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FOREWORD INDEX ENGINE GROUP FRAME GROUP PART NUMBER INDEX PART NAME INDEX...
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We recommend obtaining such revisions in order to keep • PART NAME INDEX..........61 your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. June 01, 2010 Initial version issue date Honda Motor Co., Ltd. 2010.06.01...
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How to refer to the part information Reference with “Illustrated index” Reference with “Part number index” Reference with “Part name index” 2010.06.01...
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Reference number • Title number marked with the parenthesis or parentheses indicates that it continues from the previous page. Part number Honda color code Description Assemblies • Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their in- dividual parts can also be obtained.)
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When the parts were revised Abbreviations used in the parts catalogue • The following abbreviations are used in the parts name column. Be sure to check the A ... Ampere FR..Front serial number!! A.C..Alternating current IN...Inlet ASSY.
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How to check the part block and serial numbers Engine parts Carburetor Frame parts CARBURETOR parts Part block IDENTIFICATION NUMBER E-2~ E-14 F-1~ CARBURETOR Stamped IDENTIFICATION NUMBER Stamped Stamped Numbers carburetor engine frame needed identification number number number D38VJ9BCA0 Check point FRAME SERIAL NUMBER TYPE...
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Models, parts catalogue codes and applicable serial numbers • Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Parts Applicable Applicable Applicable Engine Model Type catalogue engine frame carburetor type Model Type serial No.
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Fuel hose, general purpose hoses and vinyl hose • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. • When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalog in brackets ( ) underneath the part name.
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Editorial style FLAT RATE SERVICE TIME The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ Flat rate service time (FRT) means the standard time required to installation, adjustment, inspection/measuring, and other work) are service a product, which is listed in this manual to help the dealers listed collectively in the list in the preface, classified according to the...
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• The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda * When FRT is not presented, please calculate wages based on ap- products as the standard.
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Explanation of FRT by using an example Indicating work condition or application condition of the (The example may differ from the actual presented items) service item. Ref. (Relative ref. Number) Indicating work contents that are included in the service L.O.N. F.R.T.
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Indication mark for the listing of service items that continues to the following page Ref. (Relative ref. Number) L.O.N. F.R.T. Description a) Category codes and classification 1111L1 VALVE, INTAKE • • • • • • • • • • • • 4.1 •...
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Major service items without using spare parts (1) Removal/Installation, (2) Adjustment, (3) Inspection/Measurement, (4) Overhaul, (5) Other work E: Engine, T: Transmission, D: Drive system, B: Body and related parts (1) Removal/Installation SPARK ARRESTER-CLEANING 3130A0 Set with the parts configuration in the status of being removed from INCLUDES: Spark arrester-inspection the product.
ENGINE GROUP CYLINDER HEAD CYLINDER BARREL OIL PAN E-11 CRANKSHAFT/PISTON CAMSHAFT RECOIL STARTER E-12 E-14 E-15 FAN COVER CARBURETOR AIR CLEANER 2010.06.01...
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ENGINE GROUP E-16 E-17 E-19 MUFFLER FUEL TANK FLYWHEEL(HRU196K1) E-19-1 E-22 E-28 FLYWHEEL (HRU196M1,HRU216K2/M2) CONTROL LABEL 2010.06.01...
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CYLINDER BARREL Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1131C2 PACKING, OIL PAN ••••••••••••• .INCLUDES: Engine removal and installation .NOTE: HRU196K1 model 1131C2B .For the other model add ••••• .NOTE: HRU196M1 model 1131C2A .For the other add ••••••••••• .NOTE: HRU216 model 2 1101A0 BARREL, CYLINDER •••••••••••••...
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CYLINDER BARREL Ref. (Relative ref. Number) L.O.N. F.R.T. Description .NOTE: HRU196M1 model 1101E6A .For the other add ••••••••••• .NOTE: HRU216 model 19 1101J6 BEARING, CRANKSHAFT :UPPER ••• .INCLUDES: Engine removal and installation .NOTE: HRU196K1 model 1101J6B .For the other model add ••••• .NOTE: HRU196M1 model 1101J6A .For the other add •••••••••••...
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OIL PAN Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1131C1 PAN, OIL ••••••••••••••••••••• .INCLUDES: Engine removal and installation .NOTE: HRU196K1 model 1131C1B .For the other model add ••••• .NOTE: HRU196M1 model 1131C1A .For the other add ••••••••••• .NOTE: HRU216 model (27) 1101B9 EXTENSION, OIL FILLER AND/OR PACKING, OIL FILLER EXTENSION...
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OIL PAN Ref. (Relative ref. Number) L.O.N. F.R.T. Description .INCLUDES: Engine removal and installation 25 1101C3 OIL SEAL, DRIVE SHAFT •••••••• .INCLUDES: Engine removal and installation 26 1101E7 OIL SEAL, CRANKSHAFT :LOWER •• .INCLUDES: Engine removal and installation .NOTE: HRU196K1 model 1101E7B .For the other model add •••••...
E-11 RECOIL STARTER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1121B9 STARTER, RECOIL •••••••••••••• 3 1121B1 REEL, RECOIL STARTER ••••••••• 8 1121B7 SPRING, RECOIL STARTER RETURN 11 1121B3 ROPE, RECOIL STARTER ••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No.
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E-12 FAN COVER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1141G8 COVER, ENGINE COOLING FAN •••• 2 6141A5 COIL, IGNITION(ONE) •••••••••• 3 6141B8 TERMINAL, HIGH TENSION ••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 1 19610-Z1V-000ZA COVER COMP., FAN *R280*....POWER RED...
E-15 AIR CLEANER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 1111K5 TUBE, BREATHER ••••••••••••••• 2 3121B8 ELEMENT, AIR CLEANER ••••••••• 3 3121C1 FILTER, OUTER •••••••••••••••• 4 3121A5 CASE, AIR CLEANER •••••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No.
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E-16 MUFFLER Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 3131A0 ARRESTER KIT, SPARK •••••••••• 2 3131C5 MUFFLER, EXHAUST ••••••••••••• 3 3131D6 PROTECTOR, EXHAUST MUFFLER ••• 4 3131A1 ARRESTER, SPARK •••••••••••••• 3131B4 GASKET, EXHAUST MUFFLER •••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No.
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E-28 LABEL Ref. (Relative ref. Number) L.O.N. F.R.T. Description NO INFORMATION ••••••••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 1 87524-Z1V-000 MARK, FUEL COCK CAUTION ••••• 2010.06.01...
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HANDLE PIPE(HRU196K1) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 4 8101J5 PIPE, HANDLE ••••••••••••••••• 11 8111A4 CABLE, BRAKE ••••••••••••••••• 13 8101B1 LEVER, BRAKE ••••••••••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 1 28475-VA3-S20 GUIDE, ROPE •••••••••••••••••...
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HANDLE PIPE(HRU196K1) Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 22 94050-10080 NUT, FLANGE, 10MM ••••••••••• 23 94101-08800 WASHER, PLAIN, 8MM •••••••••• 24 94251-08400 PIN, LOCK, 8MM •••••••••••••• 2010.06.01...
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TRANSMISSION Ref. (Relative ref. Number) L.O.N. F.R.T. Description .INCLUDES: Engine removal and installation (20,22,42) 2131E6 GEAR, SECOND DRIVEN •••••••••• .INCLUDES: Engine removal and installation 23 2101FJ FORK, DRIVEN SHIFT ••••••••••• .INCLUDES: Engine removal and installation Reqd. QTY Ref. HRU HRU HRU HRU Serial No.
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TRANSMISSION Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 49 91254-VK3-B10 OIL SEAL, 8X14X5 •••••••••••• 50 91255-VK3-B10 OIL SEAL, 15X24X5 ••••••••••• 51 91351-VK3-B10 O-RING, 12.3X1.9 •••••••••••• 52 92101-05020-0H BOLT, HEX., 5X20 •••••••••••• 53 92101-06025-0H BOLT, HEX., 6X25 •••••••••••• 54 94001-05080-0S NUT, HEX., 5MM ••••••••••••••...
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JOINT Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 2131F0 JOINT ASSEMBLY ••••••••••••••• 2 2191A2 BOOT, JOINT •••••••••••••••••• 2131F1 JOINT SUB ASSEMBLY ••••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 1 22100-VA4-803 JOINT ASSY.
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REAR WHEEL(HRU196K1/M1) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 2141G6 SHAFT, AXLE :REAR •••••••••••• 5 7101H3 WHEEL :LEFT REAR ••••••••••••• 7101H4 WHEEL :RIGHT REAR •••••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 1 42310-VL9-B40 SHAFT COMP., RR.
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F-9-1 REAR WHEEL(HRU216K2/M2) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 3 2141BF SHAFT, AXLE(A) :REAR ••••••••• .INCLUDES: Engine removal and installation 9 7101P8 WHEEL(A) :LEFT REAR •••••••••• 7101P9 WHEEL(A) :RIGHT REAR ••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No.
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F-11 FRONT WHEEL(HRU196K1/M1) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 2 2141G4 SHAFT, AXLE :FRONT ••••••••••• 3 7101L7 WHEEL :LEFT FRONT •••••••••••• 7101L8 WHEEL :RIGHT FRONT ••••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 1 42757-VB4-000 BUSH, RR.
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F-11-1 FRONT WHEEL(HRU216K2/M2) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 1 2141G4 SHAFT, AXLE :FRONT ••••••••••• 3 7101L7 WHEEL :LEFT FRONT •••••••••••• 7101L8 WHEEL :RIGHT FRONT ••••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 1 42610-VK3-R40 SHAFT COMP., FR.
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F-17 CUTTER HOUSING (HRU196K1/M1) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 6 415100 HOUSING, CUTTER •••••••••••••• .INCLUDES: Engine removal and installation 12 415160 GUARD, DISCHARGE ••••••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 1 42617-VB4-680 CLIP, FR.
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F-17 CUTTER HOUSING (HRU196K1/M1) Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 21 94102-10800 WASHER, PLAIN, 10MM ••••••••• 22 94540-07010 E-RING, 7MM ••••••••••••••••• 23 95701-08055-08 BOLT, FLANGE, 8X55 •••••••••• 2010.06.01...
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F-17-1 CUTTER HOUSING (HRU216K2/M2) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 11 4151R8 HOUSING, CUTTER(A) ••••••••••• .INCLUDES: Engine removal and installation 21 415160 GUARD, DISCHARGE ••••••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 1 19512-896-000 COLLAR, FAN •••••••••••••••••...
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F-17-1 CUTTER HOUSING (HRU216K2/M2) Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 23 76284-VK3-C20 SPRING, GUARD RETURN •••••••• 24 90013-883-000 BOLT, FLANGE, 6X12(CT200) ••• - 11 11 25 90102-VA5-000 BOLT, ENGINE SETTING •••••••• 26 90125-VA4-800 BOLT, FLANGE, 6X25 ••••••••••...
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F-19 ROTARY BLADE(HRU196K1) Ref. (Relative ref. Number) L.O.N. F.R.T. Description 2161A7 BLADE, ROTARY •••••••••••••••• 4 2161B8 HOLDER, BLADE •••••••••••••••• 5 2161F9 DISC, ROTARY BLADE ••••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 1 06725-VK0-W80 BLADE KIT, ROTARY •••••••••••...
F-20 GRASS BAG Ref. (Relative ref. Number) L.O.N. F.R.T. Description 3 4161A3 FABRIC, GRASS BAG •••••••••••• Reqd. QTY Ref. HRU HRU HRU HRU Serial No. Part No. Description Parts catalogue code 1 76266-VJ9-P80 PLUG, DISCHARGE ••••••••••••• 2 76266-VK0-C80 PLUG, DISCHARGE ••••••••••••• 3 81320-VL9-K40 FABRIC COMP., GRASS BAG •••••...
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PART NO. INDEX Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. 06000 14000 16599-ZG1-M10 34 12 21000 28433-ZH8-801 16617-Z1V-J00 20 13 28441-ZH8-801 06180-ZE6-820 14100-ZE7-000 16854-ZH8-000 21110-VK3-B11...
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PART NO. INDEX Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. 42933-VA3-K80 54315-VA3-J00 40 15 76111-VK0-C80ZA E14 90010-GE0-710 18 11 90343-ZE6-000 42938-VL9-B40 54315-VL9-K40 40 15 76114-VK0-W81 90012-VA4-800...
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PART NO. INDEX Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. 91101-VA4-801 46 16 40 21 91102-VA4-013 55 36 94251-08000 18 18 91103-VA4-003 55 37 94251-08400 37 24...
PART NAME INDEX Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref. [ A ] BOLT, FLANGE, 6X16 •••••••••••• E7 CAM COMP., BRAKE•••••••••••••• C16 CAP ASSY., FUEL TANK•••••••••• C15 ARM, ADJUSTER •••••••••••••••• E14 BOLT, FLANGE, 6X17 •••••••••••• E14 CAP ASSY., NOISE SUPPRESSOR•••...
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PART NAME INDEX Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref. [ O ] PLATE, PUSH ROD GUIDE••••••••• C7 SHAFT COMP., FR. AXLE••••••••• E13 PLATE, R. RR. SHIELD •••••••••• E16 SHAFT COMP., RR. AXLE••••••••• E10 OIL SEAL, 10X17X4 ••••••••••••...
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PART NAME INDEX Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref. [ T ] WASHER, THRUST, 15X40X1.5 ••••• E7 WASHER, THRUST, 25.6MM•••••••• C6 TANK COMP., FUEL ••••••••••••• C15 WASHER, THRUST, 6MM ••••••••••• C4 TIE, CABLE •••••••••••••••••••...
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FOREWORD INDEX ENGINE GROUP FRAME GROUP PART NUMBER INDEX PART NAME INDEX...
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Published by Honda Motor Co., Ltd. Printed in Japan E.2010.06...