Gearcase Assembly - Polaris Sportsman 850 Service Manual

Hide thumbs Also See for Sportsman 850:

Table of Contents

14. Install the seal into the main gearcase half using a

standard seal installer or other suitable method.

Press seal into the gearcase until it bottoms out in

the housing.

GEARCASE ASSEMBLY

1. Grease all seals with Polaris All Season Grease

(PN 2871322) upon assembly to prevent from

damaging seals.

2. Install the ring gear into the main gearcase.

3. Install the shim previously removed onto the ring

4. Thoroughly clean the gearcase mating surfaces and

be sure the alignment pins are in place.

5. Apply Crankcase Sealant (PN 2871557) to mating

6. Install the gearcase cover onto the main gearcase

7. Install the cover screws and torque to specification.

Cover Screws:

18 ft. lbs (25 Nm)

8. Proceed to "Gearcase Installation" before installing

the coupler, lock washer and retaining nut. Doing so

will allow you to properly torque the coupler retaining

nut. See: Gearcase Installation (XP Models), page

7.71 or Gearcase Installation (TOURING Models),

Table of Contents

Sportsman 1000