Polaris Sportsman 850 Service Manual page 510

2017-18 SPORTSMAN 850/1000 HIGH LIFTER
HARNESS: 2413688-01
DIAGNOSTIC
SHEET NO. 1 OF 2
WINCH SWITCH
WIRE COLOR LEGEND
1 1
BG BEIGE (TAN) A B C D
E = ENGINE GROUND
BK BLACK
E F G H
BU LIGHT BLUE
DB DARK BLUE
C = CHASSIS GROUND
BN BROWN
GY GRAY A B C D E F G H
GN LIGHT GREEN
NC = SWITCH NORMALLY CLOSED
DG DARK GREEN
OG ORANGE NO = SWITCH NORMALLY OPEN 1 2 3 4
PK PINK
RD RED
VT VIOLET (PURPLE)
WH WHITE
YE YELLOW
CL CLEAR
TWO WIRE COLORS ARE SHOWN
WITH MAIN/TRACE COLORS.
EXAMPLE:RD/YE = RED WITH
YELLOW TRACE.
A
B
KP1A RD/BK
C
GABJ BN
D E211 GY/OG (0.5)
E
LHC CONR B
F
A
LHC CONR A
B
XL DG
C
FLF RD/BN
KP1B OG
D
E
LEFT HANDLEBAR SWITCH ASSEMBLY F
(P/N 4011655)
A B C D E F A B C D E F
OFF
IGNITION
ENGINE
RUN
OFF
ON
HEADLAMP
OFF
SPEEDO/ FREE
REVERSE
PUSH
OVERRIDE
THERMISTOR
(P/N 4010644)
E230B VT
E244 YE
NOMINAL RESISTANCE:
AT 20%%127C=2,5 k%%185%%p6%
AT 100%%127C=0,186 k%%185%%p2%
1
T
AIR TEMP
2
SENSOR
(P/N 2410687)
E224 BU
E242C VT
NOMINAL RESISTANCE
AT -20%%127C (16.2k%%185)
AT 20%%127C 2.45%%p0.24k%%185
AT 80%%127C 0.322%%p0.032k%%185
T-MAP
(P/N 2411528)
SPLICE, GROUND TMAP
E242C VT
E242B VT E242B VT 1 2 E242A VT
1 GROUND
2 NTC E207 OG
E222 YE
3 +5V
PRESSURE
SENSOR 4 OUTPUT
SIGNAL
E231 VT
E210 DG
E206 OG
TPS
4-6 k%%185
IDLE AIR CONTROL
RESISTANCE BETWEEN PINS
PINS RESISTANCE
1-2 30%%185%%p1.2%%185
2-3 30%%185%%p1.2%%185
1-3 60%%185%%p2.4%%185
4-5 30%%185%%p1.2%%185
5-6 30%%185%%p1.2%%185
4-6 60%%185%%p2.4%%185
ALL OTHER COMBINATIONS:OPEN
E238 BU/RD
E226 BU/BK
E225 RD/DG
E237 DG/RD
TEMP RESISTANCE
68%%127F 20%%127C 860%%185
E239 WH
E227 BK
CRANK
GBGB BN
POSITION
SENSOR
A B C
CRANK
STATOR P/N 4014406
POSITION
FLYWHEEL P/N 4015585
SENSOR
P1 P2 P3
P1 P2 P3
STATOR
BK
WH
RESISTANCES (%%p20% @ 68%%127F/20%%127C)
POSITION RESISTANCE
CHARGE COIL YE1 - YE2 0.13 %%p15%
CHARGE COIL YE1 - YE3 0.13 %%p15% REGULATOR
(P/N 4014856)
CHARGE COIL YE2 - YE3 0.13 %%p15%
WINCH WINCH
SWITCH CONTACTOR
A B
P/N P/N
2205636 4013465
LH HEADLIGHT (P/N 2411492)
POD LIGHT
P1 P2
A B
A B
SPLICE, GROUND POD
GABK BN
GABL BN
GABJ BN 1 2 GABM BN
GABP BN
GABB BN
SPLICE, GROUND FRONT
GABB BN
GABH BN GABC BN
GABG BN 1 2 GABN BN
GABD BN
GABA BN
GABE BN
GABF BN
RLD DG
RLB DG
RLA DG 1 2 RLC DG
SPLICE, LOW BEAM
FLC RD/BN
FLF RD/BN 1 2 FLD RD/BN
FLE RD/BN
FLA RD/BN
SPLICE, LIGHTS B+
REVERSE POLARITY DIODE
FUF RD/WH
SPLICE, R/S B+
KP1D OG
KP1C OG 1 2
KP1B OG
212 241 247 248 211 246 209 239 233
229 234 235 236 228 240 245 227
LAST 2 DIGITS OF 200 SERIES
NUMBER CORESPOND TO CONNECTOR
CAVITY NUMBER (IE. 210=CAVITY 10)
251 253 208 203 219 204 217
250 252 254 221 202 201 218 249
BEB RD 1 2 BEA GY
SPLICE, FUSIBLE #4
START DIODE
RSB WH/RD
GAC BN
(P/N 2411035, 6A DIODE)
(LOCATED NEAR BATTERY)
GROUND A
GROUND B
RSA WH/RD
RSB WH/RD
SPEEDOMETER
POD LIGHT
CAP
1 2 3 4 5 6 7 8
9
10 11 12 13 14 15 16
2 4 6 8 10 12 14 16
1 3 5 7 9 11 13 15 RH HEADLIGHT (P/N 2411493)
A B
SPLICE, CAN LOW
E248C DG
E248B DG 1 2 E248D DG
E248A DG
E236C YE
E236B YE 1 2 E236D YE
E236A YE
SPLICE, CAN HIGH
FUE RD/BK
FUD RD/BK 1 2 FUA RD/BK
FUB RD/BK FUB RD/BK
SPLICE, UNSWITCHED FUSE B+
(P/N 2411035, 6A DIODE)
KP1E OG
KP1L OG
KP1F OG
KP1G OG
KP1H OG
KP1J OG
210 244 232 207 224 243
206 231 223 230 242 222
220 225 238 256 216 214
226 237 255 205 213 215
BAA BK 1 2 BAB RD
SPLICE, FUSIBLE #1
BBA BU 2 1 BBB RD
SPLICE, FUSIBLE #2
BDA BK 1 2 BDB WH/RD
SPLICE, FUSIBLE #3
1
1
1
1
1
BATTERY
VOLTAGE: 12V
GROUND B
EPS POWER (A)
PIN FUNCTION
A BATTERY (+) A
B BATTERY (-)
EPS SENSOR (B)
PIN FUNCTION
1 ENGINE RPM (NEG. REF)
2 ENGINE RPM
3 IGNITION SIGNAL
4 CAN BUS LOW
5 VEHICLE SPEED
6 VEHICLE SPEED (NEG. REF)
7 EPAS SYSTEM FAULT SIGNAL
8 CAN BUS HIGH
POWER STEERING ASSEMBLY (P/N 2411530)
***EPS MODELS ONLY***
3 4 8
FAB OG/WH FAC OG/WH
1 2 FAD OG/WH
FAA OG/WH
SPLICE, ACCESSORY
SPLICE, B+ UNSWITCHED
BBD RD
BBB RD 1 2 BBE RD
BBF RD
BBG RD
SPLICE, B+ SWITCHED
RCC WH
RCD WH 1 2 RCA WH
RCB WH
1 3 5 7 9 11 13 15 17 19 21 23
2 4 6 8 10 12 14 16 18 20 22 24
1 5 9 13 17 21 25 29 33 37 41 45
COIL RELAY COIL RELAY COIL RELAY COIL RELAY COIL RELAY COIL RELAY
HIGH OUT HIGH OUT HIGH OUT HIGH OUT HIGH OUT HIGH OUT
EFI FAN FUEL PUMP LOW BEAM EPS START
RELAY COIL RELAY COIL RELAY COIL RELAY COIL RELAY COIL RELAY COIL
IN LOW IN LOW IN LOW IN LOW IN LOW IN LOW
COIL RELAY LIGHTS DRIVE ACC EPS SPARE
HIGH OUT 20A 20A 20A 30A 10A
IN OUT IN OUT IN OUT IN OUT IN OUT
CHASSIS
FUEL PUMP EFI UNSWITCH FAN CKT BKR SPARE
RELAY COIL
IN LOW 10A 10A 10A 20A 20A
IN OUT IN OUT IN OUT IN OUT IN OUT
4 8 12 16 20 24 28 32 36 40 44 48
26 28 30 32 34 36 38 40 42 44 46 48
25 27 29 31 33 35 37 39 41 43 45 47
SPLICE, SHIELD
GBGB BN
GBGA BN 1 2 GBGC SHLD
BRAKE DIODE
XBB BN/WH
XBA GY (0.5)
XBC BN/WH
XBD BN/WH
(P/N 2411035, 6A DIODE)
SPLICE, GROUND REAR
GBHA BN 1 2 GBHE BN
GBHF BN
1
LH TAILLIGHT (P/N 2411153) RH TAILLIGHT (P/N 2411154)
(TAILLIGHT SOCKET SERVICE P/N 4011101) (TAILLIGHT SOCKET SERVICE P/N 4011101)
(TAILLIGHT BULB SERVICE P/N 4010764) (TAILLIGHT BULB SERVICE P/N 4010764)
BRAKE SWITCH
GROUND A (ON LEFT HANDLEBAR)
B
RIGHT HANDLEBAR SWITCH ASSEMBLY
E246 BK (0.5)
ADC 4X4 2X4 ADC
E228 GY (0.5)
GABL BN
E230C VT (0.5)
4640%%185
E232 PK/WH (0.5)
2150%%185 SWITCH
TRS
FUF RD/WH
KP1A RD/BK KEY SWITCH
PN 4015033
FDB RD/GN
KP4 BU/YE
A B
TE 42511-2 w/ 1-480307-1
POD ACC GROUND
12V RECEPTACLE
GABK BN
FAD OG/WH
(P/N 4010638)
POD ACC B+
FUEL PUMP
TANK LEVEL RESISTANCE (%%185)
FULL 6.0%%p1.0%%185
EMPTY 90.0%%p4.5%%185
PIN FUNCTION
1 FUEL LEVEL SENSOR "+"
2 FUEL LEVEL SENSOR "-"
3 FUEL PUMP "+"
4 FUEL PUMP "-"
FUEL PUMP/LEVEL
GAA BN
RP RD/BU
GABD BN
S11 VT/WH
FAN,LEFT
FAN
MOTOR
RFB OG/BK
GAF BN
SPLICE, FAN
RFB OG/BK
RFA OG/BK 1 2
RFC OG/BK
FAN
MOTOR
RFC OG/BK
GAD BN
FAN, RIGHT
AWD/ADC HUB COIL
AWD COIL
24%%185
FDE RD/GN
FDD RD/GN
E217 BN/WH
E249 BN/YE
ADC COIL
12%%185
0.4%%185
3
2
1
0.4%%185
E255 BK
RJD RD/BU
E256 WH
(P/N 4010425)
IGNITION COIL
CON. IGNITION COIL GROUND
GBGC SHLD P1 P1 GBGD BN
ASSEMBLE TO CENTER MOUNTING
BOLT OF IGNITION COIL
PTO FUEL INJECTOR
RJB RD/BU 2
E216 WH 1
MAG FUEL INJECTOR
RESISTANCE:
RJC RD/BU 2
12%%185%%p5%
E205 WH/BK 1 FUEL INJECTOR
RJF RD/BU
RJA RD/BU RJD RD/BU
RJE RD/BU 1 2 RJB RD/BU
RJC RD/BU
SPLICE, EFI RELAY
HALL SENSOR
SPEED SENSOR
100%%185 POWER IN
PIN "A"
KP1H OG
68%%185 V OUT
GBD BN X
PIN "C"
E245 GN/RD
1000pf
COMMON
PIN "B"
.01uf
(LOCATED ON TRANSMISSION)
RESISTOR MODULE (P/N 4014055)
A B C D E
24%%185
SPLICE,RESISTOR MODULE
75%%185
160%%185
E223A WH 1 2 E223B WH
300%%185
E230C VT (0.5) 620%%185
E230B VT 1 2 E230D VT
E230A VT
SPLICE, ECM SIGNAL GROUND E223B WH
50 OG
51 RD
52 DG
53 YE
54 DB
SENSOR (P/N 3233835)
A B C D E
PARK
REVERSE
NEUTRAL
LOW
HIGH
50 OG
51 RD
E230D VT
52 DG
53 YE
54 DB
4X4 2X4
PLUG
SPARK
PLUG
SPARK
F
F