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Honeywell VR8404 Manual

High capacity intermittent pilot combination gas control

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VR8404 High Capacity Intermittent
Pilot Combination Gas Control
This high capacity intermittent pilot combination gas
control is used in gas-fired appliances with capacities up to
3
500 feet
/hour at 1 inch wc pressure drop [14.2 meters
hour at 0.25 kPa] on natural gas. This entire gas control
consists of two valves assembled in parallel on a die-cast
manifold to provide high capacity. Each valve includes a
manual valve and two automatic operators. One valve has a
pilot outlet and the other valve has no pilot outlet. A
nonremovable electrical harness connects both valves. Do
not alter or remove this harness. Three pigtail leads (with
1/4-inch quick connects) provide for field connection. Gas
CAPACITY:
Size
(Inlet x Outlet) (in.)
3/4 x 3/4
3/4 x 1
1 x 1
a
Capacity based on 1000 Btu/feet
specific gravity natural gas at 0.25 kPa pressure drop].
Use conversion factors in Table 1 to convert capacities
for other gases.
TABLE 1—
GAS CAPACITY CONVERSION FACTORS.
Specific
Gas
Gravity
Manufactured
0.60
Mixed
0.70
Propane
1.53
ELECTRICAL RATINGS:
Voltage and Frequency: 24 Vac, 60 Hz. (50/60 Hz
models available on request.)
Current Draw: 1.4A.
Thermostat Heat Anticipator Setting: 1.4A.
TEMPERATURE RATING:
VR8404H: -0° F to 175° F [-18° C to +79° C].
VR8404M,P: -40° F to +175° F [-40° C to +79° C].
3
/
Capacity (at 1 inch
a
wc pressure drop
)
3
400 feet
/hour
3
[11.3 meter
/hour]
3
450 feet
/hour
3
[12.7 meter
/hour]
3
500 feet
/hour
3
[14.1 meter
/hour]
3
, 0.64 specific gravity natural gas at 1 inch wc pressure drop [37.3 MJ/meter
Multiply Listed
Capacity By
0.516
0.765
1.62
J.D. • Rev. 4-94 • ©Honeywell Inc. 1994 • Form Number 69-0814—1
1
controls are available for natural gas and LP; they are not
convertible from one gas to another. Bushings are available
to reduce the inlet and outlet of the entire gas control.
Models are available with slow-opening (VR8404H),
standard (VR8404M) and step-opening (VR8404P) regu-
lators. Valves have fixed pressure regulation and are not
adjustable. It is recommended that an appliance shutoff
valve be installed upstream of the VR8404
BODY PATTERN: Straight-through body pattern.
INLET/OUTLET SIZES: 3/4 x 3/4 inch, 3/4 x 1 inch,
1 x 1 inch.
Minimum
Regulated Capacity
3
200 feet
/hour
3
[5.7 meter
/hour]
3
200 feet
/hour
3
[5.7 meter
/hour]
3
200 feet
/hour
3
5.7 meter
/hour]
ACCESSORY:
Part no. 390427H 3/4 in. x 1 in. Bushing.
APPROVALS:
American Gas Association design certificate: L2025009.
Canadian Gas Association design certificate: L2025009.
Underwriters Laboratories Inc.: MH8191
WHEN INSTALLING THIS PRODUCT...
1. Read these instructions carefully. Failure to fol-
low them could damage the product or cause a hazardous
condition.
2. Check the ratings given in the instructions and on
the product to make sure the product is suitable for your
application.
3. The installer must be a trained, experienced service
technician.
4. After installation is complete, use these instructions
to check out product operation.
Application
Maximum
Regulated Capacity
3
575 feet
/hour
3
[16.3 meter
/hour]
3
625 feet
/hour
3
[17.7 meter
/hour]
3
720 feet
/hour
3
[20.3 meter
/hour]
3
, 0.64
Installation
69-0814—1

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Summary of Contents for Honeywell VR8404

  • Page 1 VR8404H: -0° F to 175° F [-18° C to +79° C]. technician. VR8404M,P: -40° F to +175° F [-40° C to +79° C]. 4. After installation is complete, use these instructions to check out product operation. J.D. • Rev. 4-94 • ©Honeywell Inc. 1994 • Form Number 69-0814—1 69-0814—1...
  • Page 2 It is recommended that an appliance shutoff valve be your hand to turn the gas control knobs. Never installed upstream of the VR8404. Refer to the instructions use any tools. If the gas control knobs will not provided by the valve manufacturer.
  • Page 3 Install Gas Control end threads bare. On LP installations, use compound resis- 1. This gas control can be mounted from 0 to 90 degrees tant to LP gas. Refer to Fig. 2. in any direction from the vertical position of the gas control 5.
  • Page 4 Figs. 3 and 6 or 7. manufacturer, if available, or use the general instructions 3. Adjust thermostat heat anticipator to 1.4A rating provided. stamped on gas control. Fig. 6—VR8404 wiring connections in intermittent ignition system with S86. LIMIT CONTROLLER (HOT) THERMOSTAT OR...
  • Page 5: Startup And Checkout

    Fig. 7—VR8404 wiring connections in intermittent ignition system with S8600. S8610F,H VENT DAMPER (BURNER) MV MV/PV PV 24V TH-W SPARK PLUG VR8404 PV/MV COMBINATION WIRING GAS CONTROL HARNESS QUICK CONNECTS THERMOSTAT D80D VENT DAMPER LIMIT IGNITER CONTROLLER SENSOR (HOT) PILOT...
  • Page 6 4. With the main burner in operation, paint all pipe CHECK GAS INPUT TO MAIN BURNER joints and gas control inlet and outlet with a rich soap and CAUTION water solution. 5. If another gas leak is detected, tighten pipe connections. 1.
  • Page 7: Maintenance

    NOTE: Read steps 1 through 7 below before starting, and contact your Honeywell sales representative to request a compare to the safety shutdown or safety lockout tests gas control with corrosion resistant construction.
  • Page 8: If You Smell Gas

    Home and Building Control Home and Building Control Helping You Control Your World Honeywell Inc. Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley, MN 55422 Scarborough, Ontario M1P 2V9 QUALITY IS KEY 69-0814—1...