Yamaha JT2 Series Manuals

Manuals and User Guides for Yamaha JT2 Series. We have 2 Yamaha JT2 Series manuals available for free PDF download: Service Manual, Assembly Manual

Yamaha JT2 Series Service Manual

Yamaha JT2 Series Service Manual (98 pages)

Brand: Yamaha | Category: Motorcycle | Size: 4.01 MB

Table of Contents

Table of Contents
5
Features
8
Specifications and Performance
9
Chapter 1 General

11
- Performance Curves
  11
- Tools and Instruments for Shop Service
  12
Chapter 2 Yamaha Autolube

13
- What Is Yamaha Autolube
  13
- Features of Yamaha Autolube
  13
- Handling the Oil Pump
  13
Chapter 3 Engine

17
- Engine Remova1
  17
- Cylinder Head
  21
- Cylinder
  22
- Piston Pin
  23
- Piston Ring
  24
- Piston
  25
- Flywheel Magneto
  26
- Crankcase Cover (RH)
  27
- Clutch
  28
- Primary Drive Gear
  33
- Kick Starter Mechanism
  33
- Shift Mechanism
  35
- Rotary Valve
  37
- Drive Sprocket
  39
- Crankcase
  41
- Transmission Assembly
  42
- Crankshaft
  45
- Bearings and Oil Seals
  47
- Carburetor
  48
- Air Cleaner
  50
Chapter 4 Chassis

52
- Front Wheel
  53
- Rear Wheel
  56
- Rear Wheel Sprocket
  59
- Tires and Tubes
  60
- Front Forks
  60
- Rear Shocks
  63
- Gas Tank
  64
- Rear Swing Arm
  64
- Steering Head
  66
- Oil Tank and Tool Box
  67
- Frame
  67
- Handlebars
  67
- 4-13Miscellaneous
  67
Chapter 5 Electrical System

68
- Electrical Equipment
  68
- List of Electrical Components
  68
- Ignition System-Function and Service
  69
- Ignition Timing
  69
- Ignition Coil
  70
- Condenser
  70
- Charging System
  71
- 5· 8 Battery
  73
- Checking the Main Switch
  75
- Spark Plug
  75
- Appendices
  78
- I Parts and Service Bulletins
  78
  - Parts Illustrations
    88
- Ill Maintenance and Lubrication Intervals
  92
- Pre-Operation Check List
  93
  - Torque Values for Common Components
    93
- Cleaning and Storage Hints
  94
- Metric Inch Conversion Tables
  95

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Yamaha JT2 Series Assembly Manual

Yamaha JT2 Series Assembly Manual (23 pages)

Brand: Yamaha | Category: Motorcycle | Size: 5.83 MB

Table of Contents

Table of Contents
3
Assembling the Motorcycle
5
Installing the Handlebars
5
Installing the Front Wheel
6
Installing the Front Fender
6
Installing the Footrests
7
Installing the Transmission Change Pedal
7
Securing Clutch and Brake Cables to the Levers
8
Installing the Rear Brake Rod
8
Attaching the Brake Cable to the Front Brake
8
Installing the Tail Light
9
Connecting Wiring
9
Connecting the Throttle Control
10
Section 111
10
Adjusting Components
10
Adjusting the Front Brake
10
Adjusting the Clutch
11
Adjusting the Chain
11
Adjusting the Rear Brake
12
Bleeding the Autolube Pump
12
Checking Autolube Pump Minimum Stroke
13
Adjusting the Carburetor
13
Checking Ignition Timing
13
Making Preliminary Checks
15
Filling Fuel Tank
15
Checking Transmission Oil Level
15
Checking for Loose Nuts and Bolts
15
Checking Tire Pressure
16
Starting the Engine
16
Checking the Transmission Oil
16
Adjusting Carburetor and Autolube Cable
17
Checking Lights
17
Road Testing
18

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