Rear Caliper Assembly; Rear Caliper Installation - Polaris RANGER 1000 2020 Service Manual

REAR CALIPER ASSEMBLY

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1. Install new caliper seals
sure groove is clean and free of residue or brakes
may drag upon assembly.
2. Coat piston with clean DOT 4 Brake Fluid. Install
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piston with a twisting motion while pushing inward.
Piston should slide in and out of bore smoothly with
light resistance.
3. Lubricate the mounting bracket pins
grease and install the rubber dust seal boots
4. Compress the mounting bracket and make sure the
dust seals are fully seated. Install the brake pads.
Clean the disc and pads with brake parts cleaner or
denatured alcohol to remove any dirt, oil or grease.
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
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in the caliper body . Be
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REAR CALIPER INSTALLATION

1. Install the rear caliper and torque the mounting bolts
to specification.
TORQUE
Rear Caliper Mounting Bolts:
46 ft-lbs (62 Nm)
2. Install the brake line and torque the banjo bolt
specification.
IMPORTANT
Ensure the brake line is clocked properly. Refer to
Brake Line Clocking page 10.7.
TORQUE
Brake Line Banjo Bolts:
15 ft-lbs (20 Nm)
3. Install the pad adjustment screw and turn until
stationary pad contacts disc, then back off 1/2 turn.
4. Bleed the brake system. Refer to Brake Fluid
Replacement / Brake Bleeding page 10.10.
5. Install wheel and torque wheel nuts to specification.
TORQUE
Wheel Lug Nuts (Steel):
60 ft-lbs (81 Nm)
Wheel Lug Nuts (Aluminum):
120 ft-lbs (163 Nm)
BRAKE SYSTEM
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