Cleaning
Tightening torques
Maintaining the pilot
HON 5020 gas pressure regulator with HON 640a / HON 642a pilot
Observe the following cleaning instructions:
Before assembly, all parts must be cleaned in order to remove any foreign particles
(swarf) and soiling.
If screws, bolts, or washers are replaced with identical new parts, any oil on these new
parts must first be removed.
Observe the tightening torques below when following the instructions in this section:
Part
Closing cap
Cylinder screws
Hex bolt
Hex bolt
Proceed as follows:
Figure
Tightening torque
20 Nm (15 ft lbs)
6 Nm (5 ft lbs)
12 Nm (9 ft lbs)
12 Nm (9 ft lbs)
Step
Description
1
Remove the locking screw (1) by unscrew-
ing it.
2
Remove the O-ring (2) and replace it with a
new one.
3
Check the filter cartridge for damage and
replace it with a new one if necessary.
4
Lubricate the thread surfaces. Re-install the
filter insert.
5
Unscrew the spacer nut (1) on the spindle
(2) out from the body.
6
Remove the spindle (2) by unscrewing it.
Remove the O-ring (3) and the locking ring
(4).
7
Replace the O-ring (3) with a new, greased
O-ring.
Put the locking ring (4) back in place.
Maintenance
Step
31
43
47
49
61