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SV9401/SV9402/SV9403, SV9501/SV9502/
SV9503, SV9601/SV9602 SmartValve
APPLICATION
The SV9401/SV9402/SV9403, SV9501/SV9502/SV9503,
and SV9601/SV9602 SmartValve™ System Controls
combine gas flow control and electronic intermittent pilot
sequencing functions into a single unit. This product family
offers several different intermittent pilot sequences for a
wide range of applications. See Table 1 for specific
sequences available. The Q3450 or Q3480 Intermittent
Pilot hardware provides the low voltage ignition, flame
sensor, and pilot burner. This system is suitable for
application in a wide range of gas-fired appliances
including furnaces, rooftop furnaces, boilers, unit heaters,
infrared heaters, space heaters, water heaters, decorative
appliances, and commercial cooking units. The specific
application of the SmartValve System is the responsibility
of the appliance manufacturer. See Table 2 for gas
capacity and thread sizes.
Model
SV9401/SV9501/SV9601
SV9402/SV9502/SV9602
SV9403/SV9503
a
All times increase by approximately 20 percent when used at 50 Hz.
b
Pilot flow stops at end of ignition trial unless pilot lights and proves.
®U.S. Registered Trademark
Copyright © 1999 Honeywell Inc. •
Table 1. Ignition Sequence Description.
Type
Continuous Retry
Continuous Retry
Single Trial with
Lockout
• All Rights Reserved
SPECIFICATIONS
WARNING
Fire or Explosion Hazard.
Can cause property damage, severe injury,
or death.
The SV9401/SV9402/SV9403; SV9501/SV9502/
SV9503; SV9601/SV9602 provide direct replace-
ment only. Use the Y8610 to convert standing pilot
systems to electronic ignition systems.
Ignition Sequences:
See Table 1 for available ignition sequences.
Body Pattern:
Straight through. See Table 2 for inlet and outlet specifica-
tions.
Capacity:
See Table 2 for available gas flow capacities.
Table 3 describes the acceptable ambient temperature
range for the SV9X01, SV9X02, and SV9X03
SmartValves.
Prepurge (sec)
Ignition Trial Time
15 or 30
seconds
X-XX UL
SYSTEM CONTROLS
INSTALLATION INSTRUCTIONS
a
b
Auto Reset Time
90 seconds
90 seconds
90 seconds
5 minutes
5 minutes
N/A
69-1004-2

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Summary of Contents for Honeywell SmartValve SV9401

  • Page 1 All times increase by approximately 20 percent when used at 50 Hz. Pilot flow stops at end of ignition trial unless pilot lights and proves. ®U.S. Registered Trademark 69-1004-2 Copyright © 1999 Honeywell Inc. • • All Rights Reserved X-XX UL...
  • Page 2 SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ Table 2. Capacity and Inlet and Outlet Specifications. Size Capacity Inlet x Outlet (at 1 in. wc Minimum Regulated Maximum Regulated Model (in.) pressure drop Capacity Capacity SV9401/SV9402/ 1/2 x 1/2 NPT 85 ft /hr (2.3m /hr) 10 ft /hrb (0.4m...
  • Page 3: Planning The Installation

    Heavy accumulations of dust or grease can cause the These applications require Honeywell Home and Building control to malfunction. Where dust or grease can be a Control Engineering review; contact your Honeywell Sales problem, provide covers for the control to limit contamina- Representative for assistance.
  • Page 4: Installation

    SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ Converting Ignition System Control from INSTALLATION Natural Gas to LP Gas Application (or LP When Installing this Product… Gas to Natural Gas Application) 1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazard- WARNING ous condition.
  • Page 5 SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ Location The SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, and SV9601/SV9602 are mounted in the appliance vestibule on the gas manifold. OTHER SIDE PRESSURE OF CAP REGULATOR IMPORTANT Make sure the mounting location protects the control from dripping water and excessive humidity.
  • Page 6 SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ IGNITION Install Control IMPERFECT SYSTEM THREADS CONTROL 1. This ignition system control can be mounted 0 to 90 degrees in any direction, including vertically, from the upright position of the ignition system control PIPE switch. 2. Mount the control so the gas flow is in the direction THREAD PIPE THE AMOUNT APPLY A MODERATE AMOUNT OF of the arrow on the bottom of the ignition system...
  • Page 7 SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ PRESSURE REGULATOR IGNITER 2. Connect control circuit to the ignition system control ADJUSTMENT (UNDER CONNECTOR using the keyed plug connector. See Fig. 8 through CAP SCREW) INLET IGNITION SYSTEM CONTROL PRESSURE OUTLET TIGHTEN NUT ONE TURN PRESSURE BEYOND FINGER TIGHT TO PILOT...
  • Page 8 SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ FUSE L1(H) TO 115/230 VAC HUMIDIFIER POWER SUPPLY L2(N) ROLL-OUT SV9501/SV9502; SV9601/SV9602 SWITCH 115/230 VAC AIR CLEANER TRANS- FORMER 24 VAC INDUCER MOTOR LIMIT CONTROL NEUTRAL BLWR STARTING PILOT BURNER GROUND (THROUGH PILOT TUBING) PRESSURE SWITCH CIRCULATING ST9120 24 VOLT...
  • Page 9: Startup And Checkout

    SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ COMBUSTION PRESSURE AIR BLOWER SWITCH R8222U RELAY 24V THERMOSTAT SV9502; SV9602 (HOT) CIRCULATOR R8285D CONTROL CENTER PILOT BURNER LIMIT GROUND (THROUGH PILOT TUBING) 24 VOLT ROLL-OUT COMMON SWITCH 24 VOLT POWER SUPPLY. PROVIDE DISCOUNNECT MEANS AND OVERLOAD OUTPUT PROTECTION AS REQUIRED.
  • Page 10 SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ orifice may be partially clogged. Check and repair as Checking Gas Input with Manometer necessary. If the pilot flame is hard and noisy, the inlet gas pressure may be too high. The ignition system control has IMPORTANT a pilot adjustment mechanism to reduce the pilot flow, if 1.
  • Page 11 SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ 5. If the desired outlet pressure or flow rate cannot be Step-Opening (P) Pressure Regulator Models achieved by adjusting the ignition system control, Step-opening models require you to check and adjust the check the ignition system control inlet pressure full-rate pressure first and then check the step pressure.
  • Page 12: Maintenance

    SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ MAINTENANCE CAUTION Electrical Equipment Damage Hazard. Do not apply a jumper across or short the thermo- WARNING stat, 24V hot or 24V common terminal in the Fire or Explosion Hazard. SV9401/SV9402/SV9403, SV9501/SV9502/ Can cause property damage, severe injury, SV9503, or SV9601/SV9602 wiring harness.
  • Page 13 SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ SV9X01/SV9X02/SV9X03 SmartValve™ FAMILY SEQUENCE OF OPERATION START APPLY 24 VAC TO APPLIANCE THERMOSTAT CALLS FOR HEAT FIVE-MINUTE RETRY DELAY PREPURGE/ SYSTEM CHECK PREPURGE (SV9X02 ONLY) • WAIT FOR FLAME SIGNAL TO DISAPPEAR. FLAME SIGNAL DETECTED? • PILOT VALVE/IGNITER REMAIN OFF INTERNAL CHECK OKAY? TRIAL •...
  • Page 14 SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ SV9X01/SV9X02/SV9X03 SmartValve™ TROUBLESHOOTING SEQUENCE INSET A END VIEW OF CONTROL 24 VOLT HARNESS THERMOSTAT NOTE: BEFORE TROUBLESHOOTING, CONNECTOR OR PRESSURE BECOME FAMILIAR WITH THE STARTUP SWITCH START AND CHECKOUT PROCEDURE. ALSO • TURN OFF GAS SUPPLY OUTPUT CHECK PILOT BURNER ELEMENT FOR •...
  • Page 15: Turning Off The Appliance

    SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ STOP: Read the Warnings Above. INSTRUCTIONS TO THE The pilot flame is lit automatically. If the appliance does not HOMEOWNER turn on when the thermostat is set several degrees above room temperature, follow these instructions: 1. Set the thermostat to its lowest setting to reset the WARNING safety control.
  • Page 16 SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™ Home and Building Control Home and Building Control Honeywell Inc. Honeywell Limited-Honeywell Limitée Honeywell Plaza 155 Gordon Baker Road P.O. Box 524 North York, Ontario Minneapolis, MN 55408-0524 M2H 3N7 Printed in U.S.A. on recycled paper containing at least 10% www.honeywell.com...

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