Table of Contents
Advertisement
Visit our website at
www.MillerWelds.com
Gold Star Series
302, 452, 652 (60 Hz), 402, 602, 852 (50 Hz)
OM-222
2007−03
Processes
TIG (GTAW) Welding
Stick (SMAW) Welding
Flux Cored (FCAW) Welding
Air Carbon Arc (CAC-A)
Cutting and Gouging
Description
Arc Welding Power Source
R
File: Stick (SMAW)
164 850AD
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Miller Electric 852
Summary of Contents for Miller Electric 852
- Page 1 Visit our website at www.MillerWelds.com OM-222 2007−03 Processes Description Arc Welding Power Source 302, 452, 652 (60 Hz), 402, 602, 852 (50 Hz) 164 850AD TIG (GTAW) Welding Stick (SMAW) Welding Flux Cored (FCAW) Welding Air Carbon Arc (CAC-A) Cutting and Gouging...
- Page 2 ISO 9001:2000 Quality System Standard. particular model are also provided. Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets.
-
Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1-1. Symbol Usage ............... . 1-2. - Page 4 1635 W. Spencer St. Appleton, WI 54914 USA Phone: (920) 734-9821 European Contact Signature: Goldstar 402, 602, And 852 Declares that the product: conforms to the following Directives and Standards: Electromagnetic compatibility Directives: 89/336/EEC, 92/31/EEC Machinery Directives: 89/392/EEC, 91/368/EEC, 93/C 133/04, 93/68/EEC...
-
Page 5: Section 1 − Safety Precautions - Read Before Using
DC constant voltage (wire) welder, 2) a DC manual (stick) welder, or 3) an AC welder with reduced open-circuit volt- age. In most situations, use of a DC, constant voltage wire welder is recommended. And, do not work alone! D Disconnect input power or stop engine before installing or servicing this equipment. - Page 6 D Do not use welder to thaw frozen pipes. D Remove stick electrode from holder or cut off welding wire at contact tip when not in use.
-
Page 7: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over, or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit. -
Page 8: Principal Safety Standards
1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com). Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, American Welding Society Standard F4.1 from Global... -
Page 9: Section 2 − Consignes De Sécurité − À Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − À LIRE AVANT 2-1. Signification des symboles Signifie « Mise en garde. Faire preuve de vigilance. » Cette procédure présente des risques identifiés par les symboles adjacents aux directives. Y Identifie un message de sécurité particulier. Signifie «... - Page 10 LES RAYONS DE L’ARC peuvent cau- ser des brûlures oculaires et cuta- nées. Le rayonnement de l’arc génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) suscep- tibles de causer des brûlures oculaires et cutanées. Des étincelles sont projetées pendant le soudage. D Porter un masque de soudage muni d’un filtre de la nuance adéquate pour se protéger le visage et les yeux pendant le soudage ou pour re- garder (voir les normes de sécurité...
-
Page 11: Autres Symboles Relatifs À L'installation, Au Fonctionnement Et À L'entretien De L'appareil
2-3. Autres symboles relatifs à l’installation, au fonctionnement et à l’entretien de l’appareil. Risque D’INCENDIE OU D’EXPLO- SION D Ne pas placer l’appareil sur une surface inflam- mable, ni au−dessus ou à proximité d’elle. D Ne pas installer l’appareil à proximité de produits inflammables. D Ne pas surcharger l’installation électrique −... -
Page 12: Principales Normes De Sécurité
2-4. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, norme ANSI Z49.1, de l’American Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126 (téléphone : (305) 443−9353, site Web : www.aws.org). Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, norme American Welding Society AWS F4.1, de l’American Welding Society, 550 N.W. -
Page 13: Section 3 − Definitions
SECTION 3 − DEFINITIONS 3-1. General Precautionary Label A complete Parts List is available at www.MillerWelds.com Warning! Watch Out! There are possible hazards as shown by the symbols. Electric shock from welding electrode or wiring can kill. 1.1 Wear dry insulating gloves. Do not touch electrode with bare hand. -
Page 14: Input Connection Label
A complete Parts List is available at www.MillerWelds.com 3-2. Input Connection Label Í Í Í Í Í Í 3-3. Electric Shock And Airflow Label 3-4. Nameplate Safety Symbols OM-222 Page 10 Í Í Í Í Í Í Í Í Í Warning! Watch Out! There are possible hazards as shown by the symbols. -
Page 15: Manufacturer's Rating Labels For Ce Products
A complete Parts List is available at www.MillerWelds.com 3-5. Manufacturer’s Rating Labels For CE Products Match label to one on unit. See Section 4-4. OM-222 Page 11... -
Page 16: Symbols And Definitions
A complete Parts List is available at www.MillerWelds.com 3-6. Symbols And Definitions Note Some symbols are found only on CE products. Amperes Temperature Output Protective Earth (Ground) Rated No Load Voltage (Average) Primary Current Degree Of Protection Wire Feeder 3-7. WEEE Label (For Products Sold Within The EU) OM-222 Page 12 Amperage Control/ Gas Tungsten Arc... -
Page 17: Section 4 − Installation
SECTION 4 − INSTALLATION 4-1. Specifications Maximum Rated Open- Model Model Welding Welding Range DC Range DC Circuit Circuit Output Voltage DC 300 A @ 32 Volts 15 − 395 DC, 60% (70) Duty Cycle 450 A @ 38 Volts 20 −... -
Page 18: Volt-Ampere Curves
A complete Parts List is available at www.MillerWelds.com 4-3. Volt-Ampere Curves A. 300 Amp Model B. 450 Amp Model C. 650 Amp Model OM-222 Page 14 Volt-ampere curves show mini- mum and maximum voltage and amperage output capabilities of unit. Curves of other settings fall be- tween curves shown. -
Page 19: Selecting A Location
4-4. Selecting A Location Movement Location And Airflow 18 in (460 mm) 18 in (460 mm) Lifting Eye Lifting Forks Use lifting eye or lifting forks to move unit. If using lifting forks, extend forks beyond opposite side of unit. Rating Label (Non CE Models Only) Use rating label to determine input... -
Page 20: Dimensions And Weights
A complete Parts List is available at www.MillerWelds.com 4-5. Dimensions And Weights 300 Amp Models 30 in (762 mm) including lift eye 23 in (585 mm) 30-1/2 in (775 mm) including strain relief 27-1/2 in (699 mm) 3/4 in (19 mm) 21-1/8 in (537 mm) 1-1/8 in (29 mm) 7/16 in (11 mm) Dia... -
Page 21: Tipping
4-6. Tipping 4-7. 115 VAC Receptacle And Supplementary Protectors Y Be careful when placing or moving unit over uneven surfaces. Y Turn power before connecting to receptacle. 115 V 15 A AC Receptacle Power is shared between RC9 and Remote 14 receptacle RC8 (see Section 4-11). -
Page 22: Weld Output Terminals And Selecting Cable Sizes
A complete Parts List is available at www.MillerWelds.com 4-8. Weld Output Terminals And Selecting Cable Sizes YTurn Off power before Welding connecting to weld output Amperes terminals Electrode Electrode Work Work Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. 4-9. -
Page 23: Remote 14 Receptacle Information
4-10. Remote 14 Receptacle Information 24 VOLTS AC 24 VOLTS AC REMOTE OUTPUT CONTROL 115 VOLTS AC 115 VOLTS AC REMOTE POWER ON/OFF REMOTE POWER ON/OFF REMOTE VOLTAGE SENSING REMOTE VOLTAGE SENSING * Not Used 4-11. Connecting Remote Control Socket 24 volts ac. -
Page 24: Electrical Service Guide
A complete Parts List is available at www.MillerWelds.com 4-12. Electrical Service Guide 60 Hertz Models Input Voltage Input Amperes At Rated Output Max Recommended Standard Fuse Rating In Amperes Time-Delay Normal Operating 3 Min Input Conductor Size In AWG Max Recommended Input Conductor Length In Feet (Meters) Min Grounding Conductor Size In Reference: 2005 National Electrical Code (NEC) -
Page 25: Placing Jumper Links
4-13. Placing Jumper Links 200 VOLTS 230 VOLTS 220 VOLTS (FACTORY OPTION) Tools Needed: 3/8 in 3/8 in 230 VOLTS 460 VOLTS 380 VOLTS 400 VOLTS Y Disconnect and lockout/tag- out input power before installing or moving jumper links. Check input voltage available at site. -
Page 26: Connecting Input Power
A complete Parts List is available at www.MillerWelds.com 4-14. Connecting Input Power L1 (U) L2 (V) L3 (W) Tools Needed: 3/8 in 3/8 in OM-222 Page 22 = GND/PE Earth Ground IMPORTANT Input Contactor GND/ PE Earth Ground Y Installation must meet all National and Local Codes −... -
Page 27: Section 5 − Operation
SECTION 5 − OPERATION 5-1. Controls (Non CE Models) Polarity Selector Switch (Optional On 50 Hz Models) To change polarity on models not equipped with a Polarity Selector switch, reverse work and electrode cables at the weld output termi- nals (see Section 4-8). Y Turn Off Power before reversing cables. -
Page 28: Controls (Ce Models)
A complete Parts List is available at www.MillerWelds.com 5-2. Controls (CE Models) Polarity Selector Switch (Optional On 50 Hz Models) To change polarity on models not equipped with a Polarity Selector switch, reverse work and electrode cables at the weld output termi- nals (see Section 4-8). -
Page 29: Fuse F1
6-2. Fuse F1 Tools Needed: 3/8 in 6-3. Troubleshooting Trouble No weld output; unit completely inop- Place line disconnect switch in On position (see Section 4-14). erative. Check fuse F1, and replace if necessary (see Section 6-2). Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 4-14). Check for proper input power connections (see Section 4-14). -
Page 30: Section 7 − Electrical Diagram
SECTION 7 − ELECTRICAL DIAGRAM Figure 7-1. Circuit Diagram OM-222 Page 26... - Page 31 218 518-A OM-222 Page 27...
-
Page 32: Section 8 − Parts List
SECTION 8 − PARTS LIST NOTE A complete Parts List is available on-line at www.MillerWelds.com. http://www.millerwelds.com/service/replacementparts.html Choose Genuine Select to review spare parts requirements such as filters, spark plugs, and fuses. Choose Service Parts to download complete parts listing. Notes OM-222 Page 28... - Page 33 Notes...
- Page 34 Notes...
- Page 35 Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions Call below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to 1-800-4-A-MILLER its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in for your local material and workmanship at the time it is shipped by Miller.
-
Page 36: Owner's Record
File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. 2007 Miller Electric Mfg. Co. 2007−01 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters−USA...
Need help?
Do you have a question about the 852 and is the answer not in the manual?
Questions and answers