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IGBT controlled DC TIG Arc Welding Power
● Thank you for your purchase of Panasonic welding power source.
●Before operating this product, please read the instructions carefully and save this
manual
for future use. First of all, please read "Safety precautions" or "Safety manual".
● SPEC. No.： YC-315TX3HJF
Panasonic Welding Systems (Tangshan) Co., Ltd.
Operating Instructions
Model N o.
YC-315TX
TSM50188-01
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Table of Contents
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Summary of Contents for Panasonic YC-315TX
- Page 1 IGBT controlled DC TIG Arc Welding Power YC-315TX Model N o. ● Thank you for your purchase of Panasonic welding power source. ●Before operating this product, please read the instructions carefully and save this manual for future use. First of all, please read “Safety precautions” or “Safety manual”.
- Page 2 NOTICE: MACHINE EXPORT TO EUROPE This product does not meet the requirements specified in the EC Directives which are the EU safety ordinance. Please bear in mind that this product may not be brought as is into the EU. The same restriction also applies to any country which has signed the EEA accord.
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Page 3: Table Of Contents
Table of Contents SAFETY·············································· I ················ I ARNING SYMBOLS FOR SAFE USAGE ································· II AFETY PRECAUTIONS SUMMARIZE ······································ 1 RATING ············································· 1 ································ 1 PECIFICATIONS TABLE ACCESSORIES ··································· 2 ····························· 2 TANDARD ACCESSORIES ······························ 2 PTIONAL ACCESSORIES PREPARATION ··································· 3 ···········... -
Page 4: Safety
Disclaimer： ◆ Panasonic Welding Systems （Tangshan） Co., Ltd., (hereinafter called “PWST”) and its affiliates (including any subcontractor, sales company or agent) shall not assume or undertake any responsibility or liability of the followings: •Any problem arising out of, or directly or indirectly attributable to,the failure of user to carry out those normal maintenance, normal adjustment and periodical check of this product. -
Page 5: Safety Precautions
Warning symbols for safe usage Safety precautions (10)Perform periodic checks without fail and repair or Welding power source replace any damaged parts before using the power Observe the following instructions to source. prevent the hazard. Ventilation and protective equipment (1)Never use the welding power source for other Oxygen deficit, fume and gas than welding purpose. - Page 6 Warning symbols for safe usage Installing shielding (curtain etc.) performing maintenance work or repair work, provide fence or the like around the welding machine so Arc flash, flying spatter, slugs, and that unauthorized person can not come close noise generated during welding can carelessly.
- Page 7 Warning symbols for safe usage Notice: In order to get better performance and provide proper maintenance, please follow the below instructions: 1 If welding machine is placed on a slope, a countermeasure should be taken to keep it from falling on one side. 2 The degree of protection is IP21S, appropriate coverage is required in case of rain.
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Page 8: Summarize
SUMMARIZE SUMMARIZE YC-315TX3□□□ is a DC TIG welding machine with inverter technology controlled by IGBT. □ Features □ Using PWM controlled technology which offers constant welding current and stable welding arc. □ There is an electric-shock-prevent switch in the printed circuit board, when people welding in the danger of electric shock, please turn it on that would guard the operator against electric shock. -
Page 9: Accessories
Accessories Pulse Width 5~95 Crater control process Three mode(ON,OFF,REPEAT) Outside dimension 327×620×620 Weight N.B. 1)Where upslope and downslope time are to be 0 second, use the slope “ON”／“OFF” Switch mounted in PC board TSMP487□.(The switch is set to “ON” position at shipment.) Ensure correct application of the voltage reducing device by the “ON”/”OFF”... -
Page 10: Preparation
Preparation Preparation Power supply and connecting cable Type YC-315TX3HJF Item Supply voltage phases Three-phase Facility capacity 30 or more Fuse Switch box Earth leakage breaker or capacity Inverter use no-fuse breaker Input cable 6 or more Output cable 35 or more cable 14 or more N.B. -
Page 11: Equipment An Dmaterials
Preparation Equipment and materials required for work Prepare the following equipment and materials for welding. TIG’ welding Torch for TIG welding Products to be purchased separately Welding argon gas Products to be purchased separately Argon gas adjustor (YX-25AJ1) Products to be purchased separately Base metal side cable [Stick welding] Products to be purchased separately Holder for stick welding... -
Page 12: Filler Wire
Preparation Material and thickness are determined by type of base metal and value of welding current respectively. Generally, material of filler wire to be used is the same quality as that of base metal; however, it is important to select it according to the purpose in a specific case such as welding dissimilar metals. Reference for selection of filler wire diameter Welding Current (A) Filler Wire Diameter (mm) -
Page 13: Function
Function Function 1. Power switch Controls input power supply. *If the power switch trips out automatically, do not turn it back on .Contact manufacturer’s agent. 2. Gas check switch Set this switch at “Weld” when performing normal welding ,set it at “Check” when adjusting the flow of argon gas. - Page 14 Function Turns on when duty cycle is excessive or flow for the water cooled torch is insufficient. It is reset when a flow of specified value or more is supplied. Turns on when the temperature of welding power source is too high. 7.
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Page 15: Connetion
Connection Connection （1）TIG welding （2）DC stick welding INPUT POWER BASE METAL... -
Page 16: Operation
Operation Operation Operation at TIG welding (a)Set the welding process switch on the front panel at "TIG welding". (b)Turn on the switch of the switch box. (c)Turn on the power switch on the The power lamp (green) turns on. front panel. Cooling fan rotates. -
Page 17: Maintenance And Checking
Maintenance and Checking Maintenance and Checking Periodic maintenance and checking are recommended for safe use of the welder. The primary switch box (or no-fuse breaker) must be turned off when checking internal or external terminals. Daily check list Take adequate countermeasures or contact dealer if any abnormality is found through the following checks: ①... - Page 18 Maintenance and Checking The following points should be strictly observed in the event any of these tests are carried out in accordance with your company regulation. a. Disconnect cable from distribution box which is connected to three input terminals and short-circuit the three input terminals.
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Page 19: Caution
Caution Caution Operation of power switch (on the front panel of machine) ① When the power switch trips out, it must not be turned on again. Contact manufacturer's agent. If the power switch is turned on again without removing the cause, it may result in burn-out of the machine. ②... -
Page 20: Fprecautions For Filter
Precautions for filter Because of freezing, the flow switch may be broken in winter. Therefore, Disconnect torch water hose from the power supply or keep water flowing at very low pressure. Precautions for filter By means of setting the attached filter to the water inlet on the rear side of the welding machine, you can prevent the inside of the water flow switch and the water conduct of torch from accumulating dust or fur. -
Page 21: Troubleshooting
Troubleshooting Troubleshooting Abnormality Checking Point Contact manufacturer's agent because circuit components may Power switch (MCB) has tripped out. be broken. Power lamp does not turn on if power Power supply is not connected. switch is turned on. Fuse in switch box is blown. Also, cooling fan does not rotate. - Page 22 Troubleshooting Abnormality Checking point Polarity is not suitable. Connection of input and output terminals is ineffective. Welding current for tungsten electrode is too small compared Arc is unstable or result of welding is with current suitable for the diameter of electrode. not good.
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Page 23: Tcircuit Diagram
/ Circuit diagram Circuit diagram... -
Page 24: Parts List
Parts list Parts list Mark Name Code Q’ty Power switch NDM1-63C50/3 LED (Power) DB-400G LED (Temperature& Cooling water warning) DB-400Y DB-400Y LED (Input current warning) Digital meter XL5135V-3TR Potentiometer (Arc force current adjustor) RK11K114F25C0B103 Potentiometer(Initial current) RK11K114F25C0B103 Potentiometer(Welding current) RK11K114F25C0B103 RK11K114F25C0B103 Potentiometer(Crater current) Potentiometer(Pulse current) - Page 25 Parts list Switch (Torch) SLE6A2 Switch (Gas) SLE6A2 Pc board (Control) TSMPA178-□ Pc board (Adjustor) TSMP447□ Pc board (Driver) TSM9515□ Pc board (HF generator) TSM9494□...
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Page 26: Outline Drawing
Outline drawing Outline drawing... - Page 27 Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord. Panasonic Welding Systems (Tangshan) Co., Ltd. Add：No.9 Qingnan Road, New & Hi-Tech Development Zone, Tangshan,Hebei, China Post Code：063020 Tel：400-612-5816...