Related Manuals for Bosch Rexroth IndraControl VAU 01.1Z
Summary of Contents for Bosch Rexroth IndraControl VAU 01.1Z
- Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service...
- Page 2 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Title Rexroth IndraControl VAU 01.1Z Type of Documentation Project Planning Manual Document Typecode DOK-SUPPL*-VAU*01.1Z**-PR01-EN-P Internal File Reference RS-6a915a0364e53ab60a6846a001bf9072-1-en-US-7 Record of Revision Edition Release Date...
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Page 3: Table Of Contents
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG I/II and Controls Table of Contents Table of Contents Page System Presentation...................... 3 Short Description of the UPS........................3 Software..............................4 Further Documentation........................... 4 Important Instructions on Use..................5 Appropriate Use............................ - Page 4 II/II Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Table of Contents Page 5.2.1 Installation Notes..........................19 5.2.2 Mounting............................19 Interfaces, Display and Operating Components............21 Connector panel........................... 21 6.1.1 General Information........................... 21 6.1.2...
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Page 5: System Presentation
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 3/45 and Controls System Presentation System Presentation Short Description of the UPS The UPS (uninterruptible power supply) supplies the connected device for a certain period of time with voltage if the supply voltage (+24 VDC) fails. -
Page 6: Software
4/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls System Presentation Fig.1-1: View of the UPS Software The communication between UPS and connected control cabinet PC occurs via a serial interface (XCOM1). Therefore, the UPS software has to be installed on the connected device. -
Page 7: Important Instructions On Use
Bosch Rexroth is not paying any compensation. The user is responsible for any risks resulting from inappropriate use of the products. Before using Bosch Rexroth products, the following requirements must be met to ensure appropriate use of the products: ●... - Page 8 Important Instructions on Use variations of temperature or in extreme maximum temperatures is not al‐ lowed. ● Bosch Rexroth has not explicitly released the intended applications. It is imperative that you also note the information given in the general notes on safety!
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Page 9: Safety Instructions For Electric Drives And Controls
If you do not have the user documentation for the device, contact your responsible Bosch Rexroth sales representative. Ask for these documents to be sent im‐ mediately to the person or persons responsible for the safe operation of the device. -
Page 10: General
Risk of injury by improper handling of batteries! CAUTION General ● Bosch Rexroth AG is not liable for damages resulting from failure to ob‐ serve the warnings provided in this documentation. ● Read the operating, maintenance and safety instructions in your language before commissioning the machine. -
Page 11: Protection Against Contact With Electric Parts
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 9/45 and Controls Safety Instructions for Electric Drives and Controls requirements of safe work practices. They must have adequate safe‐ ty equipment and be trained in first aid. - Page 12 10/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls High electrical voltage! Danger to life, electric shock and severe bodily injury! ● Only those trained and qualified to work with or on electrical equipment DANGER are permitted to operate, maintain and repair this equipment.
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Page 13: Protection Against Electric Shock (Pelv) By Protective Extra-Low Voltage
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 11/45 and Controls Safety Instructions for Electric Drives and Controls Protection Against Electric Shock (PELV) by Protective Extra- Low Voltage All connections and terminals on Rexroth products with voltages of 5 to 50 volt... - Page 14 12/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! To avoid accidents, bodily harm and/or material damage: DANGER ●...
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Page 15: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 13/45 and Controls Safety Instructions for Electric Drives and Controls Protection Against Magnetic and Electromagnetic Fields Dur‐ ing Operation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids. -
Page 16: Battery Safety
14/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls 3.11 Battery Safety Batteries consist of active chemicals enclosed in a solid housing. Therefore, improper handling can cause injury or material damage. -
Page 17: Technical Data
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 15/45 and Controls Technical Data Technical Data Degree of Protection and Weight Degree of protection IP 20 Weight 1 kg Fig.4-1: Degree of protection and weight Input and Output Voltage 4.2.1... -
Page 18: Ambient Conditions
16/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Technical Data Bridging time Maximum 3 minutes Maximum output power in the buffer mode 60 W Fig.4-4: Output voltage Ambient Conditions In operation... -
Page 19: Ce Marking
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 17/45 and Controls Technical Data Standard Meaning EN 60 529 Degrees of protection (including housings and installation compartments) EN 60 068-2-6 Vibration test EN 60068-2-27 Shock test... -
Page 20: Ul/Csa Certified
18/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Technical Data 4.4.3 UL/CSA Certified The devices of the IndraControl VAU 01.1Z family are certificated according to ● UL508 (Industrial Control Equipment) and ●... -
Page 21: Dimensions
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 19/45 and Controls Dimensions Dimensions Housing Dimensions The UPS has the following dimensions: Width 70 mm Height 145 mm Depth (without plug) 133 mm Fig.5-1: Dimensions Installation 5.2.1... - Page 22 20/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Dimensions Determine the distance of the mounting holes according to EN 60715; appendix On both sides of the UPS end clamps have to be mounted on the top-hat rail to prevent lateral moving of the UPS during vibration.
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Page 23: Interfaces, Display And Operating Components
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 21/45 and Controls Interfaces, Display and Operating Components Interfaces, Display and Operating Components Connector panel 6.1.1 General Information The terminals for the voltage connection, the voltage output and the serial in‐... -
Page 24: Connection Overview
22/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Interfaces, Display and Operating Components 6.1.2 Connection Overview Designa‐ Connection type Connector type (in‐ Mating connector or cable tion at the tegrated) (from outside) -
Page 25: Wiring The Power Connection
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 23/45 and Controls Interfaces, Display and Operating Components 6.2.2 Wiring the Power Connection min. 16 mm ² (green/yellow) to the housing of the control cabinet leads 16 mm ²... - Page 26 24/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Interfaces, Display and Operating Components min. 16 mm ² (green/yellow) to the housing of the control cabinet leads 16 mm ² (green/yellow) to the device 6 mm²...
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Page 27: Ups Wiring, Cable Lengths And Cable Cross-Sections
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 25/45 and Controls Interfaces, Display and Operating Components 6.2.3 UPS Wiring, Cable Lengths and Cable Cross-Sections Fig.6-6: Wiring of the UPS Cable cross-sections in mm (AWG) if out‐... -
Page 28: Example For A Voltage Supply Of Several Ups Integrated In Control Cabinets By A High-Performance Main Ups
26/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Interfaces, Display and Operating Components 6.2.4 Example for a Voltage Supply of Several UPS Integrated in Control Cabinets by a High-performance Main UPS... -
Page 29: Description Of The Com Interface
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 27/45 and Controls Interfaces, Display and Operating Components Fig.6-9: Assignment of the serial interface XCOM1 Serial interface XCOM1 D-Sub male connector, 9-pin Type: RS232 Cable length: 20 m max. -
Page 30: Operating Display And Error Display
28/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Interfaces, Display and Operating Components DSR / UPS -> PC AC power supply HIGH LEVEL The DSR signal indicates whether the AC POWER SUPPLY UNIT is... -
Page 31: Fuses
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 29/45 and Controls Interfaces, Display and Operating Components Fuses The UPS is provided with 3 fuses. The FKS fuse (4 A, 32 V) can be reached via the front panel (F1 connection). -
Page 32: Timing With Regard To The Position Of Rotary Switch S1
30/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Interfaces, Display and Operating Components Fig.6-15: Position of rotary switch S1 Switch position UPS operation Remark 5 seconds ① 1 minute ① 2 minutes ①... - Page 33 Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 31/45 and Controls Interfaces, Display and Operating Components Switch position S1 Time t 5 seconds 1 minute 2 minutes 3 minutes 5 seconds 1 minute 2 minutes 3 minutes Fig.6-18:...
- Page 34 32/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Interfaces, Display and Operating Components +24 V In UPS operation +24 V Out 5 sec. > 120 sec. 6 sec. Fig.6-23: Timing Switch position S1...
- Page 35 Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 33/45 and Controls Interfaces, Display and Operating Components Switch position S1 Time t 2 minutes 3 minutes Fig.6-28: Switching on, switching off and and switching on again for switch posi‐...
- Page 36 34/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls...
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Page 37: Maintenance And Installation
The UPS is maintenance-free. Maintenance work in the device is only permissible by skilled staff! If hardware or software components are to be exchanged, please contact the Bosch Rexroth Service or ensure that only skilled staff exchanges the respec‐ CAUTION tive components. - Page 38 36/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls...
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Page 39: Environmental Protection And Disposal
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 37/45 and Controls Environmental Protection and Disposal Environmental Protection and Disposal Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environment- friendly alternatives. - Page 40 38/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls...
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Page 41: Ordering Information
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 39/45 and Controls Ordering Information Ordering Information Type Designation Code The UPS has the following features according to the type code illustrated below. Fig.9-1: Type code for the UPS This documentation describes only the 24 V variant of the UPS. -
Page 42: Vau 01.1S Accessories
40/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls Ordering Information VAU 01.1S Accessories Ordering designation Parts number Description AKKU 24V/2,5Ah 1070923287 Battery KABEL 9POL USV 3m 1070089307 RS232 cable, 3 m Fig.9-2:... -
Page 43: Service And Support
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 41/45 and Controls Service and Support Service and Support Our service helpdesk at out headquarters in Lohr, Germany, will assist you with all kinds of enquiries. Out of helpdesk hours please contact our German service department directly. - Page 44 42/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls...
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Page 45: Index
Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 43/45 and Controls Index Index Air pressure............16 Output voltage............. 15 Appropriate use Introduction ............ 5 Appropriate Use Packaging............37 Areas of use and application ......5 Production processes......... - Page 46 44/45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VAU 01.1Z | Project Planning Manual and Controls...
- Page 47 Project Planning Manual | Rexroth IndraControl VAU 01.1Z Electric Drives | Bosch Rexroth AG 45/45 and Controls Notes...
- Page 48 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 (0)93 52-40-0 +49 (0)93 52-48 85 www.boschrexroth.com Printed in Germany R911319454 DOK-SUPPL*-VAU*01.1Z**-PR01-EN-P...