Piston; Cylinder Inspection; Cylinder Reassembly; Cylinder Dimensions - Honda C50 Shop Manual

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-~..
bore,
[
J
is for C50, C50M, 550
-
.
3---41,
3-42)
:-::- rlo
rdvolu
e-+44mm
[39
mm
J
11.750in)
[
1.54in]
+
0
.02
(0.0008
in)
+0
.01
(0.0004 inl
:e~
·ceobl
e limit-+Re
poir
by reho ning
if
over
44.1 (1.74
in)
:i"
der
oversize
:
·a
dord
oversize-+0.25
(0.01 inl
~flinder
barre
l
S·a
ndord
v
alue-+62.65
+
O
(0.0000
in)
(2.47
in)-
0 .1
(0. 004
in)
eo
ssem
bly
Vhen
ossemblying
th
e
cylinder, make
sur
e t
ha
t
he
cylinder gasket and the
two
d
owel
pins
ore
i
ns
oi
led.
Inst
a
ll
the
cylinder.
PISTON
Th
e piston is
mode
fro
m
material
corr esponding
'o
JIS
AC8B
aluminum costing.
Th
is mate
rial
is
light
o d
su itable
for
high
speed, in addition to
having
g
o
od
heat conducting property
to dissipate the
heat
·
rapidly.
Furthermore,
the
coefficient
of heat expansion
is
small thus
minimizing
the warpage
at elevated
tem-
p
erature
and permitting
a-
small
piston
to cylinder
clearance
design.
The
shop~
of t
he
piston is on
ellipti
cal
toper.
The
head
·
of the
pist
on, compa
red
o th
e
skirt,
is
exposed to
higher
temperature and
since the
expansion
is
greater,
it is toperingly
smaller
oword t
he
to
p.
The
tapering of
the
piston
also
ends to lessen
the
p.iston
slop when the throttle is
lightly snapp
ed
without
the engine
being
lo aded.
DE
fAD
21
Figure
3-
40.
Removing cam chain
guide
roll
er
Figure
3-
41.
M easuring
cy
linder inside d iameter
-
- - - -
·
- - - -
...
=
;:
:::2
?------------.-~·~
+
o
(
-o
.-61.65
_
0.1
1.47
-0.
Figure
3-
42.
Cylinder
d
imensi ons
Piston
figure
3-
43.
Piston

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