Drive Belt Installation - Polaris Sportsman XP 1000 S 2020 Service Manual

PVT SYSTEM

DRIVE BELT INSTALLATION

IMPORTANT
Orient the belt as it was removed or orient the new belt
so you can read the text.
1. Spread the sheaves and walk the drive belt onto the
drive clutch and driven clutch.
Spanner Wrench / Spreader:
PN 2877408
NOTICE
Ensure the tool is square with the moveable sheave
surface of the driven clutch.
2. Release the sheaves and rotate the driven clutch
counter-clockwise to ensure the sheaves have
spread.
3. Replace the clutch cover seal.
4. Reinstall outer PVT cover and secure with fasteners.
Torque fasteners to specification.
TORQUE
Outer PVT Cover Fasteners
30 in-lbs (3.4 N·m)
6.10
5. Locate the dot on the end of the lower LH frame
support.
IMPORTANT
You must install the end with the dot towards the bottom
of the frame. If not installed properly, the lower LH
frame support could break.
6. Torque screws to specification.
TORQUE
Lower LH Frame Support Screws
45 ft-lbs (60 N·m)
7. Reinstall the left rear wheel and torque wheel nuts to
specification.
TORQUE
Wheel Lug Nuts
120 ft-lbs (162 N·m)
8. Start the engine and test the operation of the PVT
system.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.