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0585
D
GB
F
NL
I
Operating instructions
Self-recuperative burner
ECOMAX
®
Contents
Contents
Self-recuperative burner ECOMAX
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the usage . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
®
for direct heating systems . . . . . . . . 3
®
for indirect heating systems . . . . . . . 4
Connecting the gas and air pipes . . . . . . . . . 5
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preparing commissioning . . . . . . . . . . . . . . . . 7
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . 9
Igniting and adjusting the burner . . . . . . . . . . . . 9
Coarse adjustment with the furnace cold . . . . . . 9
Fine adjustment with a hot furnace . . . . . . . . . 10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Assistance in the event of malfunction . . . . 5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Flue gas eductor EJEK. . . . . . . . . . . . . . . . . . . 16
Flue gas connector FLUP. . . . . . . . . . . . . . . . . 17
Air connection set . . . . . . . . . . . . . . . . . . . . . . 17
Flue gas guide tube FGT for SER-C . . . . . . . . . 17
Purge air/cooling air nozzles. . . . . . . . . . . . . . . 17
Technical data . . . . . . . . . . . . . . . . . . . . . . . . 8
Logistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Declaration of Incorporation . . . . . . . . . . . . . 9
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
www.docuthek.com
E
RUS
➔
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®
®
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Safety
Safety
Please read and keep in a safe place
Please read through these instructions
carefully before installing or operating. Following the
installation, pass the instructions on to the opera-
tor. This unit must be installed and commissioned
in accordance with the regulations and standards
in force. These instructions can also be found at
www.docuthek.com.
Explanation of symbols
• , , , ... = Action
▷
= Instruction
Liability
We will not be held liable for damage resulting from
non-observance of the instructions and non-com-
pliant use.
Safety instructions
Information that is relevant for safety is indicated in
the instructions as follows:
DANGER
Indicates potentially fatal situations.
WARNING
Indicates possible danger to life and limb.
CAUTION
Indicates possible material damage.
All interventions may only be carried out by qualified
gas technicians. Electrical interventions may only be
carried out by qualified electricians.
Conversion, spare parts
All technical changes are prohibited. Only use OEM
spare parts.
GB-1
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Table of Contents
Related Manuals for Honeywell ECOMAX
Summary of Contents for Honeywell ECOMAX
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Page 1: Table Of Contents
DANGER Contents Contents Indicates potentially fatal situations. Self-recuperative burner ECOMAX . . . . . . . ® WARNING Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... -
Page 2: Checking The Usage
Part designations Checking the usage ECOMAX ® direct Intended use Self-recuperative burner ECOMAX ® for gas with inte- grated recuperator for the direct and indirect heating of furnace systems in intermittent mode. Direct heating Flue gases are returned using an eductor. -
Page 3: Installation
▷ Dropping the device can cause permanent dam- age. In this event, replace the entire device and associated modules before use. ▷ With the ECOMAX ® 0 to 3C, to prevent transport damage, the ceramic air guide tube LFR is sup- plied separately or is fitted with extra transport protection. -
Page 4: Ecomax ® For Indirect Heating Systems
ECOMAX ® for indirect heating systems ▷ For an indirect heating system, the radi- ant tube SER, the segmented flame tubes SICAFLEX ® and the flue gas connector FLUP are required, see page 16 (Accessories). With ceramic radiant tube (SER-C) FLUP With metallic radiant tube (SER-M) -
Page 5: Connecting The Gas And Air Pipes
The burner has three air connections, two of which are sealed with blind flanges. ▷ Ensure undisturbed flow to the orifices in the air and gas connections. The ECOMAX ® is delivered with a connection set for gas. In the air circuit, we also recommend the use of a connection set for air, see page 16 (Accessories). -
Page 6: Wiring
▷ Open the adjuster in the central air lance fully; ▷ An adapter set (Order No. 21800791), which on ECOMAX ® 1, the adjuster must be restricted must be ordered separately, is available for in- to 45°... -
Page 7: Preparing Commissioning
4 Connect the PE wire for grounding to the gas Determining the gas and combustion air flow rates insert. Route the PE wire from the gas insert di- rectly to the connection on the automatic burner control unit. . λ . L WARNING ▷... - Page 8 /h)] ▷ Air measuring nipple L, outside dia. = 9 mm ▷ Ensure an undisturbed flow to the orifice. The (0.35"). ECOMAX ® is delivered with a connection set for Measuring the differential air pressure gas. In the air circuit, we also recommend the use of a connection set for air, see page 16...
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Page 9: Commissioning
Coarse adjustment of motive air at the Commissioning eductor ▷ The settings of the air volume and the motive air Igniting and adjusting the burner at the eductor affect each other. Coarse adjust- WARNING ment should be carried out at the same time during pre-purge. -
Page 10: Fine Adjustment With A Hot Furnace
▷ If there is a negative pressure in the furnace Leak test chamber, reduce the flue gas extraction rate to DANGER avoid infiltrated air. To ensure that there is no danger resulting from a Blocking and recording the settings leak, check the gas connections on the burner for ... - Page 11 ▷ The complete gas insert must be removed to check the spark electrode and mixing device. CAUTION On the ECOMAX ® ..C, do not allow the mixing fun- 8 Connect the new electrode rod to the spark nel to strike the ceramic air guide tube fitted in the plug .
- Page 12 3,4–3,8 mm 3,4–3,8 mm Fully tighten Fully tighten the union the union nut. nut. Replacing the combustion chamber on Rotating the gas insert ECOMAX ® 4 – 5 Press the retaining star against the spring. Release the feet by turning them. The electrode...
- Page 13 Checking/replacing the air guide tube LFR and recuperator ECOMAX ® . .C CAUTION Risk of breakage. The air guide tube and recu- perator in the ECOMAX ® ..C are made of ceramic Ensure that the material. flue gas insulation is installed in the correct position.
- Page 14 4 – 5: 35 Nm. using adhe- sive tape. Fibre gasket only for LFR 0 – 3 C. ECOMAX ® . .M, ECOMAX ® . .P, ECOMAX ® . .F Ensure that the flue gas insula- tion is installed in the correct position.
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Page 15: Assistance In The Event Of Malfunction
! Air inlet pressure is too low. • Check the fan and air supply. ▷ Tighten the nuts in two cycles in a crosswise ! Gas and air pressures on the burner are too low. fashion. Torque for ECOMAX ® 0 – 3: 18 Nm, • Check the restrictors. -
Page 16: Accessories
! Excessive central air volume for LPG operation. • Carefully restrict the central air at the adjust- The FGT set..D is not supplied with the ECOMAX ® ing cock. Excessive restriction may cause soot and must be ordered separately. If the FGT set..D formation. -
Page 17: Flue Gas Connector Flup
Flue gas connector FLUP Segmented flame tube SICAFLEX ® The FLUP is not supplied with the ECOMAX ® Segmented ceramic flame tubes to guide hot flue must be ordered separately. gases in radiant tubes. Material: SiSiC. If the FLUP is ordered with the ECOMAX ®... -
Page 18: Technical Data
Recuperator temperature at Storage time: 2 years before using for the first time. If recuperator inlet stored for longer than this, the overall service life will Ceramic ECOMAX ® 1250°C* be reduced by the corresponding amount of extra (SiSiC) storage time. -
Page 19: Declaration Of Incorporation
” is a partly completed machine pursuant to Article 2g and is designed exclusively for instal- lation in or assembly with another machine or other equipment. The product ECOMAX ® meets the technical specifi- The following essential health and safety requirements cations of the Eurasian Customs Union. -
Page 20: Contact
The addresses are Elster GmbH available on the Internet or from Elster GmbH. Strotheweg 1, D-49504 Lotte (Büren) Tel. +49 541 1214-0 We reserve the right to make technical modifications Fax +49 541 1214-370 in the interests of progress. hts.lotte@honeywell.com, www.kromschroeder.com GB-20...