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DR4500A
Honeywell DR4500A Manuals
Manuals and User Guides for Honeywell DR4500A. We have
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Honeywell DR4500A manuals available for free PDF download: Product Manual, Kit Instruction, Kit Instructions, Quick Start Manual
Honeywell DR4500A Product Manual (266 pages)
Classic Series Circular Chart Recorder With or Without Control
Brand:
Honeywell
| Category:
Recording Equipment
| Size: 4.27 MB
Table of Contents
Symbol Definitions
5
Table of Contents
6
1 Overview
15
Introduction
15
Operator Interface
17
Figure 1-1 Operator Interface
17
Table 1-1 Function of Keys
18
Set-Up Tasks
19
Figure 1-2 Set-Up Tasks
19
2 Installation
21
Overview
21
Table 2-1 Operating Limits and Condensed Specifications
22
Model Number Interpretation
27
Figure 2-1 Model Number Interpretation
27
Table 2-2 Procedure to Access Components
28
Figure 2-2 DR4500A Recorder Hardware Components Versus "Table" Selections
29
Mounting Considerations and Overall Dimensions
30
Figure 2-3 Overall Dimensions
30
Mounting Methods
31
Figure 2-4 How to Remove Knockouts
31
Table 2-3 Mounting Flush in a New Panel Cutout
32
Figure 2-5 Mounting Flush in a New Panel Cutout
32
Table 2-4 Reference Data for Mounting DR4500A in Existing Panel Cutouts
33
Table 2-5 Mounting Flush in a Panel Using Universal Filler Kit
34
Figure 2-6 Mounting in a Panel Using Universal Filler Kit
34
Table 2-6 Mounting Flush in a Panel Using Kent Model 105M Cutout
35
Figure 2-7 Mounting in a Panel Using Kent Model 105M Cutout
35
Table 2-7 Procedure for Mounting Recorder with NEMA4X Door
36
Figure 2-8 Panel Mounting Recorder with NEMA4X Door
37
Table 2-8 Pipe Mounting Procedure
38
Figure 2-9 Pipe Mounting Brackets
38
Table 2-9 Mounting Flush on a Surface (of Panel or Wall)
39
Figure 2-10 Mounting Flush on a Surface (of Panel or Wall)
40
Wiring Prerequisites
41
Table 2-10 Permissible Wiring Bundling
42
Input Wiring Procedures
43
Figure 2-11 Ferrite Filter Locations and Shield Wiring (CE Mark)
44
Table 2-11 AC Line Power Wiring
45
Figure 2-12 AC Line Power Wiring
46
Table 2-12 Thermocouple, RTD, Radiamatic, MV, or 0-5 VDC Input Wiring
47
Figure 2-13 Thermocouple, RTD, Radiamatic, MV, or 0-5 VDC Input Wiring
48
Table 2-13 4-20 Ma Input Wiring
49
Figure 2-14 4-20 Ma Input Wiring
50
Table 2-14 0-10 Volt DC Input Wiring
51
Figure 2-15 0-10 Volt DC Input Wiring
52
Output Wiring Procedures
53
Table 2-15 4-20 Ma Control Output Wiring
53
Figure 2-16 4-20 Ma Control Output Wiring (or Aux out #2 and #3 Wiring)
54
Table 2-16 Position Proportional Control Output Wiring
55
Figure 2-17 Position Proportional Control Output Wiring
56
Table 2-17 Relay Control Output Wiring
57
Figure 2-18 Relay Control Output Wiring
58
Option Wiring Procedures
59
Table 2-18 Alarm Output or Digital Input Wiring
59
Figure 2-19 Alarm Output or Digital Input Wiring
60
Table 2-19 Alarm 3 and Alarm 4 Output Wiring
61
Table 2-20 Alarm 5 and Alarm 6 Output Wiring
62
Figure 2-20 Alarm Outputs #3, 4, 5, and 6 Wiring
63
Table 2-21 RS485 Modbus Communications Wiring
64
Figure 2-21 RS485 Modbus Communications Wiring
65
Table 2-22 4-20 Ma Auxiliary Output Wiring
66
Figure 2-22 4-20 Ma Auxiliary Output Wiring
67
Lockout Switch Configuration
68
Figure 2-23 S1 Lockout Switch Location
68
3 Configuration
69
Overview
69
Configuration Prompts
70
Figure 3-1 DR4500A Prompt Hierarchy
70
How to Get Started
72
Configuration Tips
73
Table 3-1 Configuration Tips
73
Configuration Procedure
74
Table 3-2 Configuration Procedure
74
Input Set up Group
76
Table 3-3 Input Group Function Prompts
76
Pen Set up Group
78
Table 3-4 Pen 1 or 2 Group Function Prompts
78
Chart Set up Group
79
Table 3-5 Chart Group Function Prompts
79
Totalizer Set up Group
80
Table 3-6 Totalizer Group Function Prompts
80
Control Set up Group
81
Table 3-7 Control 1 or Control 2 Group Function Prompts
81
Tuning Parameters Set up Group
83
Table 3-8 Tuning 1 or Tuning 2 Group Function Prompts
83
SP Ramp Set up Groups
84
Table 3-9 SP Ramp 1 or 2 Group Function Prompts
84
Timer Set up Group
85
Table 3-10 Timer Group Function Prompts
85
Alarms Set up Group
86
Table 3-11 Priority of Functions that Operate Relays
86
Table 3-12 Alarms Group Function Prompts
87
Auxiliary Output Set up Group
88
Table 3-13 Auxiliary Output Group Function Prompts
88
Modbus Communications Set up Group
89
Table 3-14 Modbus Communications Group Function Prompts
89
Options Set up Group
90
Table 3-15 Options Group Function Prompts
90
April
90
Lockout Set up Group
91
Table 3-16 Lockout Group Function Prompts
91
Configuration Record Sheet
92
4 Configuration Parameter Definitions
95
Overview
95
Input Parameters Set up Group
96
Table 4-1 Input Group Definitions
96
Pen Parameters Set up Group
100
Table 4-2 Pen 1 or 2 Group Definitions
100
Chart Parameters Set up Group
102
Table 4-3 Chart Parameters Group Definitions
102
Total Parameters Set up Group
103
Table 4-4 Totalizer Group Definitions
103
Control Parameters Set up Group
105
Table 4-5 Control 1 or 2 Group Definitions
105
Tuning Parameters Set up Group
114
Table 4-6 Tuning Group Prompt Definitions
114
Setpoint Ramp Set up Group
117
Table 4-7 Setpoint Ramp 1 or 2 Group Definitions
117
Timer Set up Group
119
Table 4-8 Timer Group Definitions
119
Alarms Set up Group
120
Table 4-9 Priority of Functions that Operate Relays
120
Table 4-10 Alarms Group Definitions
121
Auxiliary Output Set up Group
123
Table 4-11 Auxiliary Output Group Definitions
123
Modbus Communications Set up Group
125
Table 4-12 Modbus Communications Group Definitions
125
Options Set up Group
126
Table 4-13 Option Group Definitions
126
April
127
Lockout Parameters Set up Group
128
DR4500A Classic Series Circular Chart Recorder with or Without Control Product Manual Release M
128
Table 4-14 Lockout Group Definitions
128
5 Operation
129
Overview
129
Preparation
130
Table 5-1 Install/Replace Chart
130
Figure 5-1 Basic Recording Components
131
Start-Up
132
Table 5-2 Set the Chart Time Line Procedure
132
Table 5-3 Power up Diagnostic Tests
132
Table 5-4 Procedure for Testing the Displays and Keys
133
Table 5-5 Procedure for Starting up the Recorder
134
Monitoring Your Recorder
135
Figure 5-2 Operator Interface
136
Table 5-6 Meaning of Indicators
137
Figure 5-3 Deviation Bargraph
138
Table 5-7 Lower Display Key Parameter Prompts
139
Table 5-8 Error Messages
140
Table 5-9 Alarm and Tuning Messages
141
Operator Functions
142
Operating Modes
143
Table 5-10 Operating Mode Definitions
143
Table 5-11 Changing Operating Modes
143
Table 5-12 Procedure for Selecting Automatic or Manual Mode
144
Setpoints
145
Table 5-13 Procedure for Selecting the Setpoint Source
145
Table 5-14 Procedure for Changing the Local Setpoint
145
Table 5-15 Procedure for Switching between Setpoints
146
Table 5-16 Setpoint Selection Indication
146
Single Setpoint Ramp
147
Table 5-17 Procedure for Configuring a Single Setpoint Ramp
147
Table 5-18 Procedure for Running a Setpoint Ramp
148
Using Two Sets of Tuning Constants (PID Values)
150
Table 5-19 Procedure for Selecting Two Sets of Tuning Constants
150
Table 5-20 Procedure for Setting Switchover Values
151
Table 5-21 Procedure for Setting Tuning Constant Values
151
Table 5-22 Procedure for Switching PID Sets from the Keyboard
152
Using Accutune II
153
Table 5-23 Procedure for Starting Accutune II
153
Table 5-24 Procedure for Using Accutune for Duplex Control
154
Alarm Setpoints
156
Table 5-25 Procedure for Displaying or Changing the Alarm Setpoints
156
Digital Input Option (Remote Switching)
157
Table 5-26 Digital Input Option Action on Contact Closure
157
Resetting and Displaying Totalizer Value
158
Table 5-27 Procedure for Resetting the Totalizer
158
Table 5-28 Procedure for Displaying the Totalizer Value
159
Monitoring the External Event Operation
160
Maximizing Pen Life
160
Table 5-29 Maximizing Pen Life
160
Routine Maintenance
161
Table 5-30 Changing the Ink Cartridge
161
Table 5-31 Replacing a Chart Lamp
161
Installing/Replacing Chart
162
April
162
6 Setpoint Ramp/Soak Programming and Operation
163
Overview
163
Setpoint Program Contents
165
Drawing a Ramp/Soak Profile
168
Figure 6-1 Ramp/Soak Profile Example
168
Table 6-1 Parameter Settings for Example 12-Step Profile
169
Entering the Setpoint Program Data
173
Table 6-2 Setpoint Program Data Entry Procedure
173
SP RAMP1 and SP RAMP2 Set up Group
175
Table 6-3 SP RAMP Prompts and Available Selections
175
Setpoint Program Profiles Set up Group
177
Table 6-4 Setpoint Program Profiles Group Definitions
177
Setpoint Program Segments Set up Group
179
Table 6-5 Setpoint Program Segments Group Definitions
179
Setpoint Program Event Set up Group
182
Table 6-6 Setpoint Program Event Group Definitions
182
Table 6-7 Segment Event Relay Operation Requirements
183
Run/Monitor the Program
186
Table 6-8 Run/Monitor Functions
186
7 Input Calibration
189
Overview
189
Restoring Factory Calibration
190
Table 7-1 Restoring Factory Calibration
190
Minimum and Maximum Range Values
192
Table 7-2 Voltage and Resistance Equivalents for 0% and 100% Range Values
192
Preliminary Information
194
Table 7-3 Disconnect the Field Wiring
194
Figure 7-1 Location of the Input Connections on the Input Boards
194
Table 7-4 Equipment Needed
195
Calibration Set up and Wiring for PV Inputs
196
Figure 7-2 Location of Jumper Positions W1/MA and W3 on the Input Boards
196
Table 7-5 General Set up Procedure
197
Table 7-6 Set up Wiring Procedure for Thermocouple Inputs Using an Ice Bath
198
Figure 7-3 Calibration Set up Diagram for Thermocouple Inputs Using an Ice Bath
198
Table 7-7 Set up Wiring Procedure for Thermocouple Inputs Using a Compensated Calibrator Method
199
Figure 7-4 Calibration Set up Diagram for Thermocouple Inputs Using a Compensated Calibrator Method
199
Table 7-8 Set up Wiring Procedure for Thermocouple Inputs Using the Ambient Temperature Method
200
Figure 7-5 Calibration Set up Diagram for Thermocouple Inputs Using the Ambient Temperature Method
200
Table 7-9 Set up Wiring Procedure for RTD Inputs
201
Figure 7-6 Calibration Set up Diagram for RTD Inputs
201
Table 7-10 Set up Wiring Procedure for Radiamatic, Millivolts, and Volts Inputs (Except 0-10 Volts)
202
Figure 7-7 Calibration Set up Diagram for Radiamatic, Millivolts, and Volts Inputs (Except 0-10 Volts)
202
Table 7-11 Set up Wiring Procedure for 0-10 Volt Inputs
203
Figure 7-8 Calibration Set up Diagram for 0-10 Volt Inputs
203
Table 7-12 Set up Wiring Procedure for 4-20 Ma Inputs
204
Figure 7-9 Calibration Set up Diagram for 4-20 Ma Inputs
204
Calibration Procedure
205
Table 7-13 Calibration Procedure Sequence
205
8 Output Calibration
208
Overview
208
Current Proportional Output/Aux out 2 and 3 Calibration
209
Table 8-1 Set up Wiring Procedure Current Proportional Output/Aux out 2 and 3
209
Figure 8-1 Test Equipment Connections for Calibrating Current Proportional Output
209
Table 8-2 Current Proportional Output/Aux out 2 and 3 Calibration Procedure
210
Position Proportional Output Calibration
211
Table 8-3 Position Proportional Output Calibration Procedure
212
Auxiliary Output Calibration
214
Table 8-4 Set up Wiring Procedure for Auxiliary Output
214
Figure 8-2 Test Equipment Connections for Calibrating Auxiliary Output
214
Table 8-5 Auxiliary Output Calibration Procedure
215
9 Troubleshooting / Service
216
Overview
216
Troubleshooting Aids
218
Table 9-1 Procedure for Identifying the Software Version
219
Self Diagnostics
220
Table 9-2 Power-Up Tests
220
Table 9-3 Procedure for Displaying the Device Status
221
Table 9-4 Error Message Prompts
222
Visual Failure Symptoms
226
Table 9-5 Visual Failure Symptoms
226
Troubleshooting Procedures
227
Table 9-6 Procedure #1-Troubleshooting Recorder Failure Symptoms
227
Table 9-7 Procedure #2-Troubleshooting Pen Trace Failure Symptoms
228
Table 9-8 Procedure #3-Troubleshooting Chart Rotation Failure Symptoms
228
Table 9-9 Procedure #4-Troubleshooting Erratic Pen Movement Symptoms
229
Table 9-10 Procedure #5-Troubleshooting Pen Failure Symptoms
229
Table 9-11 Procedure #6-Troubleshooting Keyboard And/Or Display Failure Symptoms
229
Table 9-12 Procedure #7-Troubleshooting Current Proportional Output Failure Symptoms
230
Table 9-13 Procedure #8-Troubleshooting Position Proportional Output Failure Symptoms
230
Table 9-14 Procedure #9-Troubleshooting Relay Output Failure Symptoms
231
Table 9-15 Procedure #10-Troubleshooting Current/Time or Time/Current Failure Symptoms
231
Table 9-16 Procedure #11-Troubleshooting the Auxiliary Output
232
Table 9-17 Procedure #12-Troubleshooting External Alarm Function Failure Symptoms
232
Table 9-18 Procedure #13-Troubleshooting Modbus Communications Failure Symptoms
232
Pen Alignment
233
Table 9-19 Pen 1 (Purple) and Pen 2 (Red) Mechanical Alignment
233
Figure 9-1 Mechanical Alignment of Pens
234
Table 9-20 Set the Chart Time Line Procedure
235
April
235
10 Parts List
236
Overview
236
Figure 10-1 Door Assembly
236
Figure 10-2 Chart Plate Assembly
236
Figure 10-3 Basic Recorder Components Without Options
236
Figure 10-4 Recorder Components Associated with Options
236
Exploded Views
237
Table 10-1 Door Assembly Parts
237
Table 10-2 Chart Plate Assembly Parts
239
Table 10-3 Basic Recorder Parts Without Options
241
Table 10-4 Recorder Parts Associated with Options
243
Miscellaneous Hardware Kit Contents
244
Table 10-5 Miscellaneous Hardware Kit
244
April
245
Internal Cabling Data - Without Options
246
Figure 10-5 Internal Cabling for DR4500A Classic Recorder
246
Internal Wiring Diagram - Options Only
247
Figure 10-6 Internal Diagram for DR4500A Classic Recorder - Options Only
247
Foreign Language Safety Instructions
249
Da2I-6057
250
Du2I-6057
251
Fi2I-6057
252
Fr2I-6057
253
Ge2I-6057
254
Gr2I-6057
255
It2I-6057
256
No2I-6057
257
Po2I-6057
258
Sp2I-6057
259
Sw2I-6057
260
Index
261
April
262
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Honeywell DR4500A Kit Instruction (8 pages)
Circular Chart Recorder
Brand:
Honeywell
| Category:
Voice Recorder
| Size: 0.07 MB
Honeywell DR4500A Kit Instructions (5 pages)
Circular Chart Recorders
Brand:
Honeywell
| Category:
Voice Recorder
| Size: 0.03 MB
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Honeywell DR4500A Quick Start Manual (2 pages)
Circular Chart Recorder Kit, Chart Plate Lockout Kit
Brand:
Honeywell
| Category:
Voice Recorder
| Size: 0.1 MB
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