WaterLogic WL1000GF MAX Manual
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WaterLogic WL1000GF MAX Manual

WaterLogic WL1000GF MAX Manual

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WL1000GF MAX
MANUAL

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Summary of Contents for WaterLogic WL1000GF MAX

  • Page 1 WL1000GF MAX MANUAL...
  • Page 2 Products manufactured and marketed by Waterlogic and its affiliates are protected by patents. Waterlogic reserves the right to change the specifications referred to in this literature at any time, without prior notice. Changes or modifications not expressly approved by Waterlogic could void the warranty and user’s authority to operate the equipment.

  • Page 3: Table Of Contents

    • Draining Procedure .............. 37 • Installation Instructions ............38 TROUBLESHOOTING GUIDE • Fault Codes Troubleshooting ..........41 • Power Troubleshooting ............44 • Dispense Troubleshooting ............ 46 • Hot Water Troubleshooting ..........51 WL1000GF MAX Manual Page 3 Revision 10-7-2017...

  • Page 4: Safety Alert Symbols

    SAFETY PRECAUTIONS Basic safety precautions should be followed, including the following: Ensure all local laws including health and safety guidelines are met when installing Waterlogic Equipment. Only qualified service technicians should attempt installation and service of Waterlogic Equipment. Always read the entire operating instructions before using the appliance and save these instructions for future use.
  • Page 5 TIP HAZARD. Dispenser could tip or fall causing serious injury. Always install unit on a firm, flat, and level surface and secure the WL1000GF MAX Water Treatment System to the base cabinet with the screw provided to lock the components together. Secure unit to cabinet, wall, or floor if needed.

  • Page 6: Features And Benefits

    High Volume Storage and Water Capacity The WL1000GF MAX Water Treatment System unit has 4 litres in Cold Tank and 11.2 in the Cold- Water Reservoir (total of 15 Litres of Ice Cold Water) and 1.6 Litres of Hot Water Capacity.

  • Page 7: Certifications

    Intertek Labs (ETL) Certified the WL1000GF MAX Water Treatment System to ANSI/UL 399 Standard for Drinking Water Coolers. BPA Free - Waterlogic tests for BPA and declares that all of its products are Bisphenol-A FREE and contain no harmful BPA plastics.
  • Page 8 MODEL/PART DESIGNATIONS MODEL BRAND NAME DESCRIPTION PART NUMBER Waterlogic WL1000GF MAX – Cold and Hot F-1010-FS-HC-UT6-CS-WLA WL1000GF MAX GF Max Serial Number Prefix - 19 SPECIFICATIONS ITEM Water Connection ¼” Quick Connect Cold Water Temperature – Factory Set Point 5°C (41°F) Cold Water Temperature (Programmable) 3°...
  • Page 9 96.8-115Ω Heater 500 Watts 2.3 Amps 245-292Ω Compressor 197 Watts 0.9 Amps 6K-7.2KΩ UV Lamp System 8 Watts 0.07 Amps 96.8K-115KΩ Pump 0.5 Watts .004 Amps WL1000GF MAX 705.5 Watts 3.27 Amps TOTAL WL1000GF MAX Manual Page 9 Revision 10-7-2017...

  • Page 10: Operating Instructions

    OPERATING INSTRUCTIONS The above picture shows the Front Water Dispense Buttons for the Waterlogic WL1000GF MAX Water Treatment System. Place appropriate receptacle under the Hot or Cold areas for dispensing water. For Hot Water: 1. Press and hold down the Red Hot Safety Button (LEFT hand side) 2.

  • Page 11: Service Requirements

    WARNING! Read and understand the contents of this manual before attempting to service WL1000GF MAX Water Treatment System. Failure to follow the instructions in this manual could result in death, serious personal injury, or severe property damage. Only trained and qualified technicians should attempt to install, maintain, or service Waterlogic Equipment.
  • Page 12 ALWAYS USE INSTALL KIT. It is required to use an installation kit for the installation of any Waterlogic Water Treatment System. Failure to use an installation kit can result in damage due to excessive pressures over a prolonged period of time. Please check local water bylaws, in some countries an installation kit is a legal requirement.
  • Page 13 MAIN PCB WIRE DRAWING WL1000GF MAX Manual Page 13 Revision 10-7-2017...

  • Page 14: Recommended Spares Holding

    PL-1254 Silicon Seal for Inlet Port to Tanks PU-4109 Replacement parts can be obtained from Waterlogic or an Authorized Waterlogic Dealer. See Parts Layouts, Drawings, and Lists for additional repair parts. Hot Tank Service Hot Tanks (with controls) must be replaced at least every 5 years depending on usage. Descaling Hot Tank may be required on a regular basis depending upon filtration and local water conditions.

  • Page 15: Led Indicator Lights

    LED INDICTATOR LIGHTS WL1000GF MAX is chilling water and the Compressor is ON. WL1000GF Max has detected a leak (Please see fault finding WL1000GF MAX Manual Page 15 Revision 10-7-2017...

  • Page 16: Programming

    PROGRAMMING INSTRUCTIONS PROGRAMMING DPI DIP SET-UP COLD WATER TEMPERATURE Cold Temperature Factory Setting 5°C (41°F) DIP SET-UP HOT WATER TEMPERATURE Hot Temperature Factory Setting 85°C (185°F) WL1000GF MAX Manual Page 16 Revision 10-7-2017...
  • Page 17 DIP SET-UP SLEEP MODE (ENERGY SAVER) When in Sleep Mode when there is no incoming water for more than three hours, the WL1000GF MAX Water Treatment System will go to sleep mode automatically and the Red Sleep LED light is on and the heater is turned OFF.

  • Page 18: Hot Tank Descaling

    4. Remove Reservoir Lid 5. Remove Hot Tank Drain cap on back of unit and allow all water to drain from unit. 6. When unit has finished draining, replace Hot Tank drain cap. WL1000GF MAX Manual Page 18 Revision 10-7-2017...
  • Page 19 REINSTALL ALL PANELS AND COVERS. Always reinstall all panels, protective covers, and fasteners after servicing equipment. Failure to do so could result in severe personal injury and will void the certifications and warranty of the equipment. WL1000GF MAX Manual Page 19 Revision 10-7-2017...
  • Page 20 WL1000GF MAX 1. Remove the gravity faucets from the WL1000GF MAX and separate the body from the head of the faucet by undoing the retaining nut.

  • Page 21: Resetting The Hot Tank Overheat (High Limit Safety)

    Reattach the metal box by depressing the top flap of the metal box so it snaps back into its original position on the Hot Tank. Replace the Access Panel and 4 Philips screws. WL1000GF MAX Manual Page 20 Revision 10-7-2017...
  • Page 22 Hot Tank is empty. Damage could occur within one minute and the overheat (high limit) will require manual reset if heater is turned on with an empty Hot Tank. Verify the cooler is fully operational before installing it at the customers’ site. WL1000GF MAX Manual Page 21 Revision 10-7-2017...
  • Page 23 WL1000GF MAX DRAWINGS AND PARTS LISTS Yellow = Consumables Green = Recommended spare parts WL1000GF MAX Manual Page 22 Revision 10-7-2017...
  • Page 24 WL1000GF MAX DRAWINGS AND PARTS LISTS Wetted Drawing Yellow = Consumables Green = Recommended spare parts WL1000GF MAX Manual Page 23 Revision 10-7-2017...
  • Page 25 10 units purchased Quartz Sleeve for 8W Lamp Recommend stocking 1 each per CT-2002 every 10 units purchased Black O-Ring for Quartz sleeve Recommend stocking 1 each per CT-2006 every 10 units purchased WL1000GF MAX Manual Page 24 Revision 10-7-2017...
  • Page 26 Recommend stocking 2 each per PL-1270-C every 10 units purchased Drip Tray Body Recommend stocking 2 each per PL-1289-B every 10 units purchased Self-Suction Pump CT-0014-L00- Recommend stocking 1 each per every 10 units purchased WL1000GF MAX Manual Page 25 Revision 10-7-2017...
  • Page 27 10 units purchased Hot Safety Push Button Safety PL-1267 Lock Hot Water Safety Lock Spring CST-8327 Faucet Bracket PL-1269 Faucet Push Pin Spring CST-8326 Hot Water Safety Button Pin PL-1266 Faucet Push Pin PL-1268 WL1000GF MAX Manual Page 26 Revision 10-7-2017...
  • Page 28 Water Safety Sticker P/JN LP- 7169 WLCP PN 12-1001. 35.1 Hot Water Safety Sticker LP-7169 Lower Front Insert Panel PL-1149-A Bottom Panel PL-1256 Filter Bracket ST-0145-L00-00 39.1 3” Filter Clip PU-4024 39.2 2” Filter Clip PU-4025 WL1000GF MAX Manual Page 27 Revision 10-7-2017...
  • Page 29 Power Adaptor EL-0126-L00-00 Pump Bracket ST-0173-L00-00 Rail Bracket – Left ST-0171-L00-00 Bottom Base ST-0174-L00-00 Side Panel Bracket ST-8229 Leak Tray PL-0149-L00-00 Level Sensor Bracket ST-8232 Compressor 220-240V 50hz CO-0010-L00- R600a Side Panel ST-8212 WL1000GF MAX Manual Page 28 Revision 10-7-2017...
  • Page 30 PU-4028-A Guest P/N PI1208S JG Stem Elbow Connector 1/4" * PU-4066-A 1/4" - Acetal PI220808S) Reservoir Cover Silicon Seal PU-4099 Reservoir Cover PL-1259 PL-1290 Air Filter Silicon Cap Gasket for Power Socket ST-8052 WL1000GF MAX Manual Page 29 Revision 10-7-2017...
  • Page 31 O.D.1/4"John Guest P/N PE-08- PU-4031-A BI-1000F-B Water Inlet to Port to Tanks PL-1261 Silicon Stopper Cap PU-4117 Blocks Ambient Port 1/2" Pipe White Tubing - John PU-4126-KR Guest PN PE-16-GI-0250F-W 1/2" Elbow fitting (PP0316W) PU-4141-KR WL1000GF MAX Manual Page 30 Revision 10-7-2017...
  • Page 32 Silicon Elbow Tube Pipe 25*40 PU-4110 Silicon Pipe Straight Connector PU-4101 Silicon Pipe 48.5*155 Elbow PU-4112 PU-4064-L00- Silicon Pipe 5/16” JG Equal Tee Connector 1/4" PU-4011-A (PI0208S) Power Cord 220V – 1840 mm EL-5058CN Shown WL1000GF MAX Manual Page 31 Revision 10-7-2017...

  • Page 33: Flow Diagram

    WL1000GF MAX WATER FLOW DIAGRAM Water Inlet Solenoid Valve WL1000GF MAX Manual Page 32 Revision 10-7-2017...
  • Page 34 WL1000GF MAX ELECTRICAL DIAGRAM DANGER! HIGH VOLTAGE ELECTRICAL HAZARD. PCB (Printed Circuit Board) contains High Voltage. Only trained and qualified technicians should attempt live testing. WL1000GF MAX Manual Page 33 Revision 10-7-2017...

  • Page 35: Pre-Delivery Procedures

    • Sanitiser – Aquadosa Or equivalent (5.25% Sodium Hypochlorite) • Unused sponges or paper towels • Dish Soap • Clean water 1. Unpack the Waterlogic WL1000GF MAX Water Treatment System and check exterior for damage. CAUTION! ALWAYS SANITISE THE INTERNAL PLASTIC RESERVOIR, LID AND FLOATS PRIOR TO INSTALLATION.
  • Page 36 CAUTION! FILTER FLUSHES REQUIRED. WL1000GF MAX Water Treatment Systems are not supplied with filters. Filters should be configured to optimize your system. Filters need to be configured and specified to do the job given the local water conditions, usage, maintenance schedule, and placement restrictions.
  • Page 37 Growth and must be flushed upon installation. If you intend to use the Waterlogic Reverse Osmosis System, you must remove the filter plate supplied behind the lower front panel (four screws total). The RO System then mounts on the rails just above the compressor.
  • Page 38 DRAINING INSTRUCTIONS Drain the WL1000GF MAX Water Treatment System for transportation. WARNING! STORE UNIT EMPTY. ALWAYS SANITISE BEFORE REUSE. The unit must be completely drained and sealed before storing to avoid stagnation and reduce microbial growth). Prior to draining the Hot Tank, turn off the Red Heater and Compressor Power Switch O = OFF, and dispense 2 litres of hot water from the machine.
  • Page 39 Pre-installation and sanitization procedures as prescribed in this manual must be performed before installing the WL1000GF MAX Water Treatment System. Always install indoors and place the Waterlogic WL1000GF MAX Water Treatment System on a firm, flat and stable surface. WL1000GF MAX Manual...
  • Page 40 Damage could occur within one minute and the overheat (high limit) will require manual reset if heater is turned on with an empty Hot Tank. 3. Connect the power cord to the back of the Waterlogic WL1000GF MAX Water Treatment System and to a 220-240 Volt supply.
  • Page 41 Never look directly at an operating UV light. Always disconnect before removal. 8. Move the Waterlogic WL1000GF MAX Water Treatment System into its final operating position. Be sure that a minimum of 50mm clearance is maintained around both the sides and the back of the unit.
  • Page 42 The factory Cold Water temperature set point is 5°C (41°C). The Thermistor that controls the refrigeration system is located in the well in the UV Cold tank. Possible Reason Solution Check continuity of thermistor with multimeter. Replace Cold Water Thermistor Thermistor as needed. WL1000GF MAX Manual Page 41 Revision 10-7-2017...
  • Page 43 Reset Filter Life Timer by pressing the Red Reset button located at the back panel on rear of unit for 3 seconds. Unit will alarm 3 times to indicate that Filter Timer has been Filter Life Time programmed reset. has been exceeded. WL1000GF MAX Manual Page 42 Revision 10-7-2017...
  • Page 44 • User Interface Green Power LED flashing, • Pump is Off, • Compressor Off, • UV Lamp and • Ballast are OFF Possible Reason Solution Power Off Machine Pump ran for over 8 hours Power On Machine WL1000GF MAX Manual Page 43 Revision 10-7-2017...

  • Page 45: Power Troubleshooting

    4. Compressor is Not Running 1. No Power Possible Reason Solution Verify the building electrical supply to the WL1000GF MAX Water Treatment System unit is on. Verify the power cord is plugged in. No power supplied Verify the power indicator light is on.
  • Page 46 Replace components(s) as needed. Turn Red Heater and Compressor Power Switch on I = O and retest compressor operation. Check the Cold Water Check continuity of thermistor with multimeter. Replace Thermistor Thermistor as needed. WL1000GF MAX Manual Page 45 Revision 10-7-2017...
  • Page 47 Water Temperature – Factory Set Point 5°C (41°F) (Adjustable 3°- 7° C (37°F - 45°F). Mechanical Water Outlet Check that the mechanical water outlet faucet valve is Faucet Valve operating correctly and that water flows through it. WL1000GF MAX Manual Page 46 Revision 10-7-2017...
  • Page 48 Verify that the water pressure is at the recommended 2.7 to Water pressure 4 Bar for WL1000GF MAX Water Treatment System to operate properly. Check with pressure regulator. Verify that the Reverse Osmosis filters or membrane are not Filter or Membrane blockage blocked.
  • Page 49 Remove the top cover and front panel. Tip the unit slightly tray, causing the leak to drain, dry bottom tray completely. detection to trigger. . Exhausted Filter / Membrane Replace filters / membrane as needed. WL1000GF MAX Manual Page 48 Revision 10-7-2017...
  • Page 50 8. Water Leaks Possible Reason Solution Most leaks will be detected by the internal WL1000GF MAX Water Treatment System leak detection system that will Water Leak trigger or turn off the inlet solenoid valve. Isolate the supply and start normal fault finding procedures.
  • Page 51 DRAINING INSTRUCTIONS Drain the WL1000GF MAX Water Treatment System for transportation. WARNING! STORE UNIT EMPTY. ALWAYS SANITISE BEFORE REUSE. The unit must be completely drained and sealed before storing to avoid stagnation and reduce microbial growth). Prior to draining the Hot Tank, turn off the Red Heater and Compressor Power Switch O = OFF, and dispense 2 litres of hot water from the machine.

  • Page 52: Hot Water Troubleshooting

    Turn Power off; Drain hot tank; Use multi-meter to check heater element for approximately 26 OHM’s resistance. Heating Coil not Working Hot tank must be empty if you are checking for continuity. Replace Hot Tank as necessary. WL1000GF MAX Manual Page 51 Revision 10-7-2017...

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