Yamaha KT100SEJ Manuals

Manuals and User Guides for Yamaha KT100SEJ. We have 1 Yamaha KT100SEJ manual available for free PDF download: Owner's Service Manual

Yamaha KT100SEJ Owner's Service Manual

Yamaha KT100SEJ Owner's Service Manual (61 pages)

Racing Kart

Brand: Yamaha | Category: Utility Vehicle | Size: 5.65 MB

Table of Contents

Exploded Diagram
3
How to Use this Manual
3
Illustrated Symbols
4
Index
5
Table of Contents
6
Included Parts
7
Installing the Battery
7
Switch Bracket
7
Starting the Engine
8
Chapter 2 Specifications

9
- Carburetor
  9
- Engine Specifications
  9
- Electrical Specifications
  10
- Electrical
  11
- Engine
  11
- General Torque Specifications
  11
- Tightening Torques
  11
- Cable Routing Diagram
  12
- Maintenance Intervals
  13
- Adjusting the Engine Idling Speed
  15
- Adjusting the Throttle Pedal
  16
- Adjusting the Throttle Valve
  16
- Checking the Battery
  17
- Electrical
  17
- Checking the Spark Plug
  22
- Tighten the Spark Plug
  22
- Adusting the Ignition Timing
  23
- Checking the Ignition Timing
  23
- Adjusting the Coil Gap
  24
Chapter 4 Engine

25
- Exploded Diagram
  25
- Engine
  26
- Starter Motor
  26
- Tci Magneto
  26
- Sl Clutch Assy
  27
- Disassembling the Engine
  28
- Removing the Cylinder Head and Cylinder
  28
- Removing the Piston and Piston Ring
  28
- Removing the Starter Motor
  29
- Removing the TCI Magneto
  29
- Removing the Clutch
  30
- Removing the Crankshaft
  31
- Removing the Bearing
  32
- Checking the Cylinder Head
  33
- Checking the Engine Parts
  33
- Checking the Cylinder
  34
- Checking the Piston and Piston Pin
  35
- Checking the Piston Clearance
  36
- Checking the Clutch
  37
- Checking the Crankcase Bearing
  38
- Checking the Crankshaft
  38
- Checking the Gear1, 3 and Idle Gear
  38
- Checking the Starter Motor Gear
  38
- Checking the Crankcase Oil Seal
  39
- Installing the Crankshaft
  40
- Installing the Engine
  40
- Installing the Crankcase
  41
- Installing the Piston Ring and Piston
  42
- Installing the Cylinder Head and Cylinder
  43
- Installing the Starter Motor
  44
- Installing the TCI Magneto
  44
- Installing the Clutch
  45
Chapter 5 Carburetor

48
- Removing and Disassembly the Carburetor
  48
- Carburetor
  49
- Service Points
  49
- Removing and Disassembly the SL Carburetor
  50
- Service Points
  51
- Assembling the Carburetor
  52
- Checking the Carburetor
  52
- Removal Points
  52
- Removing the Carburetor
  52
- Installing the Carburetor
  53
- Wiring Diagram
  54
- Ignition System Troubleshooting
  55
- Intermittent Spark
  55
- Minimum Spark Gap
  55
- No Spark
  55
- If the Starter Motor will Not Operate
  57
- Starting System
  57
- Troubleshooting
  57

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