Mitsubishi Space Star Manual
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Mitsubishi Space Star Manual

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  • Page 1 GENERAL Click on the applicable bookmark to selected the required model year...

  • Page 2: Table Of Contents

    00-1 GENERAL CONTENTS 00109001493 HOW TO USE THIS MANUAL ....Model Code ....... . Chassis Number .

  • Page 3: How To Use This Manual

    00-2 GENERAL – How to Use This Manual HOW TO USE THIS MANUAL 00100010401 SCOPE OF MAINTENANCE, REPAIR DEFINITION OF TERMS AND SERVICING EXPLANATIONS STANDARD VALUE This manual provides explanations, etc. concerning Indicates the value used as the standard for judging procedures for the inspection, maintenance, repair the quality of a part or assembly on inspection or and servicing of the subject model.

  • Page 4: Model Indications

    00-3 GENERAL – How to Use This Manual MODEL INDICATIONS The following abbreviations are used in this manual for classification of model types. M/T: Indicates the manual transmission, or models equipped with the manual transmission. SOHC: Indicates an engine with the single overhead camshaft, or a model equipped with such an engine.

  • Page 5: Explanation Of Manual Contents

    00-4 GENERAL – How to Use This Manual EXPLANATION OF MANUAL CONTENTS Indicates procedures to be performed before the work in that section is started, and procedures to be performed after the work in that section is finished. Component Diagram A diagram of the component parts is pro- vided near the front of each section in or- der to give a reader a better understand-...
  • Page 6 00-5 GENERAL – How to Use This Manual Indicates the Indicates the Indicates the Indicates the group title. section title. group num- page number. ber. denotes non-reus- able part. Denotes tightening torque. For bolts and nuts which do not have a tightening torque listed, refer to the “Standard Parts- tightening-torque Table”.

  • Page 7: How To Use Troubleshooting/Inspection Service Points

    00-6 GENERAL – How to Use Troubleshooting/Inspection Service Points HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 00100020213 Troubleshooting of electronic control systems for which the MUT-II can be used follows the basic outline described below. Furthermore, even in systems for which the MUT-II cannot be used, part of these systems still follow this outline.

  • Page 8: Diagnosis Function

    00-7 GENERAL – How to Use Troubleshooting/Inspection Service Points 4. INSPECTION CHART FOR DIAGNOSIS CODES 5. INSPECTION PROCEDURE FOR DIAGNOSIS CODES Indicates the inspection procedures corresponding to each diagnosis code. (Refer to the next page for how to read the inspection procedures.) 6.
  • Page 9 00-8 GENERAL – How to Use Troubleshooting/Inspection Service Points 2. METHOD OF ERASING DIAGNOSIS CODES When using the MUT-II Connect the MUT-II to the diagnosis connector and erase the diagnosis code. Caution Connection and disconnection of the MUT-II should always be carried out with the ignition switch in the LOCK (OFF) position.

  • Page 10: How To Use The Inspection Procedures

    00-9 GENERAL – How to Use Troubleshooting/Inspection Service Points HOW TO USE THE INSPECTION PROCEDURES The causes of a high frequency of problems occurring in electronic circuitry are generally the connectors, components, the ECU and the harnesses between connectors, in that order. These inspection procedures follow this order, and they first try to discover a problem with a connector or a defective component.

  • Page 11: Connector Measurement Service Points

    00-10 GENERAL – How to Use Troubleshooting/Inspection Service Points CONNECTOR MEASUREMENT SERVICE POINTS Turn the ignition switch to OFF when connecting disconnecting the connectors, and turn the ignition switch to ON when measuring if there are no instructions to be contrary. IF INSPECTING WITH THE CONNECTOR CONNECTED Harness connector (WITH CIRCUIT IN A CONDITION OF CONTINUITY)

  • Page 12: Connector Inspection

    00-11 GENERAL – How to Use Troubleshooting/Inspection Service Points CONNECTOR INSPECTION Connector disconnected or improperly connected VISUAL INSPECTION Connector is disconnected or improperly connected Connector pins are pulled out Due to harness tension at terminal section Low contact pressure between male and female terminals Low connection pressure due to rusted terminals or foreign matter lodged in terminals Defective connector contact...

  • Page 13: Inspection Service Points For A Blown Fuse

    00-12 GENERAL – How to Use Troubleshooting/Inspection Service Points INSPECTION SERVICE POINTS FOR A BLOWN FUSE Remove the fuse and measure the resistance between the load side of the fuse and the earth. Set the switches of all 0 Ω circuits which are connected to this fuse to a condition of continuity.

  • Page 14: Vehicle Identification

    00-13 GENERAL – Vehicle Identification VEHICLE IDENTIFICATION 00100540160 VEHICLE INFORMATION CODE PLATE LOCATION Vehicle information code plate is riveted on the toeboard inside the engine compartment. CODE PLATE DESCRIPTION The plate shows model code, engine model, transmission model, and body colour code. Item Contents MODEL...

  • Page 15: Models

    00-14 GENERAL – Vehicle Identification MODELS 00100030315 Model code Engine model Transmission model Fuel supply system DG1A LNDEL6/R6 4G13–SOHC F5MR1 (2WD–5M/T) (1 299 m ) (1,299 m ) LNDJL6 LNJEL6/R6 LNJJL6 DG5A LNDCL6/R6 4G93–DOHC F5M42 (2WD–5M/T) (1 834 m ) (1,834 m ) LNDGL6 LNJCL6/R6...

  • Page 16: Chassis Number

    Steering wheel location Left hand drive Right hand drive Body style 5-door hatchback Transmission type 5-speed manual transmission Vehicle line SPACE STAR Development order 1,299 m petrol engine 1,834 m petrol engine Sort Passenger car Model year 1999 Factory code Netherlands Car B.V.

  • Page 17: Engine Model Number

    00-16 GENERAL – Vehicle Identification ENGINE MODEL NUMBER 00100570121 1. The engine model number is stamped at the cylinder block as shown in the following. Engine model Engine displacement 4G13 1,299 4G93 1,834 2. The engine serial number is stamped near the engine model number.

  • Page 18: Major Specifications

    00-17 GENERAL – Major Specifications MAJOR SPECIFICATIONS 00100080204 Items DG1A DG5A LNDEL6/R6, LNJEL6/R6, LNDCL6/R6, LNJCL6/R6, LNDJL6 LNJJL6 LNDGL6 LNJGL6 Vehicle dimen- Overall length 1 4,030 4,030 4,030 4,030 sions mm sions mm Overall width 2 1,695 1,695 1,695 1,695 1,700* 1,700* Overall height 3 1,515,...

  • Page 19: Precautions Before Service

    00-18 GENERAL – Precautions Before Service PRECAUTIONS BEFORE SERVICE 00100050397 SUPPLEMENTAL RESTRAINT SYSTEM (SRS), SEAT BELT WITH PRE-TENSIONER 1. Items to follow when servicing SRS (1) Be sure to read GROUP 52B – Supplemental Restraint System (SRS). For safe operations, please follow the directions and heed all warnings. (2) Always use the designated special tools and test equipment.
  • Page 20 00-19 GENERAL – Precautions Before Service SERVICING THE ELECTRICAL SYSTEM Before replacing a component related to the electrical system and before undertaking any repair procedures involving the electrical system, be sure to first disconnect the negative (–) cable from the battery in order to avoid damage caused by short-circuiting.
  • Page 21 00-20 GENERAL – Precautions Before Service MUT-II MUT-II sub-assembly Refer to the MUT-II INSTRUCTION MANUAL for instructions on handling the MUT-II. ROM pack Connect the MUT-II to the diagnosis connector as shown in the illustration. Caution Connection and disconnection of the MUT-II should always be made with the ignition switch in the LOCK (OFF) position.
  • Page 22 00-21 GENERAL – Precautions Before Service Other precautions: Avoid prolonged and repeated contact with oils, particularly used engine oils. Wear protective clothing, including impervious gloves where practicable. Avoid contaminating clothes, particularly underpants, with oil. Do not put oily rags in pockets, the use of overalls without pockets will avoid this.

  • Page 23: Supplemental Restraint System (Srs)

    00-22 GENERAL – Supplemental Restrain System (SRS) and Seat Belt with Pre-tensioner SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELT WITH PRE-TENSIONER 00100590103 To improve safety, the SRS and seat belt with the front passengers in case of an accident. The pre-tensioner are available as optional parts.
  • Page 24 00-23 GENERAL – Supplemental Restraint System (SRS) and Seat Belt with Pre-tensioner SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELT WITH PRE-TENSIONER CONSTRUCTIONS The SRS consists of four air bag modules, SRS at the side of the vehicle is stronger than a certain air bag control unit (SRS-ECU), side impact sensors, set value, in order to protect the upper bodies of SRS warning lamp and clock spring.
  • Page 25 00-24 GENERAL – Supplemental Restrain System (SRS) and Seat Belt with Pre-tensioner SRS SERVICE PRECAUTIONS 00100600103 1. In order to avoid injury to yourself or others NOTE from accidental deployment of the air bag and If any of these components are diagnosed as faulty, they should only be replaced, in accidental operation of the seat belt with pre-tensioner...
  • Page 26 00-25 GENERAL – SRS Service Precautions SRS-ECU Destination of harness Corrective action Terminal No. 1 to 4 – – 5, 14 Body wiring harness Side impact sensor (RH) Correct or replace each wiring harness harness. 6, 34 Body wiring harness Side impact sensor (LH) 7, 8 Body wiring harness...
  • Page 27 00-26 GENERAL – SRS Service Precautions 6. Inspection of the SRS-ECU harness connector should be carried out by the following procedure. After removing the harness connector cover by sliding it in the direction of the arrow 1 in the illustration, remove the connector housing by sliding it in the direction of arrow 2.

  • Page 28: Support Locations For Lifting And Jacking

    00-27 GENERAL – Support Locations for Lifting and Jacking SUPPORT LOCATIONS FOR LIFTING AND JACKING 00100070089 Caution Do not support the vehicles at locations other than specified supporting points. If do so, this will cause damage, etc. SUPPORT POSITIONS FOR A GARAGE JACK AND AXLE STANDS GARAGE JACK AXLE STANDS Notch...

  • Page 29: Support Positions For A Single-Post Lift Or Double-Post Lift

    00-28 GENERAL – Support Locations for Lifting and Jacking SUPPORT POSITIONS FOR A SINGLE-POST LIFT OR DOUBLE-POST LIFT Caution When service procedures require removing rear suspension, spare tyre and rear bumper, place additional weight on rear end of vehicle or anchor vehicle to hoist to prevent tipping of centre of gravity changes.

  • Page 30: Support Positions And Support Method For An H-Bar Lift

    00-29 GENERAL – Support Locations for Lifting and Jacking SUPPORT POSITIONS AND SUPPORT METHOD H-bar lift FOR AN H-BAR LIFT H-bar lift Caution When service procedures require removing rear suspension, fuel tank, spare tyre and rear bumper, place additional weight on rear end of vehicle or anchor vehicle to hoist to prevent tipping of centre of gravity changes.
  • Page 31 00-30 GENERAL – Support Locations for Lifting and Jacking PREPARATION OF “ATTACHMENTS” Block (A) 1. Prepare the blocks (wooden) and nails as shown in the figure. 1,800 Item Dimensions mm Quantity Block (A) 1,800 Block (B) Block (C) Nail 70 or more Block (B) Block (C) Caution...

  • Page 32: Standard Parts-Tightening-Torque Table

    00-31 GENERAL – Standard Parts-Tightening-Torque Table STANDARD PARTS-TIGHTENING-TORQUE TABLE 00100110033 Each torque value in the table is a standard value The values in the table are not applicable: for tightening under the following conditions. (1) If toothed washers are inserted. (1) Bolts, nuts and washers are all made of steel (2) If plastic parts are fastened.
  • Page 33 NOTES...
  • Page 34 00-1 GENERAL CONTENTS HOW TO USE THIS MANUAL ....Models ........Model code .
  • Page 35 00-2 GENERAL – How To Use This Manual/Vehicle Identification HOW TO USE THIS MANUAL MODEL INDICATIONS The following abbreviations are used in this manual for identification of model types. MPI: Indicates the multi point fuel injection. GD-D: Indicates the direct injection diesel. GDI: Indicates the gasoline direct injection.
  • Page 36 00-3 GENERAL – Vehicle Identification MODEL CODE Items Contents Development DG: MITSUBISHI SPACE STAR Engine type Engine ty e 1,299 mL petrol engine 1,299 mL etrol engine 1,870 mL diesel engine 1 834 1,834 mL petrol engine Sort Passenger car...
  • Page 37 00-4 GENERAL – Major Specifications MAJOR SPECIFICATIONS Items Items DG1A DG4A LNDEL6 LNJEL6 LNPEL6 LNDFL6 LNJFL6 LNPFL6 Vehicle Overall length 4,030 dimensions Overall width 1,715 Overall height 1,515, (unladen) 1,555 Wheelbase 2,500 Track-front 1,475 Track-rear 1,470 Overhang-front Overhang-rear Ground clear- ance (unladen) Vehicle Kerb weight...
  • Page 38 00-5 GENERAL – Major Specifications Items Items DG5A LNDCL6 LNJCL6/R6 LNPCL6/R6 LRJCL6/R6 LRPCL6/R6 Vehicle Overall length 4,030 dimensions Overall width 1,715 Overall height 1,515, (unladen) 1,555 Wheelbase 2,500 Track-front 1,475 Track-rear 1,470 Overhang-front Overhang-rear Ground clear- ance (unladen) Vehicle Kerb weight 1,228 1,240 1,238...
  • Page 39 NOTES...
  • Page 40 00-1 GENERAL CONTENTS VEHICLE IDENTIFICATION ....MAJOR SPECIFICATIONS ....Models .
  • Page 41 00-2 GENERAL – Vehicle Identification VEHICLE IDENTIFICATION MODELS Model code Engine model Transmission model Fuel supply system DG1A LNDEL6/R6 4G13-SOHC (1,299 mL) F5MR1 (2WD-5M/T) LNJEL6/R6 DG3A LNDEL6/R6 4G18-SOHC (1,584 mL) LNJEL6/R6 LNPEL6 LRJEL6/R6 F4A42 (2WD-4A/T) DG4A LNDFL6 F9Q1 (1,870 mL) F5MV1 (2WD-5M/T) Fuel injection pump LNJFL6/R6...
  • Page 42 GENERAL – Vehicle Identification MODEL CODE Items Contents DG 3 A L N J E Development DG: MITSUBISHI SPACE STAR Engine type 1,299 mL petrol engine 1 584 1,584 mL petrol engine 2 3 4 5 6 7 8 9...
  • Page 43 00-4 GENERAL – Major Specifications MAJOR SPECIFICATIONS Items Items DG1A DG3A LNDEL6/ LNJEL6/ LNDEL6/ LNJEL6/ LNPEL6 LRJEL6/ Vehicle Overall length 4,030 dimensions Overall width 1,715 Overall height 1,515, (unladen) 1,555 Wheelbase 2,490, 2,500 Track-front 1,475 Track-rear 1,470 Overhang-front Overhang-rear Ground clear- ance (unladen) Vehicle Kerb weight...
  • Page 44 00-5 GENERAL – Major Specifications Items Items DG4A DG5A LNDFL6 LNJFL6/R6 LNJCL6/R6 LNPCL6/R6 LRJCL6/R6 Vehicle Overall length 4,030 dimensions Overall width 1,715 Overall height 1,515, (unladen) 1,555 Wheelbase 2,490, 2,500 Track-front 1,475 Track-rear 1,470 Overhang-front Overhang-rear Ground clear- ance (unladen) Vehicle Kerb weight 1,245...
  • Page 45 NOTES...
  • Page 46 00-1 GENERAL CONTENTS TARGETS OF DEVELOPMENT ....Models ........Model Code .
  • Page 47 TARGETS OF DEVELOPMENT Since its release, the SPACE STAR has received wide acclaim in the European market. Changes for the model year 2003 SPACE STAR are designed to further enhance its appeal by refining the interior as well as the exterior.
  • Page 48 LNJFL6/R6 MODEL CODE Item Content L N D E L 6 DG 1 Development DG: MITSUBISHI SPACE STAR Engine type Engine ty e 1,299 mL petrol engine 1,299 mL etrol engine 1,584 mL petrol engine 2 3 4 5 6 7 8...
  • Page 49 00-4 GENERAL – Major Specifications MAJOR SPECIFICATIONS Item Item DG1A DG3A LNDEL6 LNJEL6 LNDEL6 LNJEL6 LNPFL6 Vehicle Overall length 4,050 dimensions Overall width 1,715 Overall height 1,515, (unladen) 1,555* Wheelbase 2,490, 2,500* Track-front 1,475 Track-rear 1,470 Overhang-front Overhang-rear Ground clearance (unladen) Vehicle weight Kerb weight...
  • Page 50 00-5 GENERAL – Major Specifications Item Item DG3A DG4A LRDER6 LRJEL6 LNDFL6 LNJFL6 Vehicle Overall length 4,050 dimensions mm Overall width 1,715 Overall height 1,515, (unladen) 1,555 Wheelbase 2,490, 2,500 Track-front 1,475 Track-rear 1,470 Overhang-front Overhang-rear Ground clearance (unladen) Vehicle weight kg Kerb weight 1,195 1,215...
  • Page 51 NOTES...
  • Page 52 SERVICE BULLETIN QUALITY INFORMATION ANALYSIS OVERSEAS SERVICE DEPT. MITSUBISHI MOTORS CORPORATION SERVICE BULLETIN No.: MSB-00E00-505 Date 2001-09-25 <Model> <M/Y> Subject: ESTABLISHMENT OF GDI ENGINE IDLE (EC)PAJERO/MON- 01-10 LEARNING FUNCTION TERO(V60,70) 99-10 (EC)GALANT(EA0) 99-10 (EC)SPACE RUN- 98-10 NER/SPACE WAG- 99-10 Group: GENERAL Draft No.: 00AL610610...
  • Page 53 Language Page(s) 1998 CARISMA PWDE9502-C (English) 00-4 Workshop Manual Supplement PWDS9503-C (Spanish) PWDF9504-C (French) PWDG9505-C (German) PWDD9506-C (Dutch) PWDW9507-C (Swedish) 1999 SPACE STAR CMXE99E1 (English) 00-18 Workshop Manual CMXS99E1 (Spanish) CMXF99E1 (French) CMXG99E1 (German) CMXD99E1 (Dutch) CMXW99E1 (Swedish) CMXI99E1 (Italian)
  • Page 54 3. Details: Contents of Attachment are to be added to GROUP 00 (GENERAL). PRECAUTIONS BEFORE SERVICE LEARNING FUNCTION OF GDI ENGINE 1. Purpose On the GDI engine equipped cars, when replacement of the ECU (for engine control) or resetting of the battery* has been performed, an idle learning function of the ECU (for engine control) will be required.
  • Page 55 SERVICE BULLETIN QUALITY INFORMATION ANALYSIS OVERSEAS SERVICE DEPT. MITSUBISHI MOTORS CORPORATION SERVICE BULLETIN No.: ESB-01E00-011 Date 2002-03-19 <Model> <M/Y> Subject: ADDITION OF SPECIAL MODEL FOR 2002 (EC)SPACE STAR 02-02 SPACE STAR (DG0A) GENERAL Group: Draft No.: 01CH006 INFORMATION INTERNATIONAL ADMINISTRATION O.
  • Page 56 We, however, reserve the right to make changes at any time without prior notice or obligation. MITSUBISHI MOTOR SALES Europe B.V. “GDI” is a registered trade mark of Mitsubishi Motors Corporation. © Mitsubishi Motors Corporation Dec. 2001...
  • Page 57 00-1 GENERAL CONTENTS TARGETS OF DEVELOPMENT ......2 Models............3 Model Code ........... 3 TECHNICAL FEATURES ........2 MAJOR SPECIFICATIONS........4 VEHICLE IDENTIFICATION ......... 3...

  • Page 58: Targets Of Development

    TARGETS OF DEVELOPMENT The SPACE STAR has attained a good reputation since it has been launched in the market. In order to meet more needs in the market, a special model <Joint Action Model (JAM)> has been added. This is to diversify the launched models and to attain their improved marketability.

  • Page 59: Model Code

    00-3 GENERAL – Vehicle Identification VEHICLE IDENTIFICATION MODELS Model code Engine Model Transmission model Fuel supply system DG3A LNMEL6/R6 4G18 MPI (1,584 mL) F5MR1 <5M/T> MPI (Electronically Controlled Multi Point Fuel Injection) DG4A LNMFL6/R6 F9Q1(1,870 mL) F5MV1 <5M/T> DI-D (Direct Injection Diesel) DG5A LNMCL6/R6 4G93 GDI (1,834 mL)

  • Page 60: Major Specifications

    00-4 GENERAL – Major Specifications MAJOR SPECIFICATIONS AV0109AJ Items DG3A LNMEL6, LNMER6 DG5A LNMCL6, LNMCR6 Vehicle Overall length 4,030 4,030 dimensions Overall width 1,715 1,715 Overall height 1,555 1,555 (unladen) Wheelbase 2,490 2,490 Track-front 1,475 1,475 Track-rear 1,470 1,470 Overhang-front Overhang-rear Ground clearance (unladen)
  • Page 61 00-5 GENERAL – Major Specifications Items DG5A LRMCL6, LRMCR6 DG4A LNMFL6, LNMFR6 Vehicle Overall length 4,030 4,030 dimensions Overall width 1,715 1,715 Overall height 1,555 1,555 (unladen) Wheelbase 2,490 2,490 Track-front 1,475 1,475 Track-rear 1,470 1,470 Overhang-front Overhang-rear Ground clearance (unladen) Vehicle Kerb weight...
  • Page 62 31-1 WHEEL AND TYRE – General GROUP 31 WHEEL AND TYRE GENERAL OUTLINE OF CHANGE With addition of a special model <Joint Action Model (JAM)>, the specifications have been established as follows: GENERAL INFORMATION SPECIFICATIONS Items Special model <Joint Action Base model (COMFORT) Model (JAM)>...

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