Related Manuals for Bosch Rexroth IndraControl VAU 01.1 Series
Summary of Contents for Bosch Rexroth IndraControl VAU 01.1 Series
- Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl R911336867 Edition 02 VAU 01.1 UPS with Communication Interface Operating Instructions...
- Page 2 © Bosch Rexroth AG 2014 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro- duced or given to third parties without its consent.
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Page 3: Table Of Contents
VAU 01.1 Bosch Rexroth AG Table of Contents Table of Contents Page About this Documentation..............1 Product Identification and Scope of Delivery........4 Product Identification................4 Scope of Delivery................... 5 Using the Safety Instructions..............5 Safety Instructions – Structure.............. 5 Explaining Signal Words and Safety Alert Symbol......... - Page 4 Bosch Rexroth AG VAU 01.1 Table of Contents Page Interfaces..................... 16 Connector Panel.................. 16 24 V Voltage Connection..............17 VAU 01.1S and VAU 01.1Z – Serial Interface XCOM1......18 9.3.1 General Information................18 Assembly, Disassembly and Electrical Installation......18 10.1 Installation Notes.................
- Page 5 VAU 01.1 Bosch Rexroth AG Table of Contents Page 14.2 Regular Maintenance Tasks..............39 14.3 VAU 01.1U and VAU 01.1S – Exchanging the Battery......39 14.4 VAU 01.1U and VAU 01.1S – Storage........... 44 Ordering Information................45 15.1 Accessories and Spare Parts............... 45 15.2...
- Page 6 Bosch Rexroth AG VAU 01.1 DOK-SUPPL*-VAU*01.1X**-IT02-EN-P...
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Page 7: About This Documentation
VAU 01.1 Bosch Rexroth AG About this Documentation 1 About this Documentation Overview – target groups and product phases The activities, product phases and target groups that refer to the present docu- mentation are marked in red color in the following figure. - Page 8 Bosch Rexroth AG VAU 01.1 About this Documentation VAU 01.1U (UPS with USB interface and integrated battery, type designation ● code VAU01.1U-024-024-240-NN, parts number R911171024) VAU 01.1U (UPS with RS232 interface and integrated battery, type designa- ● tion code VAU01.1S-024-024-240-NN, parts number R911307090) VAU 01.1Z (UPS with RS232 interface and integrated 24 V power supply unit,...
- Page 9 VAU 01.1 Bosch Rexroth AG About this Documentation VAU 01.1S: Title Part number and document type Rexroth IndraControl R911305199 VPP 21.1 Project Planning Manual Panel PC Rexroth IndraControl R911323258 VPP 21.2 Project Planning Manual Panel PC Rexroth IndraControl R911310079 VSB 40.1...
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Page 10: Product Identification And Scope Of Delivery
Please email your feedback on the documentations to Feed- back.Documentation@boschrexroth.de. Directly insert comments in the elec- tronic PDF document and send the PDF file to Bosch Rexroth. 2 Product Identification and Scope of Delivery 2.1 Product Identification The type plate is located on the upper side of the device. -
Page 11: Scope Of Delivery
VAU 01.1 Bosch Rexroth AG Using the Safety Instructions 11 Date of manufacture (yyWww) 14 Test marking 12 Serial number as barcode 15 Company address 13 Serial number Fig. 2-1: Type plate, example 2.2 Scope of Delivery ● Safety instructions ●... -
Page 12: Symbols Used
3.3 Symbols Used Notes are displayed as follows: This is a note. Tips are displayed as follows: This is a tip. 4 Intended Use The Bosch Rexroth VAU 01.1U, VAU 01.1S and VAU 01.1Z are Uninterruptible Power Supplies (UPS). 6/53 DOK-SUPPL*-VAU*01.1X**-IT02-EN-P... -
Page 13: Spare Parts, Accessories And Wear Parts
VAU 01.1 Bosch Rexroth AG Spare Parts, Accessories and Wear Parts Danger of destruction of the device if not ex- NOTICE pressly stated accessories, mounting parts and other components, cables, lines, software and firmware are used. The UPS may be used only as intended and with the accessories, mounting parts and other components specified in this documentation. -
Page 14: Usb Cable With Increased Noise Immunity For Vau 01.1U
Bosch Rexroth AG VAU 01.1 Spare Parts, Accessories and Wear Parts 5.2 USB Cable with Increased Noise Immunity for VAU 01.1U If the UPS is used in noisy environment, mal- NOTICE functions are possible. Use only USB cables with high noise immunity for the connection between con- trol cabinet PC and uninterruptible power supply (VAU 01.1 U) with communica-... -
Page 15: Ambient Conditions
VAU 01.1 Bosch Rexroth AG Technical Data 6 Ambient Conditions In operation Storage and transport Ambient temperature +5 ℃ to +45 ℃ -20 ℃ to +60 ℃ Maximum temperature gradi- Temporal temperature changes up Temporal temperature changes up to 3 ℃ per minute to 3 ℃... -
Page 16: Input And Output Voltage
Bosch Rexroth AG VAU 01.1 Technical Data 7.1.2 Input and Output Voltage Input voltage VAU 01.1U Nominal input voltage DC 24 V (use a 24 V power supply unit according to DIN EN 60742, classification VDE 0551, for ex- ample the power supply unit VAP01.1H-... -
Page 17: Vau 01.1Z
VAU 01.1 Bosch Rexroth AG Technical Data Output voltage Nominal output voltage DC 24 V (use a 24 V power supply unit according to DIN EN 60742, classification VDE 0551, for ex- ample the power supply unit VAP01.1H- W23-024-010-NN, part number R911171065) -
Page 18: Input And Output Voltage
Bosch Rexroth AG VAU 01.1 Technical Data 7.2.2 Input and Output Voltage +24V input voltage Nominal input voltage DC 24 V (use a 24 V power supply unit according to DIN EN 60742, classification VDE 0551, for ex- ample the power supply unit VAP01.1H-... -
Page 19: Standards
VAU 01.1 Bosch Rexroth AG Standards Max. output power 60 W Short-circuit protection Tab. 7-8: Output voltage 24 V Overheating and possible damage to the UPS if NOTICE the max. power consumption is exceeded. The max. power consumption of the connected panel PC must not exceed the max. - Page 20 Bosch Rexroth AG VAU 01.1 Standards Standard Meaning EN 60 529 Degrees of protection (including housings and installation compart- ments) EN 60,068-2-6 Vibration test EN 60068-2-27 Shock test EN 60721-3-3 Classification of ambient conditions EN 60721-3-2 Classification of ambient conditions...
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Page 21: Ce Marking
VAU 01.1 Bosch Rexroth AG Standards 8.3 CE Marking 8.3.1 Declaration of Conformity The electronic products that are described in the present instructions, comply with the requirements and the target of the following EU directive and with the following harmonized European standards:... -
Page 22: Interfaces
Bosch Rexroth AG VAU 01.1 Interfaces Loss of UL/CSA conformity due to modifications to the device. The UL and CSA marking is only valid for the device in its delivery status. After modifying the device, the UL and CSA conformity is to be verified. -
Page 23: Voltage Connection
VAU 01.1 Bosch Rexroth AG Interfaces Designation at the Connection type Connector type (in- Mating connector or cable (from housing tegrated) outside) X1S1 Voltage supply DC 24 V Phoenix connector Phoenix female connector termi- terminal, nal, PC4/2-St-/-7.62, 2-pin PC4/2-G-7.62, 2-... -
Page 24: Vau 01.1S And Vau 01.1Z - Serial Interface Xcom1
Bosch Rexroth AG VAU 01.1 Assembly, Disassembly and Electrical Installation + 24 V Fig. 9-2: Connection of the voltage supply and 24 V output voltage at the connector 9.3 VAU 01.1S and VAU 01.1Z – Serial Interface XCOM1 9.3.1 General Information... -
Page 25: Housing Dimensions
VAU 01.1 Bosch Rexroth AG Assembly, Disassembly and Electrical Installation VAU 01.1U/VAU 01.1S VAU 01.1Z Fig. 10-1: Mounting rail holders on the rear panel of the UPS The LED displays have to be visible ● Provide the following minimum distances for sufficient cooling and cable ●... -
Page 26: Mounting
Bosch Rexroth AG VAU 01.1 Assembly, Disassembly and Electrical Installation 10.3 Mounting Mounting the UPS on the mounting rail Possible personal injury and material damage CAUTION due to a UPS that loosens from the mounting rail caused by insufficient fastening. -
Page 27: Disassembly
VAU 01.1 Bosch Rexroth AG Assembly, Disassembly and Electrical Installation ① End clamps on the mounting rail Fig. 10-2: End clamps Fixing the cables Unfixed cables are not permitted. Therefore an appropriate fixing (e. g. installa- tion in a cable channel) and a strain relief of the cables is required. -
Page 28: Electrical Wiring
10.5.1 Connecting the DC 24 V to UPS and Panel PC or Control Cabinet External power supply unit A 24 V voltage supply supplies the UPS. Use the Bosch Rexroth power supply unit VAP01.1H-W23-024-010-NN (see chap- ter 5.1 "External 24 V Power Supply Unit" on page 7). - Page 29 VAU 01.1 Bosch Rexroth AG Assembly, Disassembly and Electrical Installation Wiring of the UPS, cable lengths and cable cross-sections Destruction of screw terminals, insufficient con- NOTICE tact and loss of UL certification if no copper wire is used and/or wrong tightening torque.
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Page 30: Vau 01.1Z - Connecting The 115/230 Vac Voltage Supply
Bosch Rexroth AG VAU 01.1 Assembly, Disassembly and Electrical Installation Connection Length Cross-section Power supply unit and UPS Maximum 2 m Min. 5.0 mm (AWG10) ① UPS and PC ② Maximum 2 m Min. 2.5 mm (AWG13) ①, ② see fig. - Page 31 VAU 01.1 Bosch Rexroth AG Assembly, Disassembly and Electrical Installation supply voltage 400 VAC 230 VAC +24 V Out 1 control cabinet 1 control cabinet 2 IPC (VPP 21) 1 Dezentrale USV D-USV control cabinet 3 IPC (VPP 21) 2...
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Page 32: Vau 01.1U - Connecting The Panel Pc Or Control Cabinet Pc To Xusb In
Bosch Rexroth AG VAU 01.1 Assembly, Disassembly and Electrical Installation 10.5.3 VAU 01.1U – Connecting the Panel PC or Control Cabinet PC to XUSB In General Information While connecting a UPS to a USB interface at a PC, the information on the exis- tence and the state of the UPS are communicated to the PC via a USB connec- tion. -
Page 33: Vau 01.1S And Vau 01.1Z - Connecting The Panel Pc Or Control Cabinet Pc To Xcom1
VAU 01.1 Bosch Rexroth AG Assembly, Disassembly and Electrical Installation Connecting the USB cable 1. At first, attach the shield connector of the USB cable to the functional earth ground connection of the UPS (see ② in the following figure) with a tightening torque of 24.8 lbf in (2.8 Nm). - Page 34 Bosch Rexroth AG VAU 01.1 Assembly, Disassembly and Electrical Installation RS232 cable Permitted cable lengths Up to 20 m (maximum length) Cable type Shielded, cross-section min. 0.08 mm (AWG28) Tab. 10-7: RS232 cable, requirements Malfunctions Malfunctions due to insufficient shielding!
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Page 35: Overall Connection Scheme
VAU 01.1 Bosch Rexroth AG Assembly, Disassembly and Electrical Installation 10.6 Overall Connection Scheme VAU 01.1U USB cable USB connector USB connector Type A Type B 230V~ X1S1 Ext. power supply 230V X1S (X10) X1S2 Panel or control cabinet PC Fig. -
Page 36: Commissioning
Bosch Rexroth AG VAU 01.1 Commissioning VAU 01.1S RS232 cable Com port XCOM1 230V~ 24 V 24 V X1S1 Ext. power supply 24 V 230V X1S (X10) X1S2 Panel or control cabinet PC Fig. 10-9: Total connection scheme with power supply unit, UPS and panel PC or control cabinet PC VAU 01.1Z... - Page 37 VAU 01.1 Bosch Rexroth AG Commissioning The UPS NT Control software and the settings of the UPS times and delay times (rotary switch S1), which might have to be adjusted, are described in the docu- mentation of the panel PCs or control cabinet PCs (see section "Further docu- ments"...
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Page 38: Device Description
Bosch Rexroth AG VAU 01.1 Device Description Important: The set time has to be greater than the time the PC requires for a controlled shut down. A sufficient time reserve has to be taken into consider- ation. The checkbox "Enable Shutdown on COM fail" must not be activated in the UPS software (UPS NT Control Software) running on the IPC. -
Page 39: Software
VAU 01.1 Bosch Rexroth AG Device Description VAU 01.1S VAU 01.1Z VAU 01.1U Fig. 12-1: Front view VAU 01.1U, VAU 01.1S and VAU 01.1Z 12.2 Software As the communication between UPS and connected panel PC or control cabinet PC occurs via a USB or RS232 interface, the UPS software "UPS-NT-Control- Software"... -
Page 40: Operating And Error Display
X1S1. UPS OK LED lights green Normal operation LED is off Internal voltages missing For further information, please contact the Bosch Rexroth Serv- ice, see chapter 17 "Service and Support" on page 47 PC OK VAU 01.1U: LED Normal operation... -
Page 41: Fuse F1
VAU 01.1 Bosch Rexroth AG Device Description Designation Meaning Measure Batt. LED lights green Battery is charged. Guaranteed UPS Wait until the battery is loaded bridging time cannot be kept (LED is off or is flashing) Charg. LED is off or is Battery is charged. -
Page 42: Rotary Switch S1
Bosch Rexroth AG VAU 01.1 Device Description 12.6 Rotary Switch S1 12.6.1 General Information The switch position is in the delivery status "3". UPS times The UPS time is the time period in which the connected device is provided with output voltage of the UPS –... -
Page 43: Timing Depending On The Position Of Rotary Switch S1 And Settings In The Ups-Nt Control Software
VAU 01.1 Bosch Rexroth AG Device Description ure of the supply voltage does not effect the initialization phase of the connec- ted PC in any way). Switch position 8 and 9 After the input voltage has been switched off, the UPS is in UPS mode. The PC shuts down and switches the power supply unit in the PC off after the operating system has been shut down successfully. -
Page 44: Error Causes And Elimination
Bosch Rexroth AG VAU 01.1 Error Causes and Elimination Switch time > 120 seconds Switch position 2; UPS time approx. 120 s "Shutdown Delay remaining time Computer Time" of the set switch (is set in the shutdown > 120 seconds... -
Page 45: Maintenance
If the battery is replaced by your own skilled staff, observe the following instruc- tions: Fire or explosion hazard by use of wrong bat- CAUTION tery types! Replace the battery only by a battery type permitted by Bosch Rexroth. 39/53 DOK-SUPPL*-VAU*01.1X**-IT02-EN-P... - Page 46 Bosch Rexroth AG VAU 01.1 Maintenance Fire, explosions or burns due to wrong battery CAUTION treatment! The battery must not be charged externally, opened, heated over 80 °C and burnt. The battery is designed for the use under normal temperature condi- tions.
- Page 47 VAU 01.1 Bosch Rexroth AG Maintenance Loosen the connector of the battery by pressing the release at the plug ● housing, see (1) in fig. 14-2 "Plug position at the battery" on page 41 ① Plug interlock Fig. 14-2: Plug position at the battery As soon as the cover is opened (see fig.
- Page 48 Bosch Rexroth AG VAU 01.1 Maintenance ① Connectors at the UPS Fig. 14-3: Opened cover at the UPS Remove the battery from the cover by loosening the four M3 screws, see ● fig. 14-4 "Position of the four M3 screws" on page 42/53 DOK-SUPPL*-VAU*01.1X**-IT02-EN-P...
- Page 49 Attach the new battery by using the four original M3 screws. A longer screw might damage the housing of the battery. Observe that only a battery which is permitted by Bosch Rexroth is in- ● stalled, e. g. the battery "AKKU24V/2,5Ah" (Bosch Rexroth parts num-...
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Page 50: Vau 01.1U And Vau 01.1S - Storage
Bosch Rexroth AG VAU 01.1 Maintenance 9. Plug the battery connector until the battery engages. Close the cover ● Attach the cover with the original M5x10 Z4 screw to the housing by ● tightening it with a torque of 24.8 lbf in (2.8 Nm) 11. -
Page 51: Ordering Information
VAU 01.1 Bosch Rexroth AG Ordering Information The open-circuit voltage of the battery must not fall below +21 V, as otherwise the battery cells might be damaged. For this reason, start the charging process of the battery as of an open-circuit voltage of +22 V by connecting the UPS to the +24 V supply. -
Page 52: Disposal
Bosch Rexroth AG VAU 01.1 Disposal Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 Example: V A U 0 1 . 1 U - 0 2 4 - 0 2 4 - 2 4 0 - N N... -
Page 53: Packaging
VAU 01.1 Bosch Rexroth AG Service and Support Send the products "free domicile" to the following address: Bosch Rexroth AG Electric Drives and Controls Bürgermeister-Dr.-Nebel-Straße 2 D-97816 Lohr am Main, Germany 16.2 Packaging The packaging materials consist of cardboard, plastic material, wood or expan- ded polystyrene (EPS). - Page 54 Bosch Rexroth AG VAU 01.1 Service and Support E-mail: service.svc@boschrexroth.de Internet: http://www.boschrexroth.com Additional information on service, repair (e.g. delivery addresses) and training can be found on our internet sites. Service worldwide Outside Germany, please contact your local service office first. For hotline num- bers, refer to the sales office addresses on the internet.
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Page 55: Index
VAU 01.1 Bosch Rexroth AG Index Index 0 … 9 24 V power supply unit....7 Electrical wiring......22 24 V voltage connection....17 End clamp........8 Error causes........38 Error elimination......38 Exchanging the battery....39 Abbreviations........3 External 24 V power supply unit..7 Accessories........ - Page 56 Bosch Rexroth AG VAU 01.1 Index Order data Battery........8 UL/CSA certified......15 End clamp........8 UPS times........36 RS232 cable......8 UPS-NT control software....37 USB connecting cable with UPS-NT Control software....33 increased noise immunity..8 USB cable......... 8, 26 Ordering information....
- Page 57 VAU 01.1 Bosch Rexroth AG 51/53 DOK-SUPPL*-VAU*01.1X**-IT02-EN-P...
- Page 58 Bosch Rexroth AG VAU 01.1 52/53 DOK-SUPPL*-VAU*01.1X**-IT02-EN-P...
- Page 59 VAU 01.1 Bosch Rexroth AG Notes...
- Page 60 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-SUPPL*-VAU*01.1X**-IT02-EN-P...