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ABB XFC6200EX Startup Manual

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MADE IN U.S.A.

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Summary of Contents for ABB XFC6200EX

  • Page 1 MADE IN U.S.A.
  • Page 2 Introduction This startup guide is to assist in the startup of the XFC6200EX flow computer. It is hoped that this guide in conjunction with other drawings and documentation that accompanies your order will result in a smooth installation. If for some reason, you have questions that are not...
  • Page 3 mount the manifold to the mounting bracket. Do not forget to install the o-ring flange seals in the recessed grooves on the block manifold flange(s). To verify direction of flow, look at the (+) and (-) signs on the transducer tag. Plus(+) indicates high side (upstream) and (-) indicates the low side (downstream), therefore flow is from (+) to (-).
  • Page 4 Figure 2 (Side Mounting Kit P/N 2101913) MADE IN U.S.A. 3 - Valve Block Manifold 2" Mounting Pipe 2 - Piece Mounting Bracket Saddle Meter Run Figure 3 (Typical Block Manifold Setup)
  • Page 5 5. Connect stainless steel tubing from manifold to orifice tap valves. For best measurement, use large bore, short, equal length gage lines with a downward slope to taps (at least 1" per 3 feet). With the manifold equalized to avoid damaging the device’s transducer, apply pressure to the manifold and check for leaks.
  • Page 6 8. Assemble, mount, and run solar panel power cable down to 6270 OEU. If using an external AC power supply, run the DC output wiring to the OEU. Remove one of the rubber plugs and using an approved cord connector, run solar panel power cable or DC cable into OEU. If using Totalflow’s external AC power Supply, it can be connected directly to the side of the enclosure.
  • Page 7 Installing and Wiring RTD If the 6200EX is installed in a Div 1 area, a Div 1 approved RTD assembly must be used. RTD kits are available from ABB Totalflow. If the customer orders the RTD kit but provides their own thermowell, the U-length must be provided.
  • Page 8 4. Insert the RTD sensor probe down through the top of the RTD Head and holding the sensor probe from underneath the Head, turn the probe screwing the spring into the threaded hole in the terminal block. Stop when the top of the spring is flush with the top of the terminal block.
  • Page 9 (6270 OEU Only) Solar Panel Installation • One Solar Panel and Cable Totalflow • Two U-Bolts and fastening hardware Materials • Supplied One Solar Panel Bracket • Cable Ties Customer • One 9-inch or greater extension of 2-inch pipe Materials •...
  • Page 10 Solar Panel Mounting Bracket U - Bolts 2 " Extension Pipe Solar Panel Cable 2 " Collar 6270 OPTIONAL EQUIPMENT ENCLOSURE Figure 7 (Solar Panel Mounting)
  • Page 11 (6270 OEU Only) Battery Installation 1. To extend the life of the battery pack, fully charge the battery prior to installation. A system using solar panels may not fully charge the battery. Also a fast charge, which the solar panel can’t provide, improves the life of the battery.
  • Page 12 Figure 9 (XFC6200EX Termination Board) COMM 1 (J19) – RS232 COMM 1 (J19) RS485 RS422 Pin 1 Clear To Send (CTS) Receive Bus- (BUS-) (RBUS-) Pin 2 Receive Data (RXD) Receive Bus+ (BUS+) (RBUS+) Pin 3 Request To Send (RTS)
  • Page 13 COMMUNICATIONS BRACKET Figure 10 (Model 6270 Optional Equipment Unit) Unit rotated 90 degrees for enlargement Important: See next page regarding powering radios.

  • Page 14: Radio Communications

    Radio Communications The XFC6200EX was designed such that the customer would provide local power and communications if required. However, in those cases where power is not available and solar power is required, the Model 6270 Optional Equipment Unit can be used. The 6270 enclosure has a charger/regulator module designed for solar input power and is typically fitted with a solar panel and a 26 amp-hour battery.

  • Page 15: Remote Communications

    Remote Communications The following discussion deals primarily with communications between the 6200EX and Host (typically WinCCU). To communicate with the Host, the 6200EX uses the remote communications port (Comm 1) that can function as RS232 or RS485. If the 6270 OEU was ordered, the customer had several communications options to choose from.

  • Page 16: Communications Troubleshooting

    Communications Troubleshooting A new radio or modem system that doesn’t communicate is sometimes difficult to troubleshoot because proper operation has never been proven, and all the initial hardware and software settings are suspect. More than one problem can be present, causing component replacement to be an inadequate trouble shooting technique.
  • Page 17 Specific wiring drawings are sent with each 6200EX based on the options ordered. Many wiring diagrams, including communications are available on the web at http://www.abb.com/totalflow. To see if a diagram is available, go to the web site, Select “Continuing Customer Service and Support”, and then select “Wiring Instructions”.

  • Page 18: Standard Displays

    Standard Displays Items that appear on the device’s display are programmable by the user, however based on the measurement application; units will be shipped with some default display items. The following table is a typical set of default displays for an AGA-3 application. Engineering units may vary from those shown if device supports the “Selectable Units”...
  • Page 19 Visual Alarm & Status Codes After the 6200EX completes recording Log Period flow and operational records, the LCD will show any alarm conditions that have occurred. Also, the date, hour and type of alarm conditions are stored in the 6200EX’s memory. Status codes are also displayed when the conditions exist.
  • Page 20 Table 3 Alarm & Status - Codes and Description Alarm/ Status Description Codes I/O Subsystem Low Lithium Battery Alarm: When (low lithium) is displayed, lithium battery voltage is below 2.5 VDC. A new lithium battery measures approximately 3.6 VDC. Communications →...
  • Page 21 ¥ Packet Protocol. The Totalflow Packet protocol is selected for the port assigned to this annunciator. LevelMaster Protocol: The LevelMaster protocol is selected for the port assigned to this annunciator. Measurement Applications Back Flow Condition: Visible only when the DP variable is being displayed.
  • Page 22 If the display does not scroll after startup and/or looks similar to the following: (Part numbers are for example only) XFC6200EX Prom 2101715-001 (COPYRIGHT) Disconnect the main power and then re-connect it. You should see...
  • Page 23 NOTES...
  • Page 24 ABB Inc. Totalflow Products 7051 Industrial Blvd. Bartlesville, Oklahoma 74006 Tel: USA (800) 442-3097 International 001-918-338-4880...