Table Of Contents - Bosch 4405 Operating/Safety Instructions Manual

"READ ALL INSTRUCTIONS" - Failure to follow the SAFETY RULES identified by
! WARNING
BULLET (
Double Insulated Tools
Double insulation is a design concept used in
electric power tools which eliminates the need for the
three wire grounded power cord and grounded power
supply system. It is a recognized and approved sys-
tem by Underwriter's Laboratories, CSA and Federal
OSHA authorities.
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Servicing of a tool with double insulation
requires care and knowledge of the system
and should be performed only by a qualified
service technician.
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WHEN SERVICING, USE ONLY IDENTICAL
REPLACEMENT PARTS.
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POLARIZED PLUGS. Your tool is equipped with
a polarized plug (one blade is wider than the
other), this plug will fit in a polarized outlet only
one way. If the plug does not fit fully in the out-
let, reverse the plug. If it still does not fit, contact
a qualified electrician to install the proper outlet.
To reduce the risk of electrical shock, do not
change the plug in any way.
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
General Safety Rules For Bench Top Tools . . . . . . . . 2
Safety Rules For Miter Saws . . . . . . . . . . . . . . . . . . 3-6
Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . 7
Getting To Know Your Miter Saw . . . . . . . . . . . . . . . 8-9
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Tools Needed For Assembly And Alignment . . . . . . 10
Unpacking and Checking Contents . . . . . . . . . . . . . 10
Attaching Miter Lock Knob . . . . . . . . . . . . . . . . . . . . 11
Assembling Dust Elbow and Dust Bag . . . . . . . . . . . 11
Installation and Removal of the Blade . . . . . . . . . . . 12
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
Blade Square To Table (90°) . . . . . . . . . . . . . . . . . . . 13
Blade 45° To The Table . . . . . . . . . . . . . . . . . . . . . . . 14
Blade 33.9º To The Table . . . . . . . . . . . . . . . . . . . . . 15
Blade Square To Fence. . . . . . . . . . . . . . . . . . . . . . . 16
Miter Scale Indicator Adjustment . . . . . . . . . . . . . . . 16
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
Mounting Applications . . . . . . . . . . . . . . . . . . . . . . . 17
Portable Mounting Using Clamps. . . . . . . . . . . . . . . 18
Stability Bar Adjustment . . . . . . . . . . . . . . . . . . . . . . 18
Safety
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) symbol listed BELOW and other safety precautions, may result in serious personal injury.
"SAVE THESE INSTRUCTIONS"

Table of Contents

Extension Cords
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Replace damaged cords immediately. Use of
damaged cords can shock, burn or electrocute.
G
If an extension cord is necessary, a cord with
adequate size conductors should be used
to prevent excessive voltage drop, loss of power
or overheating. The table shows the correct size
to use, depending on cord length and name
plate amperage rating of tool. If in doubt, use
the next heavier gauge. Always use U.L. and
CSA listed extension cords.
RECOMMENDED SIZES OF EXTENSION CORDS
Tools
Ampere
Rating
3-6
6-8
8-10
10-12
12-16
NOTE: The smaller the gauge number, the heavier
the cord.
Basic Saw Operations . . . . . . . . . . . . . . . . . . . . . . 19-22
Body and Hand Position . . . . . . . . . . . . . . . . . . . . . . 19
Workpiece Support . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Auxilliary Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Switch Activation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Detent Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Sliding Base/Fence Extension . . . . . . . . . . . . . . . 22-23
Saw Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-31
Chop Cut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Slide Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Miter Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Bevel Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26
Compound Cuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Cutting Grooves (Dado Cut) . . . . . . . . . . . . . . . . . . . 27
Cutting Base Molding . . . . . . . . . . . . . . . . . . . . . . . . 28
Cutting Crown Molding . . . . . . . . . . . . . . . . . . . . 28-30
Special Cuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Maintenance and Lubrication. . . . . . . . . . . . . . . . . . . 32
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-35
Slide Action Adjustment . . . . . . . . . . . . . . . . . . . . . . 35
Adjusting Bevel Lock Lever Tension . . . . . . . . . . . . . 35
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.
120 Volt A.C. Tools
Cord Length in Feet
Cord Size in A.W.G.
25 50 100 150
18 16 16 14
18 16 14 12
18 16 14 12
16 16 14 12
14 12 N/A N/A