Napoleon BGD42CFN Installation And Operating Instructions Manual
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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
BGD42CFN
NATURAL GAS
BGD42CFP
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
1.2A
W415-0779 / A / 04.27.10
1
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Table of Contents
Related Manuals for Napoleon BGD42CFN
Summary of Contents for Napoleon BGD42CFN
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Page 1: Natural Gas
- Installation and service must be performed by a qualifi ed installer, service agency or the supplier. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com 1.2A... -
Page 2: Table Of Contents
TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION VENTING VENTING LENGTHS AND COMPONENTS TYPICAL VENT INSTALLATIONS SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION MINIMUM AIR TERMINAL LOCATION CLEARANCES VENT APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES HORIZONTAL TERMINATION VERTICAL TERMINATION INSTALLATION... -
Page 3: Installation Overview
1.0 INSTALLATION OVERVIEW See the section “MINIMUM MANTEL AND ENCLOSURE CLEARANCES” See the sections “MINIMUM ENCLOSURE CLEARANCES” for non-combustible material See the sections See the section “MINIMUM “VENTING” and ENCLOSURE “INSTALLATION” CLEARANCES” for drywall (or other combustible material) See the section See the section “INSTALLATION “FRAMING”... -
Page 4: Introduction
2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury. •... -
Page 5: Dimensions
DIMENSIONS TOP OF FIREPLACE OPENING " 5" DIA. 8" DIA. 41 1 /2" 1/2" 37" 23" 25" 30 1/4" 5 1 /2" INLET 3" 46" ELECTRICAL INLET LEFT SIDE GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 6: General Information
The installation must conform with local codes or, in We suggest that our gas absence of local codes, the National Gas and Propane hearth products be installed Installation Code CSA B149.1 in Canada, or the National and serviced by professionals Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. -
Page 7: Rating Plate Information
501A. LORSQU'IL EST INSTALLE AVEC LA TROUSSE POUR ECRAN GD-565KT, LE FOYER EST CONFORME A LA NORME THE FIREPLACE COMPLIES WITH CGA CERTIFICATION REQUIREMENT CR95-006. DE CERTIFICATION DE L'ACG CR95-006. MODEL MODEL REFERENCE # W/N 15539 BGD42CFN BCDV42CFN BGD42CFP BCDV42CFP CERTIFIED FOR CANADA... -
Page 8: Venting
3.0 VENTING WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES. - Page 9 For vent systems that provide seals on the inner exhaust fl ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance fl...
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Page 10: Typical Vent Installations
TYPICAL VENT INSTALLATIONS 16" MIN 40 FT 18" MAX VENT HEAT SHIELD 38 1/2" 37" MIN PLUS RISE* * See venting section. NOTE: When terminating vertically, the restrictor plate W500-0205 must be installed. Refer to "RESTRICTING VERTICAL VENTS" section. W415-0779 / A / 04.27.10... -
Page 11: Special Vent Installations
SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a 12" MIN minimum of 12” above grade. The maximum allowable vent length is 10’. GRADE 24"... -
Page 12: Minimum Air Terminal Location Clearances
MINIMUM AIR TERMINAL LOCATION CLEARANCES COVERED BALCONY APPLICATIONS = 3 feet = 2 x ACTUAL feet INSTALLATIONS CANADA U.S.A. 12” 12” Clearance above grade, veranda porch, deck or balcony. 12” Δ 9” Δ Clearance to windows or doors that open. 12”... -
Page 13: Vent Application Flow Chart
VENT APPLICATION FLOW CHART Horizontal Termination Vertical Termination Vertical rise is equal Vertical rise is equal Vertical rise is less Vertical rise is less to or greater than to or greater than than horizontal run than horizontal run the horizontal run the horizontal run Horizontal run + Horizontal run +... -
Page 14: Horizontal Termination
HORIZONTAL TERMINATION ) < (V Simple venting confi guration (only one 45° and 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H... - Page 15 ) > (V Simple venting confi guration (only one 45° and 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H 147” REQUIRED VERTICAL RISE IN INCHES V 57” 12.5’ HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H...
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Page 16: Vertical Termination
VERTICAL TERMINATION ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45°... - Page 17 ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45°...
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Page 18: Installation
4.0 INSTALLATION WARNING FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC. -
Page 19: Horizontal Installation
HORIZONTAL INSTALLATION WARNING THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP. TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE. This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the fi... -
Page 20: Vertical Installation
VERTICAL INSTALLATION This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order specifi c kits required. A. Determine the air terminal location, cut and frame a square opening as 10 3/4"... -
Page 21: Horizontal Air Terminal Installation
4.4.1 HORIZONTAL AIR TERMINAL INSTALLATION Stretch the inner fl ex pipe to the required length taking into account the additional length needed for the fi nished wall surface. Slip the vent pipe CAULKING a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws. -
Page 22: Vertical Air Terminal Installation
4.4.2 VERTICAL AIR TERMINAL INSTALLATION WARNING MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. -
Page 23: Appliance Vent Connection
4.4.3 APPLIANCE VENT CONNECTION Install the inner fl ex pipe to the appliance. Secure with 3 screws #8 X 1/2” and fl at washers. Seal the joint and screw holes using the high SELF temperature sealant W573-0007 (not supplied). DRILLING SCREWS Install the outer fl... -
Page 24: Gas Installation
GAS INSTALLATION WARNING RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES. SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 25: Framing
5.0 FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI- ANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME. - Page 26 NOTE: Do not build into this area - it must be left clear to provide adequate clearance for the vent in this 14” wide area centered along the front of the fireplace. No combustibles are allowed. 49” 1 1/2” MAX MINIMUM ENCLOSURE HEIGHT...
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Page 27: Minimum Clearance To Combustibles
MINIMUM CLEARANCE TO COMBUSTIBLES Minimum clearance to combustible construction from fi replace and vent surfaces: Combustible framing: Sides, back, bottom and top of the unit 0" to stand-offs Non-combustible fi nishing: 6 1/2" to fi replace edge Combustible framing: Sides and bottom 0"... -
Page 28: Installing Stand-Offs
INSTALLING STAND-OFFS This appliance is supplied with two standoffs. For convenience, the standoffs have been shipped fl at and located on the top at the front. Before framing ensure the stand-offs are bent up and screwed into place ensuring a height of 4.5". NOTE: The information and dimensions in this section represent the minimum clearances to combustible materials. -
Page 29: Minimum Mantel Clearances
WARNING USE ONLY NON-COMBUSTIBLE MATERIAL SUCH AS CEMENT BOARD, CERAMIC TILE, MARBLE, ETC. WHEN FINISHING TO THE FIREPLACE. DO NOT USE WOOD OR DRYWALL. 6 1/2" MINIMUM MANTEL CLEARANCES WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT. -
Page 30: Finishing
6.0 FINISHING WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. DO NOT STRIKE, SLAM OR SCRATCH GLASS. -
Page 31: Door Trim
LOG PLACEMENT PHAZER logs and glowing embers, exclusive to Napoleon® Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the fi replace, the colours will become more uniform as colour pigments burn in during the heat activated curing process. -
Page 32: Glowing Embers
fl ame. Use only certifi ed "glowing embers" and Phazer logs available from your Napoleon® dealer. CHARCOAL EMBERS Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner. -
Page 33: Optional Blower Installation
7.0 OPTIONAL BLOWER INSTALLATION WARNING RISK OF FIRE AND ELECTRICAL SHOCK. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE. USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION. -
Page 34: Installing The Blower
INSTALLING THE BLOWER INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must BLOWER be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI / NFPA 70 National Electrical Code in the United States. -
Page 35: Operation
8.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 36: Adjustments
9.0 ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise PILOT direction to reduce the gas fl ow. BURNER THERMOPILE Inlet pressure can be checked by turning screw (A) counter- THERMOCOUPLE clockwise until loosened and then placing pressure gauge tubing over the test point. -
Page 37: Flame Adjustment
FLAME ADJUSTMENT Turn clockwise to increase fl ame height FLAME ADJUSTMENT KNOB FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and 3/8” - 1/2” burner fl ames. Compare them to the illustrations provided. If any fl ames appear abnormal call a service person. -
Page 38: Maintenance
10.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. -
Page 39: Glass / Door Replacement
10.2 GLASS / DOOR REPLACEMENT WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION. -
Page 40: Replacements
PROPANE GAS PILOT ASSEMBLY W455-0069 NATURAL GAS PILOT INJECTOR W455-0068 PROPANE GAS PILOT INJECTOR W725-0025 NATURAL GAS VALVE W725-0026 PROPANE VALVE W385-0334 NAPOLEON® LOGO W750-0112 20FT OF WIRE W010-0864 PAN BURNER GL-658 LOG SET W361-0016 GLOWING EMBERS W550-0001 CHARCOAL EMBERS... - Page 41 COMPONENTS REF NO. BGD42CF DESCRIPTION W573-0007 10.3OZ TUBE HIGH TEMP SEALANT W660-0081 MILLIVOLT THERMOSTAT ON/OFF REMOTE THERMOSTATIC REMOTE GZ550-1KT BLOWER KIT B440-KT BLOWER W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE W690-0005 THERMOSTAT, 110 VOLT - FOR USE WITH GA-566 W660-0026 PROGRAMMABLE TIMER GA-566 HOT AIR KIT...
- Page 42 ACCESSORIES REF NO. BGD42CF DESCRIPTION W175-0166 5" COUPLER W175-0002 8" COUPLER W500-0206 TERMINAL EXTENSION PLATE GD-501 HEAT GUARD W585-0096 SOFFIT HEAT SHIELD W010-0067 ASSEMBLY, SUPPORT RING (5/8) W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR W170-0086 VENT PIPE COLLAR W585-0092 VENT PIPE SHIELD W175-0211 CONVERSION KIT - NG TO LP W175-0248...
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Page 43: Trouble Shooting
12.0 TROUBLE SHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. - Page 44 SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. No spark at pilot burner. Check if pilot can be lit by a match. Check that the wire is connected to the push button igniter. Check if the push button igniter needs tightening. Replace the wire if the wire insulation is broken or frayed.
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Page 45: Warranty
NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the fi rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON®... -
Page 46: Service History
14.0 SERVICE HISTORY 43.1 W415-0779 / A / 04.27.10... - Page 47 15.0 NOTES 44.1 W415-0779 / A / 04.27.10...
- Page 48 44.1 W415-0779 / A / 04.27.10...