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Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
Contact Info ... 3 Control Panel Features ... 4 External Features ... 4 Internal Features ... 5 Machine Data Sheet (G0445) ... 6 Machine Data Sheet (G0582) ... 7 Machine Data Sheet (G9962Z) ... 8 Machine Data Sheet (G9962ZX) ... 9 SECTION 1: SAFETY...
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Main Electrical Panel and Controls Parts List ... 67 Belt Oscillation System Diagram ... 68 Belt Oscillation System Parts List ... 69 Label Diagram ... 70 Labels List ... 71 Hardware Recognition Chart ... 72 WARRANTY & RETURNS ... 74 G0445/G0582/G9962Z/9962ZX Wide Belt Sander...
Foreword We are proud to offer the Model G0445/G0582/ G9962Z/9962ZX Wide Belt Sander. This machine is part of the growing Grizzly family of fine wood- working machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer...
A. Control Panel B. Table Height Handwheel C. Emergency Stop Push-Panel D. 4" Dust Collection Ports E. Amperage Load Chart Label Digital Table Height Key Pad G. Conveyor Speed Control H. Air Pressure Regulator Main Wiring Box G0445/G0582/G9962Z/9962ZX Wide Belt Sander...
A. Belt Tension Knob B. Platen Adjustment Lever C. Platen Adjustment Lock Lever D. Lock Post Release Lever E. Tracking Adjustment Knob G0445/G0582/G9962Z/9962ZX Wide Belt Sander Internal Features Figure 5. Inside the right access door. Upper Roller G. Airflow Adjustment Knob H.
Wear protective hair covering to con- tain long hair and wear non-pad footwear. 6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF OPERATING DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery. G0445/G0582/G9962Z/9962ZX Wide Belt Sander OPERATING MACHINERY.
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Follow instructions for lubricating and changing accessories. 16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY. G0445/G0582/G9962Z/9962ZX Wide Belt Sander 17. REMOVE WRENCHES. Make a habit of checking for keys and adjusting wrenches before turn- ing machinery ON.
No list of safety guidelines can be com- plete. Operating this machinery may require additional safety precautions spe- cific to your shop environment. Failure to use reasonable caution while operating this machine could result in serious per- sonal injury. G0445/G0582/G9962Z/9962ZX Wide Belt Sander...
Contact a qualified electrician for safe wiring practices! G0445/G0582/G9962Z/9962ZX Wide Belt Sander Amperage Loads The following list outlines the electrical phase and voltage required to operate the various sander that can models, as well as the amperage draw of their motors.
If you do not have three-phase power available for your wide belt sander, you must install a phase converter such as a Grizzly Phase Converter. Note: When using a phase converter, the power from the manufactured power leg (sometimes called the wild wire) can fluctuate.
Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For optimum performance from...
To install the air line: Connect the hose from your air compressor to the air inlet (Figure 9) on the regulator. -16- G0445/G0582/G9962Z/9962ZX Wide Belt Sander...
For the G0582/G9962Z/ 9962ZX we recommend a minimum of 800CFM at the machine, and for the G0445 we recom- mend a minimum of 1200 CFM at the machine. To hook up a dust collection system:...
Replace the spacer block and tighten down the lock handle bolt. With your hands clear of all moving parts, tension the belt by turning the belt tension knob. G0445/G0582/G9962Z/9962ZX Wide Belt Sander Oscillation Controller (Front)
If the pressure rollers are even, or higher than the sanding roller, the wood WILL be propelled from the sander at a high rate of speed. This situation could cause serious kick-back injury.
To avoid serious personal injury, read and become familiar with the entire instruction manual before using this wide belt sander. Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a dust mask, and hearing protec- tion while sanding with this machine.
10 seconds to toggle the display between metric and standard measurement. Table Start Key: Push to move table to a preset sanding depth. Table Stop Key: Push to stop the table move- ment immediately. Digital Display: Shows final table sanding depth. -22- G0445/G0582/G9962Z/9962ZX Wide Belt Sander...
Keep the amp load in the green range during operation. G0445/G0582/G9962Z/9962ZX Wide Belt Sander NOTICE DO NOT VOID WARRANTY! Keep the amp draw within the GREEN load range shown on the AMP LOAD CHART.
The best belt grit for the final-sanding pass is #180 or finer. Note: The platen scale is broken down in arbi- trary increments. G0445/G0582/G9962Z/9962ZX Wide Belt Sander The platen position allows Height Lever Lock...
“unload” a dirty sanding belt. Regular cleaning greatly increases the lifespan of sanding belts. Check with the current Grizzly catalog or www.grizzly. com for more details. Figure 20. Sanding belt cleaning pad.
100 working hours of operation. We recommend 90 Wt. gear oil. Every 2500 Hours After the first conveyor gear reducer oil change, replace the oil after every 2500 working hours of operation. We recommend 90 Wt. gear oil. G0445/G0582/G9962Z/9962ZX Wide Belt Sander NOTICE...
Dust and Water Traps There are two traps on this wide belt sander. One water trap is attached to the bottom of the air regulator, and the other trap is attached on the air diaphragm assembly. Cleaning is easy, with...
SECTION 7: SERVICE Table Calibration Use the first board fed through the sander to test the accuracy of the digital thickness gauge. To calibrate the digital thickness scale: Using a properly set-up planer, plane a board to uniform thickness. Lower the sander table far enough to place the planed board under the sander roller.
With a fine ruler, measure the thickness of the composite pad only. If one of the pads is below replace both. G0445/G0582/G9962Z/9962ZX Wide Belt Sander To replace the brake pads: DISCONNECT THE SANDER FROM THE POWER SOURCE AND REMOVE AIR...
If the sanding belt makes contact with a limit switch, as shown in Figure 25, the emergency braking system will activate and stop the sander immediately. Limit Switches Sanding Belt Sander Outline (Top View) Figure 25. Improper oscillation. -30- G0445/G0582/G9962Z/9962ZX Wide Belt Sander...
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When correctly timed, the oscillation should take a similar amount of time to oscillate. G0445/G0582/G9962Z/9962ZX Wide Belt Sander —If the oscillation time to the right is 2 sec- onds, but the oscillation time to the left is longer, loosen the oscillation adjustment knob (Figure 28) and move it to the left until proper tracking is achieved.
Tighten the lock nut loosened in Step 1 to secure the knob. -32- Table Parallelism NOTICE The table has been adjusted at the fac- tory and should require no further attention. However, we recommend verifying that it is parallel with the sanding roller. G0445/G0582/G9962Z/9962ZX Wide Belt Sander...
Do the same when adjusting the right elevation screws. Reinstall the chain, tighten the bolts, and test the machine. G0445/G0582/G9962Z/9962ZX Wide Belt Sander Pressure Rollers To adjust the pressure rollers: DISCONNECT THE SANDER FROM THE POWER SOURCE! Plane a 72"...
(Figure 33) to lower the pressure roller until it just touches the board. Note: DO NOT continue to lower the roller beyond that point. Figure 33. Pressure roller adjustment locations for platen and drum type sanders. -34- G0445/G0582/G9962Z/9962ZX Wide Belt Sander...
(Oscillation Timing) G. Speed Control Adjustment Knob (Oscillation Speed) H. Oscillation Controller Air Fork ��������������� G0445/G0582/G9962Z/9962ZX Wide Belt Sander Oscillation Timing Piston and Diaphragm Assy. Oscillation Speed Control Piston K. Belt Tension Control Piston Belt Tension Control Switch M. Emergency Stop Button Switch N.
19. Start the conveyor motor and turn the con- veyor tracking bolts as required until the conveyor belt tracks straight without loading up on one side of the table. G0445/G0582/G9962Z/9962ZX Wide Belt Sander ⁄ " away from the sandpaper, and ⁄...
If the feed belt is tracking to the left side of the table, turn the left adjustment bolt clock- wise. Note: The edge of the feed belt should just touch the guide wheels as shown in Figure G0445/G0582/G9962Z/9962ZX Wide Belt Sander NOTICE...
3. Replace conveyor belt. 1. Clean or repair pressure rollers. For your safety, turn the power switch off and dis- connect the sander from the power source and the air supply before starting the applicable troubleshooting. G0445/G0582/G9962Z/9962ZX Wide Belt Sander...
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3. Brake rotor contaminated with oil. 4. Brake pads worn out. Grinding noise when brak- 1. Brakes severely worn out. ing. G0445/G0582/G9962Z/9962ZX Wide Belt Sander Troubleshooting CORRECTIVE ACTION 1. Clean or replace sanding belt. 1. Replace sanding belt. 1. Replace sanding belt.
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ROTATION -46- 220V Single-Phase AMP METER CURRENT SENSOR CONTACTOR CONTACTOR U1 V1 U2 V2 U3 POWER IN 220V TABLE UP/DOWN MOTOR G0445/G0582/G9962Z/9962ZX Wide Belt Sander EMG BRAKE FUSE FUSE 1 4 1 5 POWER IN 220V CONVEYOR MOTOR ROTATION GROUND...
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Emer gency Brake PCR1 STOP STOP -48- 220V/440V 3-Phase Emergency Stop PCR 2 START START G0445/G0582/G9962Z/9962ZX Wide Belt Sander SANDI NG MOTOR BELT T ABL E L I F T I NG MOTOR & LOWERI NG CONVEYOR MOTOR BELT POWER SOURCE...
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General Electrical Diagram (G9962Z) 220V Single-Phase Fuse 2 2 0 V Fuse Emergenc y Brak e PCR1 STOP STOP G0445/G0582/G9962Z/9962ZX Wide Belt Sander OL 1 OL 3 L S1 Emergenc y Stop L S2 L S3 L S4 PCR2 START...
MOTOR FAN COVER (G9962Z) 3123-2 P9962Z3123-2 MOTOR FAN (G9962Z) 3123 P9962ZX3123 1 HP MOTOR 3-PH (G9962ZX/G0582/G0445) 3123-1 P9962ZX3123-1 MOTOR FAN (G9962ZX/G0582/G0445) G0445/G0582/G9962Z/9962ZX Wide Belt Sander PART # DESCRIPTION 3123-2 P9962ZX3123-2 FAN COVER (G9962ZX/G0582/G0445) 3124 PLW06M LOCK WASHER 10MM 3126 P9962Z3126...
P9962ZX8135 OVRLD RELAY LR3D-216 440V (12-18A SET TO 12.5A) (G0445/G9962ZX/G0582) 8136 P9962ZX8136 OVRLD RELAY LR3D-076 440V (1.6-2.5A SET TO 1.7A) (G0445/G9962ZX/G0582) G0445/G0582/G9962Z/9962ZX Wide Belt Sander PART # DESCRIPTION 8114 P9962ZX8114 OVRLD RELAY LR3D-086 220V (2.5-4A SET TO 3.4A) (G0445/G9962ZX/G0582) 8115...
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
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Do you think your machine represents a good value? Would you recommend Grizzly Industrial to a friend? Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.
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