GE T2100 Manuals

Manuals and User Guides for GE T2100. We have 2 GE T2100 manuals available for free PDF download: Service Manual

GE T2100 Service Manual (148 pages)

Brand: GE | Category: Treadmill | Size: 6.38 MB

Table of Contents
9
Introduction

15
- Manual Information
  15
  - Intended Audience
    15
  - Manual Purpose
    15
  - Document Conventions
    15
- Regulatory and Safety Information
  16
- Equipment Identification
  28
  - Product Label
    28
  - Serial Number Format
    29
  - Product Codes
    29
- Service Information
  30
  - Service Requirements
    30
  - Additional Assistance
    30
  - Related Documents
    30
Equipment Overview

31
- General Description
  31
  - Intended Use
    31
  - ON/OFF Switch
    31
  - Emergency Stop Switch (ESTOP)
    31
  - Walking Belt
    31
  - Drive Controller System
    32
  - Elevation System
    32
  - Bed Assembly
    32
  - Electronic Assembly
    32
  - Side View
    33
  - Rear View
    34
  - Connection Panel
    35
Installation

37
- Tools Required
  37
- Safe Handling Guidelines
  37
- Installation Checklist
  38
- Electrical Safety Tests
  39
  - AC Line Voltage Test
    39
  - 200 To 240 VAC, 50/60 Hz
    39
- Equipment Assembly
  39
  - Pre-Assembly Inspection
    40
  - Install Handle Set
    40
  - Install Emergency Stop Switch
    42
  - Power Cord and Plug
    43
  - Ground Continuity Test
    43
  - Connect Controlling Devices
    44
  - Secure the Cables
    45
  - Check Walking Belt Tension and Tracking
    45
  - Check Emergency Stop Switch
    45
  - Self-Calibration
    45
  - Check T2100 Treadmill Level
    47
  - Performing Leakage Tests
    47
  - Leakage Test Diagrams
    48
  - Test #1
    48
  - Test #2
    48
- Functional Checkout
  49
  - Functional Checklist
    49
  - Double-Check Handles
    52
Maintenance

53
- Introduction
  53
  - Recommended Maintenance
    53
  - Required Tools and Supplies
    53
- Inspection and Cleaning
  54
  - Visual Inspection
    54
  - Exterior Cleaning
    54
  - Interior Cleaning
    54
- Walking Belt Tracking and Tension Adjustment
  54
Theory of Operation

57
- Power Board (PCB) Theory
  58
  - General Description
    58
  - Precautions
    58
  - Initial Board Conditions
    58
  - Power Input Requirements
    58
  - Power Distribution/Isolation
    58
  - Power Inlet, Drive Power Outlet & Mains
    58
  - Power Supplies
    58
  - Local Ride-Through Power
    59
  - Processor Board Connectors
    59
  - Isolation Transformer
    59
  - Elevation Relays
    59
  - Elevation Sensor
    59
  - ESD and EMI Compatibility
    59
  - Power Board Input/Output Signal Requirements
    60
- Processor Board (PCB) Theory
  63
  - General Description
    63
  - Power Distribution
    63
  - Clock Generator
    63
  - Reset Generator
    64
  - Processor Circuitry
    64
  - Analog Inputs
    64
  - RS-232/422 Interfaces
    65
  - ESD and EMI Compatibility
    65
  - Isolation
    65
  - Operation
    65
  - Self-Calibration
    66
  - Estop
    66
  - Precautions
    66
  - Processor Board Power Input Requirements
    66
  - Processor Board Input/Output Signal Requirements
    67
- Drive Controller Theory
  70
  - General Description
    70
  - Phases and Power Switches
    70
  - Motor Torque
    71
  - Motor Speed
    71
- Electrical Requirements
  71
Troubleshooting

73
- Quickcheck Items
  73
  - Speed and Elevation Table
    73
  - Emergency Stop Switch Verification
    74
  - ON/OFF Switch
    74
- Burn-In Mode
  74
  - Activating Burn-In
    75
- Visual Inspection
  76
  - Power down
    77
- T2100 Treadmill Diagnostic Utility (TDU)
  78
- TDU Troubleshooting Tables and Status Leds
  82
- Power Supply Voltage Checks and Fuses
  100
  - Processor Board Voltage Checks
    100
  - Power Board Voltage Checks
    101
  - Power Board Fuse Locations
    103
FRU Replacement

105
- FRU Replacement Procedures
  105
  - Required Tools and Supplies
    105
  - Treadmill Shutdown
    105
  - Leakage Tests
    106
  - Shroud Removal
    106
  - Location of Major Sub-Assemblies
    107
- Front Roller Replacement
  108
- Rear Roller Replacement
  110
- Walking Belt and Board Replacement
  111
  - Walking Belt Replacement Instructions
    111
  - Walking Board Replacement Instructions
    112
- Drive Motor Replacement
  113
- Drive Belt Replacement and Adjustments
  116
  - Replace the Drive Belt
    116
  - Drive Belt Adjustments
    117
- Elevation Motor Replacement
  119
- Drive Controller Assembly
  121
  - Drive Controller Replacement Procedure
    121
  - Drive Controller X1 PIN Descriptions
    121
- Elevation Potentiometer Replacement
  122
  - Elevation Potentiometer Harness Assembly Replacement
    123
- Pcbs and Power Supply Replacement
  128
Parts List

131
- Field Replaceable Units
  131
Technical Specifications

135
- Performance Specifications
  135
- Physical Specifications
  135
- Power/Environmental Specifications
  136
- Safety
  136
- Environmental
  137
Electromagnetic Compatibility (EMC)

139
- Electromagnetic Emissions
  140
- Electromagnetic Immunity
  140
- Electromagnetic Immunity
  141
- Separation Distance
  143
- Exceptions
  144

GE T2100 Service Manual (152 pages)

Brand: GE | Category: Treadmill | Size: 3.31 MB

Table of Contents
3
1 Introduction

9
- Manual Information
  
  11
  - Revision History
    11
  - Manual Purpose
    11
  - Conventions
    12
- Safety Information
  
  12
  - Responsibility of the Manufacturer
    12
  - General
    13
  - Equipment Symbols
    13
  - Warnings and Dangers
    14
  - Cautions
    16
- Service Information
  
  17
  - Service Requirements
    17
  - Equipment Identification
    17
  - Serial Number
    18
2 Equipment Overview

19
- General Description
  
  21
- Intended Use
  21
- Power Switch
  21
- Emergency Stop Switch (ESTOP)
  21
- Walking Belt
  21
- Drive Controller System
  22
- Elevation System
  22
- Bed Assembly
  22
- Electronic Assembly
  22
- Side View
  23
- Rear View
  24
- Connection Panel
  25
3 Installation

27
- Tools Required
  
  29
- Safe Handling Guidelines
  
  29
- Installation Checklist
  
  30
- Domestic Electrical Safety Tests
  
  31
  - AC Line Voltage Test
    31
- Equipment Assembly
  
  32
  - Pre-Assembly Inspection
    32
  - Install Handle Set
    32
  - Install Emergency Stop Switch
    34
  - Ground Continuity Test
    35
  - Connect Controlling Devices
    35
  - Secure the Cables
    36
  - Check Walking Belt Tension and Tracking
    36
  - Check Emergency Stop Switch
    36
  - Self-Calibration
    36
  - Check GE T2100 Treadmill Level
    38
  - Leakage Tests
    38
  - Leakage Test Diagrams
    39
  - Test #1
    39
  - Test #2
    40
- Functional Checkout
  
  41
  - Functional Checklist
    41
  - Double-Check Handles
    43
4 Maintenance

45
- Introduction
  
  47
  - Recommended Maintenance
    47
  - Required Tools and Supplies
    47
- Inspection and Cleaning
  
  48
  - Visual Inspection
    48
  - Exterior Cleaning
    48
  - Interior Cleaning
    48
- Walking Belt Tracking and Tension Adjustment
  
  49
5 Theory of Operation

51
- GE T2100 Treadmill Block Diagram
  
  53
- Power Board (PCB) Theory
  
  54
  - General Description
    54
  - Precautions
    54
  - Initial Board Conditions
    54
  - Power Input Requirements
    54
  - Power Distribution/Isolation
    54
  - Power Inlet, Drive Power Outlet & Mains
    54
  - Power Supplies
    55
  - Logical Ride-Through Power
    55
  - Processor Board Connectors
    55
  - Isolation Transformer
    55
  - Elevation Relays
    55
  - Elevation Sensor
    56
  - ESD and EMI Compatibility
    56
  - Power Board Input/Output Signal Requirements
    57
- Processor Board (PCB) Theory
  
  61
  - General Description
    61
  - Power Distribution
    61
  - Clock Generator
    61
  - Reset Generator
    61
  - Processor Circuitry
    62
  - Analog Inputs
    62
  - RS-232/422 Interfaces
    62
  - ESD and EMI Compatibility
    63
  - Isolation
    63
  - Operation
    63
  - Self-Calibration
    64
  - Estop
    64
  - Precautions
    64
  - Processor Board Power Input Requirements
    65
  - Processor Board Input/Output Signal Requirements
    65
- Drive Controller Theory
  
  69
  - General Description
    69
  - Phases and Power Switches
    69
  - Motor Torque
    69
  - Motor Speed
    69
- Electrical Requirements
  
  71
6 Troubleshooting

73
- Quickcheck Items
  
  75
  - Speed and Elevation Table
    75
  - Emergency Stop Switch Verification
    75
  - Power Switch
    75
- Burn-In Mode
  
  76
  - Activating Burn-In
    76
- Visual Inspection
  
  79
- GE T2100 Treadmill Diagnostic Utility (TDU)
  
  81
- TDU Troubleshooting Tables and Status Leds
  
  87
- Power Supply Voltage Checks and Fuses
  
  99
  - Processor Board Voltage Checks
    99
  - Power Board Voltage Checks
    100
  - Power Board Fuse Locations
    101
7 Assembly/Disassembly

103
- Assembly and Disassembly Procedures
  
  105
  - Required Tools and Supplies
    105
  - Leakage Tests
    105
  - Shroud Removal
    105
  - Location of Major Sub-Assemblies
    106
- Front Roller Replacement
  
  108
- Rear Roller Replacement
  
  110
- Walking Belt and Board Replacement
  
  111
  - Walking Belt Replacement Instructions
    111
- Drive Motor Replacement
  
  114
- Drive Belt Replacement and Adjustments
  
  118
  - Replace the Drive Belt
    118
  - Drive Belt Adjustments
    118
- Elevation Motor Replacement
  
  121
- Drive Controller Replacement
  
  123
  - Drive Controller X1 PIN Descriptions
    124
- Elevation Potentiometer Replacement
  
  125
  - General
    125
  - Elevation Potentiometer Harness Assembly Replacement
    125
- Pcbs and Power Supply Replacement
  
  130
8 Ordering Parts

133
- Field Replaceable Units
  135
- Appendix A - Technical Specifications
  
  139
  - UL Classification
    141
- Appendix B - Electromagnetic Compatibility (EMC
  
  143
- Electromagnetic Compatibility (EMC
  
  143
- Electromagnetic Emissions
  
  146
- Electromagnetic Immunity
  
  147
- Separation Distance
  
  149
- Exceptions
  
  150
- Compliant Cables and Accessories
  
  151

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GE T2100 Manuals

GE T2100 Service Manual (148 pages)

Table of Contents

Introduction

Equipment Overview

Installation

Maintenance

Theory of Operation

Troubleshooting

FRU Replacement

Parts List

Technical Specifications

Electromagnetic Compatibility (EMC)

GE T2100 Service Manual (152 pages)

Table of Contents

1 Introduction

Manual Information

Safety Information

Service Information

2 Equipment Overview

General Description

3 Installation

Tools Required

Safe Handling Guidelines

Installation Checklist

Domestic Electrical Safety Tests

Equipment Assembly

Functional Checkout

4 Maintenance

Introduction

Inspection and Cleaning

Walking Belt Tracking and Tension Adjustment

5 Theory of Operation

GE T2100 Treadmill Block Diagram

Power Board (PCB) Theory

Processor Board (PCB) Theory

Drive Controller Theory

Electrical Requirements

6 Troubleshooting

Quickcheck Items

Burn-In Mode

Visual Inspection

GE T2100 Treadmill Diagnostic Utility (TDU)

TDU Troubleshooting Tables and Status Leds

Power Supply Voltage Checks and Fuses

7 Assembly/Disassembly

Assembly and Disassembly Procedures

Front Roller Replacement

Rear Roller Replacement

Walking Belt and Board Replacement

Drive Motor Replacement

Drive Belt Replacement and Adjustments

Elevation Motor Replacement

Drive Controller Replacement

Elevation Potentiometer Replacement

Pcbs and Power Supply Replacement

8 Ordering Parts

Appendix A - Technical Specifications

Appendix B - Electromagnetic Compatibility (EMC

Electromagnetic Compatibility (EMC

Electromagnetic Emissions

Electromagnetic Immunity

Separation Distance

Exceptions

Compliant Cables and Accessories

Related Products

GE Categories