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CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: ANSI Z21.50 • CSA 2.22 FOR VENTED GAS FIREPLACES.
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
If the information in these instructions
are not followed exactly, a fi re or
explosion may result causing property
f i r e - p a r t s . c o m
damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certifi ed kit is used.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
BGD40GN
NATURAL GAS
BGD40GP
WARNING
!
PROPANE
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
1.28C
W415-1028 / A / 08.13.12
1
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Related Manuals for Napoleon BGD40GN
Summary of Contents for Napoleon BGD40GN
- Page 1 NEVER ALLOW CHILDREN TO TOUCH GLASS. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com $10.00...
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Page 2: Table Of Contents
TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS 2.1.1 PENINSULA 2.1.2 SEE-THRU GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION VENTING VENTING LENGTHS AND COMPONENTS TYPICAL VENT INSTALLATIONS SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION VENT TERMINAL CLEARANCES VENT APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES HORIZONTAL TERMINATION VERTICAL TERMINATION... -
Page 3: Installation Overview
1.0 INSTALLATION OVERVIEW Mantel see “MINIMUM If installed as Peninsula, see MANTEL CLEARANCES” “COUNTER TOP / BAR section. INSTALLATION” section. If installed as Peninsula, see Venting, see “VENTING” ”END DOOR INSTALLATION” section. section. Media, see “GLASS BURNER INSTALLATION” section. Rating plate, see “RATING PLATE INFORMATION”... -
Page 4: Introduction
2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi... -
Page 5: Dimensions
DIMENSIONS 2.1.1 PENINSULA " 5" DIA. 8" DIA. 38" " INLET " " 36" " " " ELECTRICAL " INLET 2.1.2 SEE-THRU " 5" DIA. 8" DIA. f i r e - p a r t s . c o m 38"... -
Page 6: General Instructions
GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE. PROVIDE ADEQUATE VENTILATION. NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48”... -
Page 7: General Information
BGD40 WOLF STEEL LTD. NO. DE SERIE: 24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA W385-0656 For rating plate location, see “INSTALLATION OVERVIEW” section. This illustration is for reference only. Refer to the rating plate on the appliance for accurate information. -
Page 8: Venting
3.0 VENTING WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES. -
Page 9: Venting Lengths And Components
VENTING LENGTHS AND COMPONENTS Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura- Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components. -
Page 10: Typical Vent Installations
TYPICAL VENT INSTALLATIONS 16" MIN f i r e - p a r t s . c o m 40 FT 34" 24" MAX 38" MIN 37 3/4" PLUS RISE* When venting, the horizontal run must be kept to a When terminating vertically, the vertical rise is a maximum of 20 feet. -
Page 11: Special Vent Installations
SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a 12" MIN minimum of 12” above grade. The maximum allowable vent length is 10’ for a fi... -
Page 12: Vent Terminal Clearances
VENT TERMINAL CLEARANCES COVERED BALCONY APPLICATIONS = 3 feet = 2 x ACTUAL feet INSTALLATIONS CANADA U.S.A. 12” 12” Clearance above grade, veranda porch, deck or balcony. f i r e - p a r t s . c o m 12”... -
Page 13: Vent Application Flow Chart
VENT APPLICATION FLOW CHART TOP EXIT Horizontal Termination Vertical Termination Vertical rise is equal Vertical rise is equal Vertical rise is less Vertical rise is less to or greater than to or greater than than horizontal run than horizontal run the horizontal run the horizontal run Horizontal run +... -
Page 14: Horizontal Termination
HORIZONTAL TERMINATION ) < (V See graph to determine the required vertical Simple venting confi guration (only one 45° and 90° rise V for the required horizontal run H elbow) REQUIRED VERTICAL RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H... - Page 15 ) > (V See graph to determine the required vertical Simple venting confi guration (only one 45° and 90° rise V for the required horizontal run H elbow) 147” REQUIRED VERTICAL RISE IN INCHES V 57” 12.5’ HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H...
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Page 16: Vertical Termination
VERTICAL TERMINATION ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V f i r e - p a r t s . - Page 17 ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45°...
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Page 18: Installation
4.0 INSTALLATION WARNING FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC. -
Page 19: Horizontal Installation
4.1.1 HORIZONTAL INSTALLATION WARNING THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP. TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE. This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the fi... -
Page 20: Vertical Installation
4.1.2 VERTICAL INSTALLATION This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order specifi c kits required. A. Determine the air terminal location, cut and frame a square opening as 10 1/2"... -
Page 21: Horizontal Air Terminal Installation
4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION Stretch the inner fl ex pipe to the required #10x2" length needed for the fi nished wall surface. OUTER FLEX SCREWS Apply a heavy bead of high temperature PIPE sealant W573-0007 Mill Pac (not supplied) CAULKING to the inner sleeve of the air terminal. -
Page 22: Vertical Air Terminal Installation
4.2.2 VERTICAL AIR TERMINAL INSTALLATION WARNING MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. -
Page 23: Appliance Vent Connection
4.2.3 APPLIANCE VENT CONNECTION Install the inner fl ex pipe to the appliance. Secure with 3 screws #8 X 1/2” and fl at washers. Seal the joint and screw holes using the high SELF temperature sealant W573-0007 (not supplied). DRILLING SCREWS Install the outer fl... -
Page 24: Framing
5.0 FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH ANY OTHER OUTSIDE WALL OF A HOME. -
Page 25: Minimum Clearance To Combustibles
MINIMUM CLEARANCE TO COMBUSTIBLES Minimum clearance to combustible construction from appliance and vent surfaces: Sides, back, bottom, and top 0" Vent pipe side, bottom and top* 2" Recessed depth (corner installation) 25¼" Ceiling 54" from bottom of appliance. Enclosure 38" from bottom of appliance. * HORIZONTAL VENT SECTIONS: A minimum clearance of 1"... -
Page 26: Minimum Mantel Clearances
MINIMUM MANTEL CLEARANCES WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE CLEARLY MAINTAINED. -
Page 27: Counter Top / Bar Installation
Care should be taken to maintain suffi cient clearance for 2" CLEARANCE TO COMBUSTIBLES the vent installation. A horizontal vent installation requires 20" MINIMUM INSIDE DIMENSION a minimum height of 45" using fl exible vent pipe, to the 7" underside of the enclosure top including the 2" clearance 7"... -
Page 28: Facing
5.4.4 FACING Combustible materials may be installed fl ush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas. DRYWALL DRYWALL It is not necessary to install a hearth extension with this appliance. -
Page 29: Finishing
5.5.4 FINISHING DRYWALL DRYWALL Refer to "FINISHING" section for complete instructions regarding mantel requirements and installations, glass media placement, glass door and upper and lower louvre attachments. 5" MIN 6.0 FINISHING WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. -
Page 30: Heat Shield Stand-Off Removal (See-Thru Installation Only)
HEAT SHIELD STAND-OFF REMOVAL (SEE-THRU INSTALLATION ONLY) When using a non-combustible fi nishing material, the stand-offs may be removed, by removing the set screw in the centre and sliding the stand-offs out of the mounting clips. * The top extension may be removed if non-combustible framing is faced with a non- combustible material placed fl... -
Page 31: Glass Media Installation
GLASS MEDIA INSTALLATION WARNING CLEAN THE GLASS MEDIA PRIOR TO INSTALLATION. BEFORE APPLYING THE CLEANED GLASS, ENSURE THAT IT IS DRY. DO NOT CHANGE OR SUBSTITUTE THE GLASS MEDIA MATERIAL PROVIDED WITH THIS APPLIANCE. IF REPLACING, USE ONLY THE REPLACEMENT GLASS MEDIA AVAILABLE FROM YOUR AUTHORIZED DEALER / DISTRIBUTOR. -
Page 32: Electrical Connection
INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be elec- BLOWER trically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 C in Canada or the ANADIAN ELECTRICAL CODE ANSI/NFPA 70 in the United States. -
Page 33: Hard Wiring Connection
HARD WIRING CONNECTION It is necessary to hard wire this appliance. Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired. This appliance must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996 national electrical code in the United States. -
Page 34: Wiring Diagram
WIRING DIAGRAM WARNING DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH. This appliance comes equipped with a battery back-up. If this backup is used, install 4 AA batteries (not supplied) into the holder and connect to the wire harness. Place near the IPI board. Connect the battery holder to the wire harness before using the appliance. -
Page 35: Operation
9.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED. -
Page 36: Anti-Condensation Switch
ANTI-CONDENSATION SWITCH 1. Connect the anti-condensation switch to the wire harness located in the bottom left corner of your appliance. Refer to the “WIRING DIAGRAM” section of your appliance’s installation instructions. 2. Remove the nut and lock washer from the anti-condensation switch. 3. -
Page 37: Venturi Adjustment
10.1.1 VENTURI ADJUSTMENT This appliance has an air shutter that has been factory set open according to the chart below: VENTURI BURNER Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. -
Page 38: Maintenance
11.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. -
Page 39: Burner Removal
11.2 BURNER REMOVAL Remove upper louvres and release clips to open viewing door. Remove all glass embers from the media tray. (Hint: Use vacuum with a clean bag) BURNER SCREWS (6) Remove 2 screws from each end cover to remove covers. -
Page 40: Replacements
COMPONENTS REF NO. PART NO. DESCRIPTION CHARCOAL EMBERS W562-0009 DOOR GASKET (100") W010-0454 GLASS W/ GASKET W010-2116 ADJUSTABLE FIRESTOP W385-0334 NAPOLEON® LOGO W500-0195 RESTRICTOR PLATE W565-0127 MEDIA SCREEN W710-0048 MEDIA TRAY W200-0359 COVER END N300-0002 GLASS MEDIA W090-0197-BK2GL PORCELAIN PANEL... - Page 41 VENT KITS REF NO. PART NO. DESCRIPTION GD420 (5 FOOT) W010-0772 5" FLEXIBLE ALUMINIUM LINER - (5 FT.) C/W SPACERS W730-0012 8" FLEXIBLE ALUMINIUM LINER - (5FT.) GD430 (10 FOOT) W730-0013 8" FLEXIBLE ALUMINIUM LINER -(10FT.) W010-0773 5" FLEXIBLE ALUMINIUM LINER -(10 FT.) C/W SPACERS W010-0810 WALL SUPPORT ASSEMBLY SEE-THRU COMPONENTS...
- Page 42 ACCESSORIES REF NO. PART NO. DESCRIPTION W660-0081 SWITCH, THERMOSTAT GD-501 HEAT GUARD W573-0007 10.3OZ TUBE HIGH TEMP SEALANT W010-0370 WALL SUPPORT ASSEMBLY GZ550-1KT BLOWER KIT W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE ON/OFF REMOTE THERMOSTATIC REMOTE W175-0166 5"...
- Page 43 ROOF TERMINAL KITS REF NO. PART NO. DESCRIPTION GD410 1/12 TO 7/12 PITCH GD411 8/12 TO 12/12 PITCH GD412 FLAT ROOF W120-0036 VERTICAL CAP W170-0063 STORM COLLAR W010-0453 ROOF SUPPORT W263-0054 ROOF FLASHING W263-0055 W263-0056 TERMINAL KITS REF NO. PART NO. DESCRIPTION GD401 PERISCOPE...
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Page 44: Troubleshooting
13.0 TROUBLESHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. - Page 45 SYMPTOM PROBLEM TEST SOLUTION Carbon is being Air shutter has become Ensure air shutter opening is free of lint or other deposited on blocked. obstructions. glass, logs, Flame is impinging on the Check that the glass, logs, rocks or media are rocks, media glass, logs, rocks, media correctly positioned.
- Page 46 SYMPTOM PROBLEM TEST SOLUTION White / grey fi lm Sulphur from fuel is being Clean the glass, see “CARE OF GLASS” section forms. deposited on glass, logs or DO NOT CLEAN GLASS WHEN HOT. combustion chamber If deposits are not cleaned off regularly, the glass surfaces.
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Page 47: Warranty
All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the fi rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON®... - Page 48 f i r e - p a r t s . c o m W415-1028 / A / 08.13.12...
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