Related Manuals for Bosch Rexroth IndraControl VAU01.1S
Summary of Contents for Bosch Rexroth IndraControl VAU01.1S
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- Page 2 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Title Rexroth IndraControl VAU01.1S UPS with RS232 interface Type of Documentation Project Planning Manual Document Typecode DOK-SUPPL*-VAU*01.1S**-PR02-EN-P Internal File Reference RS-016b98e504955e880a6846a0012f4781-1-en-US-3 Purpose of Documentation This documentation describes the uninterruptible power supply VAU 01.1S with serial interface.
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Page 3: Table Of Contents
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG I/II and Controls Table of Contents Table of Contents Page System Presentation...................... 1 Short Description of the UPS........................1 Software..............................2 Further Documentation........................... 2 Important Instructions on Use ..................3 Appropriate Use ............................. - Page 4 II/II Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Table of Contents Page 5.2.2 Mounting............................17 5.2.3 Dismounting............................18 Interfaces, Display and Operating Components............19 Connector Panel........................... 19 6.1.1 General Information........................... 19 6.1.2 Overview of the Connections......................
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Page 5: System Presentation
● Integrated burst and surge protection for the connected device. Bosch Rexroth delivers also a 230 V version of the UPS for different control cabinet PCs. This UPS version is not described in this docu‐ ment, but it is described in the documentation of the respective... -
Page 6: Software
2/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls System Presentation Fig.1-1: View: UPS with serial interface RS232 Software The communication between UPS and connected control cabinet PC occurs via the serial interface (XCOM1). Therefore, the UPS software has to be in‐... -
Page 7: Important Instructions On Use
Rexroth is not paying any compensation. The user is responsible for any risks resulting from inappropriate use of the products. Before using Bosch Rexroth products, the following requirements must be met to ensure appropriate use of the products: ●... - Page 8 (for example, operation under water, under extreme tem‐ perature fluctuations or extreme maximum temperatures is not allowed). ● Bosch Rexroth has not explicitly released the intended applications. Please also note the general statements in the general safety-related guidelines.
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Page 9: Safety Instructions For Electric Drives And Controls
If you do not have the user documentation for the device, contact your responsible Bosch Rexroth sales representative. Ask for these documents to be sent im‐ mediately to the person or persons responsible for the safe operation of the device. -
Page 10: General
Risk of injury by improper handling of batteries! CAUTION General ● Bosch Rexroth AG is not liable for damages resulting from failure to ob‐ serve the warnings provided in this documentation. ● Read the operating, maintenance and safety instructions in your language before commissioning the machine. -
Page 11: Protection Against Contact With Electric Parts
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 7/43 and Controls Safety Instructions for Electric Drives and Controls safety regulations, to ground them and to mark them according to the requirements of safe work practices. They must have adequate safe‐... - Page 12 8/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls High electrical voltage! Danger to life, electric shock and severe bodily injury! ● Only those trained and qualified to work with or on electrical equipment DANGER are permitted to operate, maintain and repair this equipment.
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Page 13: Protection Against Electric Shock (Pelv) By Protective Extra-Low Voltage
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 9/43 and Controls Safety Instructions for Electric Drives and Controls Protection Against Electric Shock (PELV) by Protective Extra- Low Voltage All connections and terminals on Rexroth products with voltages of 5 to 50 volt... - Page 14 10/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! To avoid accidents, bodily harm and/or material damage: DANGER ●...
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Page 15: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 11/43 and Controls Safety Instructions for Electric Drives and Controls Protection Against Magnetic and Electromagnetic Fields Dur‐ ing Operation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids. -
Page 16: Battery Safety
12/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls 3.11 Battery Safety Batteries consist of active chemicals enclosed in a solid housing. Therefore, improper handling can cause injury or material damage. -
Page 17: Technical Data
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 13/43 and Controls Technical Data Technical Data Degree of Protection and Weight Degree of protection IP 20 Weight 3.5 kg Fig.4-1: Degree of protection and weight Input and Output Voltage 4.2.1... -
Page 18: Ambient Conditions
14/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Technical Data Ambient Conditions In operation Storage/transport Surrounding air +5 to +45 °C -20 °C to +60 °C temperature Max. tempera‐ Temporal temperature changes... -
Page 19: Ce Marking
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 15/43 and Controls Technical Data Standard Meaning EN 60 068-2-27 Shock test EN 60 721-3-1 and Climatic class EN 60 721-3-3 Fig.4-5: Angewandte Normen 4.4.2 CE Marking... -
Page 20: Compatibility Test
16/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Technical Data ● UL508 (Industrial Control Equipment) and ● C22.2 no. 142-M1987 (CSA) UL file no. E210730 But there can be combination or extension stages with limited or missing cer‐... -
Page 21: Dimensions
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 17/43 and Controls Dimensions Dimensions Housing Dimensions The UPS has the following dimensions: Width 123 mm Height 145 mm Depth (without plug) 128 mm Fig.5-1: Dimensions of the UPS Installation 5.2.1... -
Page 22: Dismounting
18/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Dimensions Determine the distance of the mounting holes according to EN 60715; appendix On both sides of the UPS end clamps have to be mounted on the top-hat rail to prevent lateral moving of the UPS during vibration. -
Page 23: Interfaces, Display And Operating Components
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 19/43 and Controls Interfaces, Display and Operating Components Interfaces, Display and Operating Components Connector Panel 6.1.1 General Information The terminals for the voltage connection, the voltage output and the serial in‐... -
Page 24: Overview Of The Connections
20/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Interfaces, Display and Operating Components 6.1.2 Overview of the Connections Designa‐ Connection type Connector type (in‐ Mating connector or cable tion at the tegrated) - Page 25 Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 21/43 and Controls Interfaces, Display and Operating Components High electrical voltage due to wrong connections! Danger to life, risk of injury by electric shock! Do ensure that the overvoltage categories are observed.
- Page 26 22/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Interfaces, Display and Operating Components Fig.6-5: Wiring of the 24 VDC power connection to the UPS at 230 V . Voltage supply of the 24 V power supply unit...
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Page 27: Wiring Of The Ups, Cable Lengths And Cable Cross-Sections
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 23/43 and Controls Interfaces, Display and Operating Components 6.2.3 Wiring of the UPS, cable lengths and cable cross-sections X1S1 X1S2 X1S1 (X10) +24 V power supply unit... -
Page 28: Description Of The Com Interface
24/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Interfaces, Display and Operating Components Fig.6-8: Assignment of the serial interface XCOM1 D-Sub male connector, 9-pin Type: RS232 Cable length: 20 m max. Cable type: Shielded, cross-section min. -
Page 29: Operating Display And Error Display
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 25/43 and Controls Interfaces, Display and Operating Components DSR / UPS ⇒ PC Battery OK HIGH LEVEL The DSR signal indicates, if the BATTERY is charged or discharged. If (+5 V) the battery is discharged or defective, the red LED "Battery Low"... -
Page 30: Fuses F1
26/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Interfaces, Display and Operating Components Display Designa‐ Meaning Measure tion Batt. LED green Battery is charged Guaranteed UPS bridging time cannot be charg. kept... -
Page 31: Timing With Regard To The Position Of Rotary Switch S1
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 27/43 and Controls Interfaces, Display and Operating Components Switch position UPS operation for Remark 5 seconds ① 1 minute ① 2 minutes ① 3 minutes ① 5 seconds ②... - Page 32 28/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Interfaces, Display and Operating Components +24 V In < 120 sec. UPS operation +24 V Out < 120 sec. Fig.6-17: Timing Switch position S1...
- Page 33 Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 29/43 and Controls Interfaces, Display and Operating Components Switch position S1 Time t 5 seconds 1 minute 2 minutes 3 minutes Fig.6-22: Activation of the supply voltage during UPS operation...
- Page 34 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls...
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Page 35: Maintenance And Installation
Maintenance work in the device is only permissible by skilled staff! If hardware or software components have to be exchanged, please contact the Bosch Rexroth Service or ensure that only skilled staff changes the respective CAUTION components. - Page 36 32/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Maintenance and Installation ① Screw for opening the UPS Fig.7-1: M5 screw for opening the UPS The rechargeable battery is attached at the cover. Therefore open the cover carefully and loosen the connector, to which the battery is connec‐...
- Page 37 Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 33/43 and Controls Maintenance and Installation ① Connectors at the UPS Fig.7-3: Opened cover at the UPS Remove the battery from the cover by loosening the four M3 screws, see...
- Page 38 Fix the new battery. Observe that you install only a battery permitted by Bosch Rexroth, e. g. the battery AKKU24V/2,5Ah with the following Bosch Rexroth parts number: 1070923287. The mounting torque is 6.2 lbf in (0.7 Nm) for the four original M3 screws from fig.
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Page 39: Ups Storage
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 35/43 and Controls Maintenance and Installation On the front panel observe the "Batt. Charg." display: ● Batt. Charg.-LED on: Battery is charged. The lit LED indicates that the battery is nearly completely charged. - Page 40 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls...
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Page 41: Ordering Information
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 37/43 and Controls Ordering Information Ordering Information Type Designation Code The UPS has the following features according to the type code illustrated below: Fig.8-1: Type code for the UPS This documentation describes only the 24 V variant of the UPS VAU01.1U-024-024-240-NN . -
Page 42: Accessories
38/43 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls Ordering Information Accessories Ordering designation Parts number Description AKKU 24V/2,5Ah 1070923287 Battery RKB0019/000,5 R911171165 USB connecting cable, (*******-*******-*******) length: 0.5 m RKB0019/001,0 R911171166 USB connecting cable,... -
Page 43: Environmental Protection And Disposal
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 39/43 and Controls Environmental Protection and Disposal Environmental Protection and Disposal Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environment- friendly alternatives. - Page 44 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls...
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Page 45: Service And Support
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 41/43 and Controls Service and Support Service and Support Our service helpdesk at out headquarters in Lohr, Germany, will assist you with all kinds of enquiries. Out of helpdesk hours please contact our German service department directly. - Page 46 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls...
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Page 47: Index
Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG 43/43 and Controls Index Index Output voltage 13 Accessories 38 Air pressure 14 Ambient conditions 14 Packaging 39 Appropriate use, 3 Production processes 39 Use 3 Prohibited substances 39... - Page 48 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU01.1S | Project Planning Manual and Controls...
- Page 49 Project Planning Manual | Rexroth IndraControl VAU01.1S Electric Drives | Bosch Rexroth AG and Controls Notes...
- Page 50 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911313033 DOK-SUPPL*-VAU*01.1S**-PR02-EN-P...