Janome JP-104 Operation Manual

Janome JP-104 Operation Manual

Electro press
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JANOME ELECTRO PRESS
JP-104
JP-1504
JPH-104
JPH-1504
JPU-104
JPU-1504
 
 
 
 
 
 
Operation Manual
"For Qualified Maintenance Persons ONLY"
 
 
 
 
 
 
 
Thank you for purchasing the Electro Press.
*Read this manual thoroughly in order to properly use this machine.
Be sure to read "For Your Safety" before you use the machine. It will
protect you from possible danger during operation.
*After having read this manual, keep it in a handy place so that you or
the operator can refer to it whenever necessary.
 
 
 
 
 
 
 
 
 
 
 
JP-204
JP-3004
JPH-204
JPH-3004
JPU-204
JPU-3004
<Maintenance>
JP-504
JP-5004
JPH-504
JPH-5004
JPU-504
JPU-5004
 
JP-1004
JPH-1004
JPU-1004
JPU-8004
 

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Table of Contents
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Summary of Contents for Janome JP-104

  • Page 1     JANOME ELECTRO PRESS JP-104 JP-204 JP-504 JP-1004 JP-1504 JP-3004 JP-5004 JPH-104 JPH-204 JPH-504 JPH-1004 JPH-1504 JPH-3004 JPH-5004 JPU-104 JPU-204 JPU-504 JPU-1004 JPU-1504 JPU-3004 JPU-5004 JPU-8004             Operation Manual     <Maintenance> “For Qualified Maintenance Persons ONLY”...
  • Page 2: For Your Safety

    FOR YOUR SAFETY   Safety Precautions   The precautions stated in this manual are provided for the customer to make the best use of this product safely, and to provide preventive measures against injury to the customer or damage to property.
  • Page 3   FOR YOUR SAFETY     Warnings      Do not leave the unit plugged in (power cord and connectors) when it is not in   use for long periods of time. Dust can cause fire.   Be sure to shut off the power supply before removing the power cord.   ...
  • Page 4   FOR YOUR SAFETY INSTALLATION   Warnings        Install an interlock as a safeguard that triggers an emergency stop   when it is activated using the I/O-S connector included in the package.         <Example>    ...
  • Page 5   FOR YOUR SAFETY     Warnings      Confirm that the unit is properly grounded.   A power supply earth should be connected complying with Type D grounding.   (under 100 Ω of resistance.)   Insufficient grounding can cause electric shock, fire or malfunction.   ...
  • Page 6   FOR YOUR SAFETY     Warnings        Use the machine in an environment where no electric noise is   present.   Attach an eyebolt and use a crane or other equipment to transport the   machine.   Failure to do so may result in malfunction or defect. ...
  • Page 7   FOR YOUR SAFETY WORKING ENVIRONMENT   Warnings        When you lubricate or inspect the unit, unplug the power cord from   the outlet.   Failure to do so may result in electric shock or injury.   Be sure to shut off the power supply before removing the power cord.   ...
  • Page 8   FOR YOUR SAFETY DURING OPERATION     Warnings      When starting the machine, check that no object will interfere with the   machine’s operation.      Under no circumstances should you go inside the working area or   place your hands or head inside the working area while the machine is  ...
  • Page 9: Preface

                                                                                                  The operation manual for the JANOME Electro Press consists of the following parts. “For Your Safety” is also provided so that the customer can make the best use of this product safely. This section includes preventive measures that can be taken against injury to the customer or damage to property.
  • Page 10: Table Of Contents

      CONTENTS       FOR YOUR SAFETY___________________________________________________________ i PREFACE _________________________________________________________________ viii CONTENTS_________________________________________________________________ ix 1. CHECKING BEFORE ACTIVATION _____________________________________________1 2. TEACHING DATA SAVE/BACKUP ______________________________________________2 3. MAINTENANCE_____________________________________________________________4 3-1 Greasing _______________________________________________________________4 3-2 Full Inspection ___________________________________________________________4 4. ADJUSTMENT______________________________________________________________5 4-1 Adjustable Value List ______________________________________________________5 4-2 Load Calibration__________________________________________________________7 4-2-1 Load Calibration Amount Offset (Zero Reset) Function_________________________8 4-2-2 Load Calibration Function ______________________________________________10...
  • Page 11: Checking Before Activation

      1. CHECKING BEFORE ACTIVATION       Check the following items before you register data or operate the machine.            ■ Obstacles Check that there are no obstacles in or around the Electro Press working area.   ...
  • Page 12: Teaching Data Save/Backup

      2. TEACHING DATA SAVE/BACKUP     [Save] All teaching data is temporarily saved in the Electro Press. However, if the power to the Electro Press is turned OFF, it will disappear. Be sure to save teaching data whenever it is added or modified.
  • Page 13   [Back Up] Back up data in case of accident.  To create backup data, start up the program “JP Designer Limited Edition” included in the Operation Manual CD-ROM. Retrieve data from the machine and save the retrieved data in a file.
  • Page 14: Maintenance

      It is recommended that you inspect the Electro Press every 2 years or 3 million strokes. Janome Sewing Machine Co., Ltd. (Industrial Automation Systems Division) or your dealer can inspect or repair it for you at cost price.   ...
  • Page 15: Adjustment

      4. ADJUSTMENT   4-1 Adjustable Value List   To confirm that values such as the calibration amount are normal, refer to the “Adjustable Value List.” The “Adjustable Value List” may cover up to two pages depending on the setting. Press the [ESC] key to return to the previous page. ...
  • Page 16    Position Offset  This value is added to or subtracted from position values in a program while it is running. It is used to absorb any deviation when the same teaching data is being run on several Electro Presses. It does not change the teaching data itself. The offset setting affects all programs.  ...
  • Page 17: Load Calibration

    If you cannot calibrate the load cell by yourself, Janome Sewing Machine Co., Ltd. (Industrial Automation Systems Division) or your dealer will calibrate your load cell at cost price.
  • Page 18: Load Calibration Amount Offset (Zero Reset) Function

      4-2-1 Load Calibration Amount Offset (Zero Reset) Function   Manually offsets the load amount and the zero reset. When you use this function, be sure not to apply any load to the ram.    ●  Enter teaching mode to set the Load Calibration Amount Offset.   ...
  • Page 19 When you enter a calibration amount, do not enter a number that is too large. If the number entered is too large, it can lead to malfunction of the Electro Press. If any malfunction occurs, contact Janome Sewing Machine Co., Ltd. (Industrial Automation Systems Division) or your dealer. ...
  • Page 20: Load Calibration Function

      4-2-2 Load Calibration Function   <Confirmation of Load Calibration Amount>   Firstly, to confirm the Adjustable Value List is Position Offset 0.000 mm normal, refer to [Adjustable Value List.]  Read Load #1 449 N   Load CalAmnt #1   Read Load #2 938 N Up to seven of these Read Load/ Load...

Table of Contents