B&PLUS RCS600 Manual
  1. Manuals
  2. Brands
  3. B&PLUS Manuals
  4. Battery Charger
  5. RCS600
  6. Manual

B&PLUS RCS600 Manual

Wireless charging system for 12v, 24v, 48v battery. standard head, long distance head
Hide thumbs Also See for RCS600:
Table of Contents

Advertisement

Quick Links

Download this manual
600W specification Manual
RCS600 for 12V,24V,48Vbattery
Standard head, Long distance head
Standard head
Long distance head
Thank you very much for purchasing the Wireless charging system RCS600 of B&PLUS.
Please read the instruction manual before use and please use the products correctly.
Wireless charging system
発行
2021 年 4 月 26 日
Ｎｏ． Ｔ 318C05Ke
K

Advertisement

Table of Contents
loading

Related Manuals for B&PLUS RCS600

Summary of Contents for B&PLUS RCS600

  • Page 1 発行 2021 年 4 月 26 日 Ｎｏ． Ｔ 318C05Ke Wireless charging system 600W specification Manual RCS600 for 12V,24V,48Vbattery Standard head, Long distance head Standard head Long distance head Thank you very much for purchasing the Wireless charging system RCS600 of B&PLUS. Please read the instruction manual before use and please use the products correctly.
  • Page 2 For safety precautions Please read, please use it correctly and full attention to safety this "Safety Precautions" before use. Incorrect handling may cause not only malfunction or failure, leading to an accident or injury. Also in order to prevent damage or injury, please look after. ■ About Warnings You are viewing mark with the following notes on safety in this manual. It indicates that if ignoring this display, and operate the product in an Caution improper manner, serious injury or possible death can occur. If you ignore the display, and operate the product in an improper manner, it Attention indicates that there is a possibility that people bear the damage, the potential and property damage may occur. ■ About designation The symbol shown in the instruction manual and product, have the following meanings. Shows the attention "Please be careful". I shows that please without doing the "forbidden". I indicates mandatory "Please always run". 　　 Caution Do not do the resolution and remodeling Failure to do so may result in fire, electric shock or malfunction. In addition, there is a risk that can lead to serious injury. When I perform the resolution and remodeling, a guarantee may not be received.
  • Page 3 　　Attention Please do not take any action in the hot-line state If you want to support the installation, maintenance, and failure, after confirming that the main circuit breaker (power board) is always out, please work. When working with hot-state, there is a potential for electric shock. Please use the power supply as set forth in the specification always If it is used in power outside of the specifications such as a power in excess of the rated voltage, there is a risk of overheating, fire or malfunction.　...
  • Page 4 However, please be careful when operating it as it may affect electronic devices (sensor devices) and medical devices (pacemakers, etc.). ● This manual is for 600W wireless power supply system for 12V or 24V or 48V battery. The following label is displayed in the explanation of the specific specifications. Please do not confuse the description, and make sure to check the corresponding part. RCS600 Shown in the explanation part for 12V type RCS600 Shown in the explanation part for 24V type...

  • Page 5: Table Of Contents

    ■　Index　■ 　1. Product summary ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6 　2. Basic operation 　　　－ Various functions and protection ・・・・・・・・・・・・・・・・・・・・ 7 　3. The name and specification of each part 　　　－ Power Supply unit ・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 8 　　　－ Active Head（Standard・Long Distance） ・・・・・・・・・・・・・・・・ 9 　　　－ Charging unit ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10 　　　－ Passive Head（Standard・Long Distance） ・・・・・・・・・・・・・・・ 11 　4. Notes at the time of installation (at the time of attachment) ・・・・・・・・ 12 　5. About each unit and LED output display 　　　－ Power supply unit display ・・・・・・・・・・・・・・・・・・・・・・・・ 15 　　　－ LED display for determining abnormalities in the power supply unit ・・・ 16 　　　－...

  • Page 6: Product Summary

    （Common ー for long distance specification) ③ Passive RCS600-CH ・The receiving power from the active head, and Head （Common ー for standard specifications) supplies power to the charging unit. ・Various signals output from the charging unit are RCS600-CH-L transmitted to the active head wirelessly. （Common ー for long distance specification) ④ Charging RCS600-CA12 RCS600-CA24 RCS600-CA48 ・Charge to a battery is performed. unit ・Monitor the battery voltage and output the result RCS600 RCS600 RCS600 to the passive head and the external control device connected to this unit. Basic product composition AGV side AGV side Station side...

  • Page 7: Basic Operation

    Ready LED of the power supply unit will light and the Ready signal will be output to the outside. ● Active head overheat protection function When the internal heat generation of the head exceeds a certain temperature during oscillation of the head, the protection function is activated and the operation shifts to the intermittent oscillation operation. ● Charging function The battery is charged by CC / CV charging or CP / CV charging, and it can be almost fully charged. When the charging voltage exceeds a certain level, it is judged to be fully charged and charging is completed. ● Battery voltage abnormality 12V specification ――Charging is stopped when the battery voltage is other than 8 ± 0.5 to 16 ± 0.5V. RCS600 24V specification ――Charging is stopped when the battery voltage is other than 16 ± 0.5 to 31 ± 0.5V. (If you need to set the charging voltage to 31V or higher, change the internal setting value.) RCS600 48V specification ――Charging is stopped when the battery voltage is other than 32 ± 0.5 to 61 ± 0.5V. RCS600 ● Over current protection When charging current reaches a certain level or more it stops. ● Over voltage protection When charging voltage reaches a certain level or more it stops.

  • Page 8: The Name And Specification Of Each Part

    Wireless charging system 600W specification 12V・24V・48V battery 3.The name and specification of each part Power Supply unit （16.5） （12.5） （6） Type code RCS600-AC Applicable active head RCS600-AH, RCS600-AH-L Rated input voltage AC100V / AC200V Supply voltage AC 90V ...AC 220V Single phase 50/60 Hz Current consumption 9A (at 100V), 4.5A (at 200V) Power, Ready, Charge, End, Error, E1 ～ E3 External output Power, Ready, Charge, End, Error, E1 ～ E3 Operating temperature 0...50℃ Storage temperature -10...50℃...

  • Page 9: Active Head（Standard・Long Distance

    Long Distance Specification Active Head Ferrite core clamp ﾌｪﾗｲﾄｺｱ 3000 RFC-H13 Connect 5P connector for 3000 communication Connect 3P connector for power supply (3000) Standard Specification Active Head Long Distance Specification Active Head Type code RCS600-AH(3.0m),RCS600-AH-005(0.5m) RCS600-AH-L(3.0m), RCS600-AH-L-005(0.5m) Applicable unit RCS600-AC Rated gap Distance 0 ～ 20mm 20 ～ 40mm * Be sure to follow the specified distance.Using outside the specifications may damage the equipment. Center offset ± 10 mm in the X axis direction and ± 15 mm ± 10mm in X axis direction. ± 20mm in Y axis direction. However, the total in the Y axis direction (For details, see P. 13) displacement of the XY axes can be up to 20mm. (See page 13 for details) Operating temperature 0...50℃...

  • Page 10: Charging Unit

    Charge voltabe max. Charge current max. 20.0A 24.0V Recharge voltabe 12.5 ※ The printed content of the side label depends on the model 型式 RCS600-CA12 RCS600-CA24 RCS600-CA48 RCS600 RCS600 RCS600 Applicable passive head RCS600-CH, RCS600-CH-L Applicable battery Lithium ion battery, Lead battery Output voltage Max.15V Max.35V Max.60V Output current Max.34A Max.25A Max.10A External input Charge start signal External output Ready, Charge, End, Error, E1 ～ E3 Ready, Charge, End, Error, E1 ～ E3 Operating temperature 0...50℃...

  • Page 11: Passive Head（Standard・Long Distance

    RCS600-CH-L 4 x 7 4 x 7 Connect 5P connector for communication Connect 3P connector for power supply ( 1500 ) ( 1500 ) Standard Specification Passive Head Long Distance Specification Active Head Type code RCS600-CH(1.5m),RCS600-CH- RCS600-CH-L(1.5m), RCS600-CH-L-01(1.0m) 01(1.0m),RCS600-CH-005(0.5m) RCS600-CH-L-005(0.5m) Applicable unit RCS600-CA24 or RCS600-CA12 or RCS600-CA48 Rated gap Distance 0 ～ 20mm 20 ～ 40mm * Be sure to follow the specified distance.Using outside the specifications may damage the equipment. Center offset ± 10 mm in the X axis direction and ± 15 mm ± 10mm in X axis direction. ± 20mm in Y axis direction. However, the total...

  • Page 12: Notes At The Time Of Installation (At The Time Of Attachment)

    5cm or more 5 cm or more 5 cm or more ● Notes of each head when mounting ・Influence of surrounding metal To avoid influence of surrounding metal, keep minimum spacing. Also, please remove metal chips and cutting pieces on the transmission surface of the head part. Metal piec- 3.各ヘッド取付け注意事項 es may generate heat, which may result in damage to equipment or accidents. Therefore, install it so that the 3-1 周囲金属の影響 metal does not face each other for a long time within the range outside the specifications. 周囲金属による影響を避けるため、 必ず下記に示す値以上の空間を設けてヘッドを設置する事。 ■ Active Head ／ RCS600-AH ■ Passive Head ／ RCS600-CH (mm) Active Head RCS600-AH Passive Head 57.5 87 non-metal non-metal RCS600-CH metal metal ・給電ヘッド/RCS600-AH A＝45mm、D＝46mm...
  • Page 13 Y 軸方向 Y 軸方向 ■ Long Distance Specification Head Direction Distance 20 ～ 40mm ± 10mm ± 20mm * The total axis misalignment of XY for long distance specifications is up to 20mm. ・Mutual Interference between the heads If you are installing in parallel head, to avoid the effects of mutual interference, please attach the head with an interval greater than or equal to the value shown in the table below always. ■ Standard Specification Head Type code A(mm) B(mm) C(mm) D(mm) RCS600-AH RCS600-CH ■ Long Distance Specification Head Type code E(mm) F(mm) G(mm) H(mm) RCS600-AH-L RCS600-CH-L - 13 -...
  • Page 14 Wireless charging system 600W specification 12V・24V・48V battery ・Central positioning label Central positioning label is included for head positioning. An example of pasting is shown, so please use it if necessary. 【Top view】 【Side view】 R bending of the head and the cable line Please make the following is greater than or equal to the number of R(mm) bending of the cable line. ・Active Cable and Passive Cable : R50 ・Signal Cable line : R30 · Installation of ferrite clamp For details, see P.20 ～ P.22 - 14 -...

  • Page 15: About Each Unit And Led Output Display

    Wireless charging system 600W specification 12V・24V・48V battery 5.About each unit and LED output display Power supply unit display (RCS 600-AC) ⑤ ③ ④ ⑧ ② ① ⑦ ⑥ ⑨ ① Active head Connect the 3P connector for active head feeding ② Active head Connect 5P connector for active head communication ③ LED display and error indication Power supply unit display Name Function Display method Output Power Display main power supply Light in Green...

  • Page 16: Led Display For Determining Abnormalities In The Power Supply Unit

    ○ ○ Overheat detection inside the charging unit where the surrounding environment is rises above 0 ± 5 ° C or (85 ± 5 ° C) closed. falls below 70 ± 5 ° C Abnormality in 12V: Detect battery voltage 8 ± 0.5 to Use of different types of batteries, Reset battery voltage ab- RCS600 battery voltage such as rated voltage difference. normality 16 ± 0.5 V or less ※１ 24V: Detect battery voltage 16 ± 0.5 RCS600 ○ to 31 ± 0.5 V or less 48V: Detect battery voltage 32 ± RCS600 0.5 to 61 ± 0.5 V or less...
  • Page 17 路 ※OPEN状態で電源ユニットが動作。 14：GND ■充電ユニットの起動信号の配線 Wireless charging system 600W specification 1：ST 内 12V・24V・48V battery 部 OPEN ･････停止 回 CLOSE ････起動 路 ※OPEN状態で充電ユニットが停止。 14：GND ④ Monitor 　 CLOSEにする場合は同梱のコネクタを使用。 External Unavailable 外部接続 connection ■ External connection pin wiring（4.5.6.7.8.16.17.18） Unavailable ■外部接続ピンの配線（4・5・6・7・8・16・17・18） 【PNP】 【NPN】 MODE RXD2A TXD2A Error Charge Ready Power 【...

  • Page 18: Charging Unit Display

    Wireless charging system 600W specification 2-4 車上装置 12V・24V・48V battery 2-4 車上装置 2-4-1 充電コントローラ 2-4-1 充電コントローラ Charging unit display（RCS600-CA ＿） ● Charging side RCS600 　　　　　 (RCS600-CA12) RCS600 　　　　　 (RCS600-CA24) RCS600 (RCS600-CA48) 16.5 ① Passive head Connect 3P connector for power supply ② Passive head RCS600 Connect 5P connector for communication Setting 28.8V Charge voltabe max.
  • Page 19 In the output circuit, rated voltage 24 V rated current 50 mA, only surge protection (39 V) is installed. Parameter setting of charging current · charging voltage · timer is done by connecting dedicated connector to PC and launching dedicated software ※ The followings are recommended for the Dsub 25 pin plug side if it is prepared by the customer. 　HDBB-25P (05) Hirose Electric Machine Case：HDB-CTH Hirose Electric Machine 　Case：HDB-CTH Hirose Electric Case 　Terminal block type：SUBCON 25M-SH made by Phoenix Contact ⑤ Mounting part Case fixing width 7 mm 4 locations ⑥ Charging output terminal block A terminal block (M5) that feeds the AGV battery. Charge using the method below. (Numerical values are factory default) RCS600 Charge with constant voltage (14.4 V) and constant current (34 A). RCS600 Charge with constant voltage (33.0 V) and constant power (600W) Maximum (25A). Charge with constant voltage (57.6 V) and constant current (10 A). RCS600 ⑦ The thermistor connection terminal block AGV thermistor connection terminal block for battery temperature detection (M4). Please attach the thermistor. We do not compensate the operation using resistance. When extending, use cables of 0.25 or more. If the battery temperature is outside the range of -10 to 60 ° C, battery temperature abnor- mality is output and charging stops. ⑧ Heat radiation fin In order to dissipate the heat generated during charging from here, please allow 100 mm or more on the upper side.

  • Page 20: Connection Diagram

    Ferrite core clamp 2T/100mm以内 Within 2T/100mm E04SR401938 (フェライトコア) Power Supply unit Connector for ※ 2　Charging cable is not included. 電源ユニット 2T/100mm以内 RCS600-AC power supply A cable of 5.5 sq or more is recommended. RCS600-AC RCS600 RCS600 RCS600 Battery depends on each specification ※バッテリは各仕様による (series) 12V type…12V × 1　 24V type…12V × 2 24V仕様・・・12V x 2(直列）...

  • Page 21: Long Distance Specification Head

    100mm以内 ※ 2　Charging cable is not included. ※ 3 2 turns 図 1 全体構成図（標準仕様） 1turn A cable of 5.5 sq or more is recommended. Power Supply unit 電源ユニット RCS600-AC Connector for power supply RCS600-AC RCS600 RCS600 RCS600 ※バッテリ数は各仕様による 24V仕様・・・12V x 2(直列） 12V仕様・・・12V x 1 Battery depends on each specification 48V仕様・・・12V x 4(直列）...

  • Page 22: Operation Method

    BATT communication RFC-H13 RFC-H13 Attach the ferrite core clamp ■充電ユニット 　(Ferrite core clamp) (フェライトコア) to the unit side ・RCS600-CA24（24V仕様） サーミスタ Charging unit 2T/100mm以内 Within 2T/100mm ・RCS600-CA12（12V仕様） RCS600-CA ＿ connector for ・RCS600-CA48（48V仕様） power supply AC 90～220V Passive Head RCS600-CH フェライトコア付き 受電ヘッド 給電ヘッド 　RFC-H13 電源ケーブル connector for RCS600-CH RCS600-AH 　(Ferrite core clamp) communication Dsub25P起動信号ON用...

  • Page 23: About Basic Charging

    ③ Charge control is performed by CC・CV or CP・CV. ④ The setting range around standard setting values of current, voltage and recharge voltage are as on the table be- low. About setting value, we ask customer’ s request before order and set it to the requested value. The value can be changed after purchase, so please contact us if it is necessary to be changed. 12V type Standard Settable range 24V type Standard Settable range RCS600 RCS600 Charging voltage 14.4V 12 ± 0.5V ～ 15 ± 0.5V Charging voltage 28.8V 24 ± 0.5V ～ 35 ± 0.5V Charging current 10 ± 0.5A ～ 34 ± 0.5A Charging current 20A 10 ±...

  • Page 24: About Charge Control

    Constant power / constant voltage (CP / CV) charge control method type・・・When the battery is in a discharged state (when the amount of charge is low), constant power control (CP) is performed, and the values o f the charging voltage and charging current are changed so that the battery is charged with the maximum power. However, since the set value is the upper limit, if the charging current value is low, the operation is similar to constant current control (CC). When the battery voltage reaches the charge voltage set value, constant voltage charge control (CV) and charge end operation are performed as in the (CC / CV) charge control method type. 【Example of charge control graph】 【 Using RCS600-CA12 】 【 CYCLON-G G-16EP 50%（8Ah）Charging characteristics after discharge / CC Current 34A CV Voltage 15V 】 voltage(V) current(A) 電圧[V] 電流[A] time[s] 電圧[V]...
  • Page 25 Wireless charging system 600W specification 12V・24V・48V battery 【 Using RCS600-CA24 】 【 SCIB SIP24-23 50%（11Ah） Charge Characteristics After Discharge / Constant power （600W）Max.25A CV Voltage 28.6V 】 　※ When the charging current setting value is high, the characteristic graph shows that the current decreases as the voltage increases. CA24 SCIB SIP24-23 50% Max.25.0A CV Voltage 28.6V CA24 SCIB SIP24-23 50% 最大電流25.0A CV電圧28.6V 35.00 voltage(V) RCS600 current(A) 電圧[V]...

  • Page 26: How To Reset

    <Communication function> Communication machine is equipped with the passive head and active head of the unit. Performs wireless communication with the communication unit, we are charging control and state control of the battery. <Maintenance> The cooling fan and power switch may require maintenance depending on the environment/frequency of use. If you feel any abnormality when using, please contact us. 8.About included product and optional products <Included product Additional purchase model> ◆ Additional Dsub25P-Connector for start signal ON (Type code: RCS600-OP001) This is a D-sub connector in which PIN1 and PIN14 are shorted circuit internally. When this connector is attached to the charging unit, charging starts automatically when the head is facing. 【Specifications】 Connector pin: 25 pin male (By Hirose) Material: Body-Mild steel + Nickel plating Mounting : Fixing with two M2.6 screws 配線表 ※ Refer to page 19 for the connector M2.6X0.45...
  • Page 27 ( ﾞ 本 に よ る 固 定 CO D E 作成日 B&PLUS K.K. 高橋 1200503 2020.6.9 株式会社ビー・アンド・プラス <Option> B&PLUS K.K. ■ RCS600-OP003 ◆ Dsub25P connector cable for I/O signal（Type code：RCS600-OP003) This is the included product (Type code: RCS600-OP001) with a cable. It can be purchased as an option. ＋30 1000 配線表 【Wiring table】 【Connector pin number】 1:茶 14:青 未接続: 2,3,9,10,11,12,13 M2.6X0.45 1：Brown 14：Blue 4:赤...
  • Page 28 ① Head 　別途 FTDI の Virtual COM Port ドライバーをインストールしてください。 　ご不明な点がありましたらお問い合わせください。 Active Head ④ ②充電ユニットと PC の接続 Product Applicable Cable type Lengh Type code Above chart 　充電ユニット RCS600-CA ＿とアプリケーションソフトをダウンロード Extension cable Signal Robot cable 1.5 ｍ RCS600AH-SIR015 ① した PC を、書き込み用ケーブルで接続し、使用可能なポートが表示 されることを確認してください。 （図２） for active head 2.5 ｍ RCS600AH-SIR025 ① ※複数表示される場合は、デバイスマネージャーから書き込み用ケーブルが...
  • Page 29 P.28 Charging cable Charging unit For M6 RCS-CBL-M6-01 ⑤ for battery RCS-CBL-M6-02 ⑤ terminal connection For M8 RCS-CBL-M8-01 ⑤ terminal RCS-CBL-M8-02 ⑤ Battery connection cable ◆ Power cable (Model: AYCS-212 BK) This is an AC power cable that connects to the RCS600-AC. (Refer to P.20-21 connection diagram) ◆ Aluminum frame stand (model: 600W-STAND-01) Bracket (stand) for mounting RCS600-AC and RCS600-AH. An instruction manual is available separately. (Document number: T320401) Installation image diagram ヘッド(RCS600-AH) イヤレス給電システムの電源ユニットの吸気部に ◆ Filter (Model: RCS600-HJY-00) 電源ユニット ーです。 This is a filter for RCS600-AC. Please use it by attaching it to the intake part. An instruction manual is available separately. (Document number: T320403) フィルター取付位置 120（前後ストローク幅） 236） Tape Non-woven Contains 24 filters Reference photo Installation image diagram 【取付について】...

  • Page 30: Trouble Shooting

    Wireless charging system 600W specification 12V・24V・48V battery 9. Trouble shooting 【Is it a malfunction? If you think ...】 If you have any problems using this product, please refer to this section. If you cannot solve the problem, please contact our sales staff. Phenomenon Confirmation / remedy The device does not work when The main power supply (power side) outlet is unplugged you press the power switch. The breaker on the main power supply side is off The power cord of the power supply unit is disconnected The cord is broken Check the LED that is lit, and refer to P.16 for determining When you press the power the abnormality of the power supply unit and determining the switch, the LED is on but you abnormality of the charging unit. can't charge it. Check if the connectors of each device are connected correctly.

  • Page 31: Consultation On How To Use And Repair

    Wireless charging system 600W specification 12V・24V・48V battery 10. Consultation on how to use and repair Wireless Power Supply by B&PLUS K.K. 〒 355-0311 2452-5 Koya Ogawa-machi Hiki-gun Saitama JAPAN TEL 0493-71-5160 FAX 0493-81-4771 https://www.b-plus-kk.jp/ E-MAIL sales@b-plus-kk.jp MEMO - 31 -...
  • Page 32 Wireless Power Supply by Mail ：sales@b-plus-kk.com Web ： http://www.b-plus-kk.com * Info may change the mention contents such as specifications without a notice. Thank you for understanding * Please refer to instruction manual or the user's guide. It can be download by HP.

Table of Contents