice for emergencies When a fuse has blown • The fuse box is located under the center panel. Fuses are also located in the high-current fuse box. • If a lamp fails to illuminate or electrical equip- ment does not function, a fuse may have blown. Check and replace fuses as necessary.
Page 210 13-9 3 Fuse replacement 1. To remove the fuse that is to be replaced, grip it using the fuse puller in the fuse box. The amperage and protected circuit of each fuse are shown on the inside of the fuse box cover and on the inside of the high-current fuse box cover.
Page 211 13-10 Useful advice for emergencies <Fuse box> Z12081 Fuse <High-current fuse box> Amperage Protected circuit Cigarette lighter Audio system Auxiliary power supply (starter switch ACC circuit) Stop lamps Meter cluster Turn signal lamps Auxiliary power supply (circuit directly connected to battery) Audio system Interior lamps Power window (driver’s)
Page 212 13-11 Fuse Amperage Protected circuit Horn Air conditioner Air conditioner condenser Air conditioner blower fan, heater blower fan Van body dome light Automatic transmission fluid cooler fan Engine drive unit Backup lamps Meter cluster Wipers Auxiliary power supply (starter switch ON circuit) Relay control Automatic transmission Exhaust brake...
Page 213 13-12 Useful advice for emergencies 4 High-current fuse There are high-current fuses between the battery and fuse box, and between the battery and alterna- tor. These protect circuits in the same way that ordi- nary fuses do. If a high-current fuse is blown, most of the vehicle’s electrical circuits become inopera- tive.
Page 214 13-13 Amperage Protected circuit (casing color) Fuse box (S1, A1 – A5, 60A (yellow) M1 – M12) Fuse box 60A (yellow) (B1 – B12) Fuse box 40A (green) (B13 – B16) Hydraulic brakes 60A (yellow) booster 40A (green) ABS motor 40A (green) ABS valve BATT1...
Page 215: When A Lamp Has Burn Out
13-14 Useful advice for emergencies When a lamp has burn out Whenever replacing a lamp, be sure to place the starter switch in the “LOCK” position and all other switches in the OFF position. WARNING Use a lamp of the specified voltage and watt- age shown in the following table.
Page 216 13-15 Z12087 Ref. No. Lamp Bulb wattage Q’ty Headlamp 12V-60/55W Parking lamp 12V-5W Front and side turn signal lamp 12V-21W Stop/tail lamp (double filament) 12V-21/5W Rear turn signal lamp 12V-21W Backup lamp 12V-21W License plate lamp 12V-7.5W License plate lamp <Crew-cab or FG 12V-8W models>...
Page 217 13-16 Useful advice for emergencies 1 Headlamp bulb replacement For safety and simplicity, bulb replacement is per- formed with the headlamp removed. The front and side turn signal lamp and dummy lamp must be removed before the headlamp can be removed. Headlamp removal and installation •...
Page 218 13-17 6. Remove the screw at the bottom of the dummy lamp , then remove the lamp toward the outside of the vehicle. Z11268 7. Remove the headlamp’s bolts and connectors Z11269 CAUTION • Do not turn the beam adjusting screw Turning the beam adjusting screw would change the beam setting, thus creating a nuisance for drivers of other vehicles.
Page 219 13-18 Useful advice for emergencies • Headlamp installation 1. Insert the tabs on the headlamp into the holes , and fit the headlamp in place. Z11272 2. Fit the headlamp’s bolts and connectors Z11625 3. Pull out the screw in the vehicle. 4.
Page 220 13-19 8. Open the door, then tighten the screws behind the front and side turn signal lamp the screw behind the dummy lamp CAUTION • Press the front and side turn signal lamp fully in toward the centerline of the vehicle. If the lamp was not pressed fully into place and you opened the door, the door could hit Z11624...
Page 221 13-20 Useful advice for emergencies 2 Front and side turn signal lamp bulb replacement 1. Open the door. 2. Turn the socket in the direction of arrow remove it. 3. Press the bulb and turn it in the direction of arrow to remove it.
Page 222: When Braking Is Sluggish
13-21 When braking is sluggish Depress the brake pedal harder than usual, down- shift to use engine braking and activate exhaust braking to stop the vehicle. Apply the parking brake when necessary. After the vehicle has been brought into a stop, check parts, then have an authorized dealer perform necessary inspection.
Page 223: When The Battery Has Run Down
13-22 Useful advice for emergencies When the battery has run down Perform the following procedure to start your engine by connecting your battery to the well charged bat- tery of another vehicle with booster cables. CAUTION • Use booster cables able to handle large cur- rents.
Page 224: When The Fuel Has Run Out (Bleeding The Fuel System)
13-23 4. After the above connections have been com- pleted, start the engine of the vehicle with the booster battery and let it run at an RPM slightly higher than idling speed. Then, attempt to start the engine of the vehicle with the dead battery. If the engine starts with difficulty because of cold weather or a dead battery, let it draw a charge for several minutes from the vehicle from which...
Page 225: Towing
13-24 Useful advice for emergencies 4. Fuel containing air bubbles comes out from the air vent plug. Operate the manual pump a few dozen times more until the emerging fuel no longer contains bubbles. 5. When fuel is bubble-free, firmly tighten the air vent plug.
Page 226 13-25 • To prevent damage to the front bumper when raising the front wheels, attach an L-shaped pro- tection plate. • Attach the towing chain securely to the front axle. CAUTION • Do not attach the chain to the bumper since L-shaped the bumper would be damaged upon raising Chain...
Page 227: When The Vehicle Becomes Stuck In Soft Ground
13-26 Useful advice for emergencies When the vehicle becomes stuck in soft ground <FG> If the vehicle becomes stuck in sand, mud, or snow, free it by driving forward and backward. P. 7-11 If this method is not successful, free the vehicle by towing it as described below.
Page 228 13-27 2. Attach the other end of the rope or wire rope to the towing hook of the stranded vehicle. If nec- essary, use another towing hook that is located behind the left-hand side rail. WARNING To avoid the risk of a serious accident, make sure the rope or wire rope is strong enough to tow the stranded vehicle and make sure it Towing hook...
Page 230: 14. Service Data
14-1 14. Service data Recommended lubricants/hydraulic fluids and quantities ........14-2 Service data .
Page 231 14-2 Service data Recommended lubricants/hydraulic fluids and quantities 1 Quantities of lubricants/hydraulic fluids liters (qts) Item Quantity Approx. 9 (9.5) Oil pan Engine Approx. 10 (11) Oil filter Approx. 1 (1.1) 5-speed Approx. 3.6 (3.8) Manual transmission 6-speed Approx. 4.4 (4.6) Total quantity Approx.
Page 232 14-3 2 Recommended lubricants/hydraulic fluids Be sure to use the specified lubricants. Viscosity Parts Category Classification Atmospheric SAE viscosity temperature number Below 0°C (32°F) 10W–30 Above –15°C (5°F) 15W–40 API CD, CD/SF, CE, –15 to 15°C 20W–20 Engine Engine oil CE/SF, CF-4 or JASO (5 to 59°F) classification DH-1...
Page 233 14-4 Service data Service data Description Standard value Engine idling speed 625 to 675 rpm New belt (when installed): 9 to 11 mm (0.35 to 0.43 in.) Vehicles without air Used belt (when inspected conditioner or reinstalled): 11 to 13 mm Belt tension [amount of deflection (0.43 to 0.51 in.) under a 98 N (22 lbs., 10 kgf) pres-...
Page 234: 15. Maintenance Schedule
15-1 15. Maintenance schedule Maintenance schedule ............. . . 15-2 Lubrication schedule .
Page 235 15-2 Maintenance schedule Regular maintenance is vital to maximizing your vehicle’s performance, service life, and safety. Following the maintenance schedule will give optimum results. The preceding sections describe simple maintenance checks and procedures that can be carried out by the owner.
Page 236 15-3 Time of inspection and maintenance Inspection interval Ref. Item Working procedures page Check that the coolant level is between the “FULL” and × Coolant level 12-41 “LOW” marks on the reser- voir tank. Coolant Every 24 months Replace coolant. 12-39 replacement Turbocharger...
Page 237 15-4 Maintenance schedule Time of inspection and maintenance Inspection interval Ref. Item Working procedures page Check disc wheel for corro- sion, deformation and cracks. Measure inflation pressure with tire gauge. Check tire tread and side × × wall for cracks and damage. 12-52 Wheel and tire Measure tire tread groove...
Page 238 15-5 Time of inspection and maintenance Inspection interval Ref. Item Working procedures page Inspect brake lines and hoses looseness, play and Looseness, play damage. and damage of × Inspect wheel cylinder and – brake system brake master cylinder for parts looseness, play and dam- age.
Page 239 15-6 Maintenance schedule Time of inspection and maintenance Inspection interval Ref. Item Working procedures page ELECTRICAL SYSTEM Press the horn button to × Horn operation check that the horn is work- – ing properly. Confirm that the windshield Windshield washer fluid level is above ×...
Page 240: Lubrication Schedule
15-7 2 Lubrication schedule : Exhaust emission items. Time of inspection and maintenance Inspection interval Item Reference page × Engine oil level 12-18 × × Engine oil replacement × Manual transmission oil level 12-22 × × Manual transmission oil replacement ×...
Page 241 15-8 Maintenance schedule Time of inspection and maintenance Inspection interval Item Reference page × Lubrication of door hinge 12-18 Lubrication of anchor hook × 12-18 <Vehicles other than Crew-cab models>...
Page 242: 16. Alphabetical Index
16-1 16. Alphabetical index...
Page 243 16-2 Alphabetical index 4WD operation FG models> ......8-1 Fuse ..............13-8 Accelerator pedal ..........5-13 Gearshift lever ..........5-14 Air cleaner ............. 12-36 Greasing ............12-15 Air conditioner ........... 9-7 Handling of the new vehicle ......1-7 Air filters ............12-67 Hazard warning lamp switch ......
Page 244 16-3 Alphabetical index Rheostat control switch ........5-22 Seat belts ............4-4 Seats ..............4-2 Service data ............ 14-4 Small article compartments ......10-5 Speedometer ............ 6-2 Starter key ............3-2 Starter switch ............ 5-3 Starting the engine ..........5-6 Steering wheel ..........
Page 246: 17. Maintenance Record
17. MAINTENANCE RECORD NOTE: The symbols prefixed to some check items stand for Exhaust Emission Control item and Noise Control item respectively. 17-1...
Page 247 New Vehicle: 4,000 km/2,500 Miles FREE INSPECTION AND SERVICE CERTIFICATE (NVI) Owner’s Name: Address: City, State: Zip: Vehicle identification number Date NVI was Performed: Mileage at time of NVI: Dealer Code of Servicing Dealer: Dealer Reference R.O./Dealer Claim No.: Dealer imprint / Dealership Name and Address I certify the above identified truck has been thoroughly inspected and adjusted in accordance with the “4,000 km/2,500 miles free inspection and service”...
Page 248 New Vehicle: 4,000 km/2,500 Miles FREE INSPECTION AND SERVICE CERTIFICATE (NVI) Owner’s Name: Address: City, State: Zip: Vehicle identification number Date NVI was Performed: Mileage at time of NVI: Dealer Code of Servicing Dealer: Dealer Reference R.O./Dealer Claim No.: Dealer imprint / Dealership Name and Address I certify the above identified truck has been thoroughly inspected and adjusted in accordance with the “4,000 km/2,500 miles free inspection and service”...
Page 249 New Vehicle: 4,000 km/2,500 Miles FREE INSPECTION AND SERVICE CERTIFICATE (NVI) Owner’s Name: Address: City, State: Zip: Vehicle identification number Date NVI was Performed: Mileage at time of NVI: Dealer Code of Servicing Dealer: Dealer Reference R.O./Dealer Claim No.: Dealer imprint / Dealership Name and Address I certify the above identified truck has been thoroughly inspected and adjusted in accordance with the “4,000 km/2,500 miles free inspection and service”...
Page 250 10,000 km / 6,000 miles 10,000 km / 6,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 252 20,000 km / 12,000 miles 20,000 km / 12,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 254 30,000 km / 18,000 miles 30,000 km / 18,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Manual transmission oil replacement Transfer gear oil replacement <FG>...
Page 256 40,000 km / 24,000 miles 40,000 km / 24,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil level (Manual) Transfer gear oil level <FG> Automatic transmission fluid replacement Address: Rear axle housing gear oil level...
Page 258 50,000 km / 30,000 miles 50,000 km / 30,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil replacement Address: Front axle housing gear oil level <FG>...
Page 260 60,000 km / 36,000 miles 60,000 km / 36,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission fluid level (Automatic) Manual transmission oil replacement Transfer gear oil replacement <FG> Address: Rear axle housing gear oil replacement Front axle housing gear oil replacement <FG>...
Page 261 Suspension system Retightening U-bolts Braking system Disc brake pad and disc Brake lining Brake drum Looseness, play and damage of brake system parts Steering system Steering system...
Page 262 70,000 km / 42,000 miles 70,000 km / 42,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 264 80,000 km / 48,000 miles 80,000 km / 48,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil level (Manual) Automatic transmission fluid replacement Transfer gear oil level <FG> Address: Rear axle housing gear oil level Front axle housing gear oil level <FG>...
Page 266 90,000 km / 54,000 miles 90,000 km / 54,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Manual transmission oil replacement Transfer gear oil replacement <FG>...
Page 268 100,000 km / 60,000 miles 100,000 km / 60,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 269 Braking system Disc brake pad and disc Brake lining Looseness, play and damage of brake system parts Steering system Steering system...
Page 270 110,000 km / 66,000 miles 110,000 km / 66,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 272 120,000 km / 72,000 miles 120,000 km / 72,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid replacement Transfer gear oil replacement <FG> Rear axle housing gear oil replacement Address: Front axle housing gear oil replacement <FG>...
Page 273 Braking system Disc brake pad and disc Brake lining Brake drum Looseness, play and damage of brake system parts Steering system Steering system...
Page 274 130,000 km / 78,000 miles 130,000 km / 78,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 276 140,000 km / 84,000 miles 140,000 km / 84,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 278 150,000 km / 90,000 miles 150,000 km / 90,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Manual transmission oil replacement Transfer gear oil replacement <FG>...
Page 279 Braking system Disc brake pad and disc Brake lining Brake drum Looseness, play and damage of brake system parts Steering system Steering system...
Page 280 160,000 km / 96,000 miles 160,000 km / 96,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil level (Manual) Automatic transmission fluid replacement Transfer gear oil level <FG> Address: Rear axle housing gear oil level Front axle housing gear oil level <FG>...
Page 282 170,000 km / 102,000 miles 170,000 km / 102,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 284 180,000 km / 108,000 miles 180,000 km / 108,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission fluid level (Automatic) Manual transmission oil replacement Transfer gear oil replacement <FG> Address: Rear axle housing gear oil replacement Front axle housing gear oil replacement <FG>...
Page 285 Suspension system Retightening U-bolts Braking system Disc brake pad and disc Brake lining Brake drum Looseness, play and damage of brake system parts Steering system Steering system...
Page 286 190,000 km / 114,000 miles 190,000 km / 114,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 288 200,000 km / 120,000 miles 200,000 km / 120,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil level (Manual) Automatic transmission oil replacement Transfer gear oil level <FG> Address: Rear axle housing gear oil level Front axle housing gear oil level <FG>...
Page 289 Braking system Disc brake pad and disc Brake lining Looseness, play and damage of brake system parts Steering system Steering system...
Page 290 210,000 km / 126,000 miles 210,000 km / 126,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Manual transmission oil replacement Transfer gear oil replacement <FG>...
Page 292 220,000 km / 132,000 miles 220,000 km / 132,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 294 230,000 km / 138,000 miles 230,000 km / 138,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 296 240,000 km / 144,000 miles 240,000 km / 144,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid replacement Transfer gear oil replacement <FG> Rear axle housing gear oil replacement Address: Front axle housing gear oil replacement <FG>...
Page 297 Braking system Disc brake pad and disc Brake lining Brake drum Looseness, play and damage of brake system parts Steering system Steering system...
Page 298 250,000 km / 150,000 miles 250,000 km / 150,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 300 260,000 km / 156,000 miles 260,000 km / 156,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle gear oil level <FG>...
Page 302 270,000 km / 162,000 miles 270,000 km / 162,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Manual transmission oil replacement Transfer gear oil replacement <FG>...
Page 304 280,000 km / 168,000 miles 280,000 km / 168,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil level (Manual) Automatic transmission fluid replacement Transfer gear oil level <FG> Address: Rear axle housing gear oil level Front axle housing gear oil level <FG>...
Page 306 290,000 km / 174,000 miles 290,000 km / 174,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission oil or fluid level Transfer gear oil level <FG> Rear axle housing gear oil level Address: Front axle housing gear oil level <FG>...
Page 308 300,000 km / 180,000 miles 300,000 km / 180,000 miles SERVICE OPERATIONS SERVICE OPERATIONS Owner’s name: Date: Owner’s name: Address: Vehicle identification number: Lubrication Date: Engine oil replacement (or 12 months) Transmission fluid level (Automatic) Manual transmission oil replacement Transfer gear oil replacement <FG> Address: Rear axle housing gear oil replacement Front axle housing gear oil replacement <FG>...
Page 309 Front and rear axle Wheel hub bearing Wheel hub bearing hub seals replacement Wheel and tire Retightening wheel nuts Suspension system Retightening U-bolts Braking system Disc brake pad and disc Brake lining Brake drum Looseness, play and damage of brake system parts Steering system Steering system...

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Fuso fg 2006

Mitsubishi FUSO FE 2006 Owner's Manual

Table of Contents

3. Opening and Closing

5. Switches and Controls

6. Instruments and Warning Lamps

7. Starting and Driving

9. Heating and Air Conditioning

10. Interior Equipment and Accessories

12. Simple Inspection and Service

13. Useful Advice for Emergencies

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Summary of Contents for Mitsubishi FUSO FE 2006

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