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Honeywell DCCC6500 Quick Start Manual
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Honeywell DCCC6500 Quick Start Manual

Honeywell DCCC6500 Quick Start Manual

Dc charge controller for honeywell wind turbine model wt6500
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Download this manual See also: Quick Start Manual
DC CHARGE CONTROLLER
for Honeywell Wind Turbine Model WT6500
Quick Start:
DC CHARGE CONTROLLER
Model #DCCC6500
48VDC
This manual is intended for the use of a licensed contractor. If you are a licensed
and insured contractor who would like to become a WindTronics Authorized
Installer, please download the application from our website www.windtronics.com.

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Summary of Contents for Honeywell DCCC6500

  • Page 1 DC CHARGE CONTROLLER for Honeywell Wind Turbine Model WT6500 Quick Start: DC CHARGE CONTROLLER Model #DCCC6500 48VDC This manual is intended for the use of a licensed contractor. If you are a licensed and insured contractor who would like to become a WindTronics Authorized...

  • Page 2: Important Safety Instructions

    621 Sprucewood Avenue Windsor, Ontario N9C 0B3 Canada Tel: 877-946-3898 Manufacturer reserves the right, without notice or liability, to change design and specifications at any time. Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...

  • Page 3: Site Survey

    Battery enclosure (1) 30 Amp fuse (refer to page 14) (1) 15 Amp fused disconnect (refer to page 14) (1) Battery switch (refer to page 14) Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 4 – Refer to lift point on page 12 Connect – Refer to pages 13-14 for wiring diagrams Commissioning – Refer to page 15 Status LED’s Operation Legend – Refer to page 16 Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 5 Quick Start LEGEND Turbine Tree Battery Box DCCC DC Charge Controller  Prevailing Wind Compass Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...

  • Page 6: Mounting Options

    Whichever mounting option is chosen should be approved by a local Professional Engineer (PE). All of the options listed have been rated by our Professional Engineer and certified for WindTronics. Please refer to the following designs and their included specifications. Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 7 Quick Start Pole Mount Figure 1 Pole Mount Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 8 Flat Washer - 1/2”, Small O.D., 18-8 Stainless Steel Fastenal #70714 Hex Nut - 1/2-13 - 18-8 Stainless Steel See Pole Top Mount Assembly and Installation Instructions for complete details. Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 9 Quick Start Ballast Mount Figure 3 Ballast Mount Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 10 Quick Start ROOFBOX with Extended QUADPOD Mount Figure 4 ROOFBOX with Extended QUADPOD Mount Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 11 5/16”-18 bolts in the black mounting bars on the back of the junction box. The QUADPOD Mount has pre-drilled holes for mounting of the junction box. Mounting hardware is supplied by the Installer. Figure 5 DCCC Junction Box Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 12 It is strongly recommended that a licensed electrician performs all the electrical connections. All electrical systems must be grounded in accordance to your National Electric Code and local standards. Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 13 Quick Start Illustration of Turbine System Connections Figure 7 System Connection Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 14 Quick Start Junction Box Figure 8 Electrical Wiring Diagram Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 15 • 15 Amp fused disconnect • DCCC junction box ON/OFF switch Verify turbine LED on DC Charge Controller is green. Figure 9 Battery Configuration Switches Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 16 Charge over temp – Enclosure > 65°C or Heat Sink > 140°C FOUR RED BLINKS • Charge over current – Charge current > 24 Amps GFI LED • Indicates GFI Fault Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...

  • Page 17: Spare Parts

    Pole Top Mount MPT6500 WindTronics QUADPOD Mount MQP6500 WindTronics QUADPOD Mount - Ballast (for flat roof) MQP6500B WindTronics QUADPOD Mount - Feet (for pitched roof) MQP6500F WindTronics Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11...
  • Page 18 The Honeywell trademark is used under license from Honeywell International Inc. Honeywell International Inc. makes no representation or warranties with respect to this product. WindTronics 621 Sprucewood Avenue Windsor, Ontario N9C 0B3 Canada Tel: 877-946-3898 WT6500-QSDCCC-Rev1.0-28Sep11 www.windtronics.com...